Novel SrLaAlO4:Mn4+ deep-red emitting phosphors with excellent responsiveness to phytochrome PFR for plant cultivation LEDs: synthesis, photoluminescence properties, and thermal stability.

Herein, novel rare-earth-free Mn4+-doped SrLaAlO4 deep-red emitting phosphors were successfully synthesized via a traditional solid-state reaction method. The crystal structure and phase purity of the as-prepared samples were confirmed by XRD Rietveld refinement. Photoluminescence properties of SrLaAlO4:Mn4+ phosphors were examined in detail using photoluminescence spectra, decay lifetimes, temperature-dependent emission spectra and internal quantum efficiency measurements. The excitation spectrum obtained by monitoring at 730 nm contained two excitation bands centered at 364 and 520 nm within the range of 200-550 nm due to the Mn4+-O2- charge-transfer band and the 4A2g → 4T1g, 4T2g transitions of the Mn4+ ions. Under the 364 nm excitation, the SrLaAlO4:Mn4+ phosphors exhibited an intense deep-red emission band in 610-790 nm wavelength range peaking at 730 nm, which was assigned to the 2Eg → 4A2g transition of Mn4+ ions. The deep red emission showed excellent responsiveness to phytochrome PFR, revealing that the SrLaAlO4:0.4% Mn4+ phosphors possessed a possible application in deep-red light-emitting diodes (LEDs) for plant cultivation. The optimal doping concentration of Mn4+ ions was found to be 0.4 mol%. The critical distance R c for energy transfer among Mn4+ ions was determined to be 5.86 Å and the concentration quenching mechanism was confirmed to be the electric dipole-dipole interaction. In addition, the Commission International de I'Eclairage (CIE) colour coordinates of the SrLaAlO4:0.4% Mn4+ phosphors (0.734, 0.266) were located in the deep red region and the corresponding internal quantum efficiency was measured to be about 29%. The above results confirmed that the as-prepared SrLaAlO4:0.4% Mn4+ deep red emitting phosphors might be a potential candidate for plant cultivation LEDs. This journal is © The Royal Society of Chemistry.

Introduction

Inorganic phosphors with outstanding optical properties have been broadly used over the past decades in many applications, such as, solid-state lighting, displays, optical temperature sensors, solar cells, and plant cultivation.[1-15] Currently, light-emitting diodes (LEDs) are used as light sources for indoor plant cultivation in the agricultural area, which leads to improved plant cultivation within a natural atmosphere (e.g., light, water, air, temperature, and growth media).[16-18] Artificial light sources are important for indoor plant cultivation to enhance the growth of plant tissues. The absorption spectra of photosynthesis pigments like chlorophyll and carotenoid match well with the light sources of blue and red LEDs. It has been reported that blue light with the wavelength of 410–500 nm affects the growth of chlorophyll, leaf morphogenesis, flower-bud formation, stomatal opening, and phototropism, and red light with the wavelength of 610–700 nm may be supportive to develop the vegetative flowering, budding, and internodal elongation, while the far-red light around 730 nm promotes the plant cultivation and photosynthesis.[19-22] Hence, it is essential to find alternative high colour purity red or deep red emitting phosphors.

Eu3+ and Sm3+ doped red phosphors are widely used in many fields, but their limitations in LEDs applications are mainly due to their sharp absorption peaks in ultraviolet (UV) and blue regions; and moreover, most of rare earth ions are costly. In addition, Eu2+ doped oxynitrides and nitrides based red phosphors also have some unavoidable deficiencies in practical applications caused by their critical synthesis process, because high temperature and high pressure are needed for their preparation.[23-27] In recent years, many researchers intended to find eco-friendly non-rare-earth ions activated red-emitting phosphors. Compared with Eu3+ and Sm3+ doped red phosphors, Mn4+ ions activated phosphors show several important advantages, such as strong excitation peak at 300 to 480 nm and strong emission in the range from 600 to 780 nm, economically cheap and no absorption in green spectral range.[12,28-32] Mn4+ ions could be suitable activators for replacing the Al3+, Ti4+, Zr4+, Si4+ or Ge4+ sites in the host materials and give rise to red or deep red emissions originating from spin-forbidden 2Eg → 4A2g transition of Mn4+ ions. The Mn4+ activated fluorides usually display red emissions around 620–640 nm because of their weak hybridization effect. In sharp contrast, Mn4+ activated oxide materials generally exhibit deep-red emissions with wavelengths longer than 650 nm owing to their strong hybridization effect. In recent years, many researchers investigated the Mn4+ activated oxide-based phosphors due to their chemical stability and eco-friendly synthesis process.[33-46]

In this work, we reported on novel deep red emitting Mn4+-activated SrLaAlO4 phosphors prepared by using conventional high-temperature solid-state reaction method. The crystal structure, morphology, and luminescence properties of SrLaAlO4:Mn4+ phosphors were investigated in detail. The SrLaAlO4 compound crystallizes in tetragonal structure with the space group of I4/mmm. In SrLaAlO4 host, Al3+ ion is octahedrally coordinated with six oxygens, and thus Mn4+ ions would occupy Al3+ sites in SrLaAlO4 host lattice due to their close ionic radii. Under 364 nm near-UV excitation, the SrLaAlO4:Mn4+ phosphors exhibited deep red emission in the 650–800 nm wavelength range peaking at 730 nm, which matched well with the absorption spectra of phytochrome PFR. The optimal doping concentration of Mn4+ ions was 0.4 mol%, and the corresponding internal quantum efficiency (IQE) of the SrLaAlO4:0.4% Mn4+ phosphor was found to be about 29%. Finally, a deep-red LED device was fabricated by coating the as-prepared SrLaAlO4:0.4% Mn4+ phosphors on the surface of a 365 nm InGaN LED chip. The results demonstrated the SrLaAlO4:Mn4+ phosphors could be new non-rare-earth-based red emitting luminescence materials for applications in plant cultivation LEDs.

Experimental

The SrLaAl1−O4:xMn4+ (abbreviated as SLA:xMn4+: x = 0.1%, 0.2%, 0.4%, 0.6%, 0.8% and 1%) phosphors with various Mn4+ doping concentrations were prepared via solid-state reaction method. The SrCO3 (analytical reagent, A.R.), La2O3 (99.99%), Al2O3 (A.R.), and MnCO3 (A.R.) were used as the source materials of Sr, La, Al and Mn, respectively. According to the stoichiometric ratio, the SrCO3, La2O3, Al2O3 and MnCO3 were weighed and the mixture was ground thoroughly using an agate mortar. Then, this uniform mixture was placed in an alumina crucible and sintered at 1500 °C for 6 h in air atmosphere. Finally, the product was allowed to cool down to room temperature, and re-ground for further characterization.

The crystal system of SLA:Mn4+ phosphors were characterized using powder X-ray diffraction (XRD) pattern (Bruker D8 Advance, CuKα radiation). Rietveld refinement of the prepared sample was performed by the FULLPROF software. The surface morphological and elemental mapping of the SLA:0.4% Mn4+ phosphors were performed using a field-emission scanning electron microscope (FE-SEM; MAIA3 TESCAN). The room-temperature photoluminescence (PL) and photoluminescence excitation (PLE) as well as decay curves were recorded using Edinburgh FS5 spectrofluorometer equipped with a 150 W continuous-wavelength xenon lamp and a pulsed xenon lamp as the excitation source, respectively. The IQE measurement was achieved by using Edinburgh FS5 spectrofluorometer equipped with an integrating sphere coated with barium sulphate. The temperature-dependent emission spectra were measured by using Edinburgh FS5 spectrofluorometer in the range of 303–483 K and the temperature was tuned by the temperature controlling system.

Results and discussion

The phase purity and crystalline nature of the as-prepared SLA:0.4% Mn4+ phosphors were examined using XRD. Fig. 1 shows the XRD patterns of pure SLA and 0.4% Mn4+ doped SLA phosphors. It can be seen that all diffraction peaks matched well with standard data of SLA (JCPDS card 24-1125), which belongs to the tetragonal crystal system.[47] Any other crystalline phase was not observed after the doping of Mn4+ ions. The inclusion of Mn4+ ion into the SLA lattice did not induce any significant change on the crystal system of the host because of their similar valence and ionic radii of Al3+ (r = 0.535 Å) and Mn4+ (r = 0.530 Å) ions.[48,49] The radius percentage value of SLA:0.4% Mn4+ phosphors was calculated using the formula:[50]where Dr radius percentage difference and CN denotes coordination number, Rm and Rd represent the ionic radii of host cation and doped ion, respectively. The radius percentage value of Al3+/Mn4+ was 0.9%, which was smaller than 30%. Furthermore, an acceptable percentage difference in ionic radii between doped and substituted ions must not exceed 30%, which means that it is possible for Mn4+ ion enter into the Al3+ sites due to the similar radius (Mn4+ and Al3+). It is impracticable for Mn4+ ions to substitute La3+ due to the large difference between the ionic radii of Mn4+ (r = 0.530 Å) and La3+ (r = 1.032 Å).[51]

Fig. 1

XRD patterns of pure SLA and 0.4% Mn4+ doped SLA phosphors.

Fig. 2(a) shows the observed (black rounds), calculated (solid line), and different (bottom) XRD profiles for the Rietveld refinement of SLA:0.4% Mn4+ phosphors. From the XRD pattern, all the diffraction peaks were effectively indexed by tetragonal crystal system with the space group of I4/mmm. For SLA:0.4% Mn4+ phosphors, the lattice parameter values were calculated to be a = b = 3.75545 Å, c = 12.63941 Å and V = 178.258 Å3 and the refinement finally converged to Rp = 8.97% and Rwp = 11.34%, indicating the refined atom, peak position and fraction factors obeyed the reflection conditions. Fig. 2(b) shows the schematic diagram of the SLA:0.4% Mn4+ structure in tetragonal crystal system, in which Sr or Al atoms are coordinated by six O atoms, belonging to octahedral symmetry.

Fig. 2

(a) Rietveld refinement XRD patterns of SLA:0.4% Mn4+ phosphors by the FULLPROF program. The solid black rounds, red lines and blue lines express the observed and calculated XRD patterns of the sample as well as their differences. The short vertical pink lines display the positions of Bragg reflection. (b) Schematic crystal structure of SLA:0.4% Mn4+ phosphors.

Fig. 3(a) represents the FE-SEM image of the SLA:0.4% Mn4+ phosphors. The particles were aggregated with irregular morphology. Approximately the size of the particles was in micrometer range. Meanwhile, the elemental mapping result confirmed that the Sr, La, Al, O and Mn elements were uniformly distributed throughout the particles, as indicated in Fig. 3(b–f).

Fig. 3

(a) FE-SEM image and (b–f) elemental mapping of SLA:0.4% Mn4+ phosphors.

Fig. 4(a) shows the PLE and PL spectra of SLA:0.4% Mn4+ phosphors. The PLE spectrum monitored at 730 nm contained two broad excitation bands in the range of 250–550 nm, which could be well fitted by Gaussian peaks centered at 335, 381, 455 and 519 nm corresponding to the Mn4+–O2− charge transfer band, the 4A2g → 4T1g, 4A2g → 2T2g and 4A2g → 4T2g transitions of Mn4+ ions. Under the 364 nm excitation, the obtained PL spectrum showed an intense emission band in the deep red range of 650–800 nm peaking at 730 nm, corresponding to the 2Eg → 4A2g vibronic transition of Mn4+ ions.[52,53] In Fig. 4(b), the PL spectrum of SLA:0.4% Mn4+ phosphors was compared with the absorption spectra of phytochrome PR and PFR. The absorption spectrum of phytochrome PFR was centered at about 730 nm. Obviously a considerable overlap was found between the emission spectrum of SLA:0.4% Mn4+ phosphors and the absorption spectrum of phytochrome PFR, which confirmed that the SLA:0.4% Mn4+ phosphor might be used for indoor plant cultivation as far-red emitting light source.

Fig. 4

(a) Room-temperature PLE and PL spectra of SLA:0.4% Mn4+ phosphors. (b) PL spectrum of SLA:0.4% Mn4+ phosphors and the absorption spectra of phytochrome PFR and PR.

Fig. 5(a) shows the room-temperature PL spectra of SLA:xMn4+ phosphors with different Mn4+ concentrations under the excitation of 364 nm. It can be examined that all the emission peak positions and shapes have no noticeable change with altering Mn4+ ion concentration except the intensity. Fig. 5(b) shows the PL intensity as a function of Mn4+ doping concentration in SLA:xMn4+ phosphors. It was obvious that, the PL intensity of Mn4+ increased at first, until it reached the maximum at x = 0.4%, then it decreased slowly with increasing doping concentration, which was attributed to the concentration quenching effect. The decrease in PL intensity with increasing Mn4+ doping concentration may be due to the increase in nonradioactive decay, which was more possible beyond the optimal doping concentration. It has identified that the energy transfer is inversely proportional to Rn, where R is the distance between the neighbouring Mn4+ ions, and then the Rc could be calculated from the concentration quenching data. The Rc between Mn4+ ions can be calculated using the following formula:[54]where Rc is the critical distance, V is the volume of the unit cell, xc refers to the critical doping concentration and Z is the number of sites available for the dopant in the unit cell. Herein, xc = 0.4%; V = 178.258 Å3; and Z = 6. Therefore, the Rc value of phosphors was calculated to be about 35.48 Å. This Rc value of Mn4+ doped SLA was higher than 5 Å, so that the exchange interaction mechanism was impossible between the Mn4+ ion. Therefore, the concentration quenching was mostly influenced by the electric multipolar interaction among Mn4+ ions as follows:where I is the emission intensity; x is concentration of Mn4+ ions; k and β are constants for the given host; θ is a function of multipolar interaction, where θ = 6, 8 and 10 stands for the dipole–dipole (d–d), dipole–quadrupole (d–q), quadrupole–quadrupole (q–q) interactions, respectively.[55]Fig. 5(c) elucidates the relationship between log(x) versus log(I/x), which can be well fitted by a straight line with a slope of −1.89. Hence, the θ value was calculated to be 5.67, which was close to 6. Thus the concentration quenching mechanism was dominant by the d–d interaction in SLA:Mn4+ phosphors.

Fig. 5

(a) PL spectra of SLA:xMn4+ (x = 0.1%, 0.2%, 0.4%, 0.6%, 0.8%, and 1%) phosphors as a function of Mn4+ doping concentrations. (b) PL emission intensities with Mn4+ doping concentration. (c) The relationship between log(I/x) versus log(x). (d) PL decay curves and calculated lifetime values of SLA:0.4% Mn4+ phosphors under the excitation of 364 nm and monitored at 730 nm.

Fig. 5(d) shows the concentration-dependent PL decay curves of SLA:xMn4+(x = 0.1%, 0.2%, 0.4%, 0.6%, 0.8%, and 1%) phosphors monitored at 730 nm under the excitation of 364 nm. The PL decay curves were fitted by a single exponential decay equation:where I(t) is the emission intensities at t, I0 represents the initial emission intensities, τ is the lifetime and A is the constant. The estimated lifetime values were about 1.65, 1.35, 1.19, 1.08, 0.96, and 0.92 ms for various Mn4+ concentrations of x = 0.1%, 0.2%, 0.4%, 0.6%, 0.8% and 1%, respectively. The values of decay lifetime of SLA:xMn4+ phosphors decreased with increasing of Mn4+ doping concentrations. The decrease of lifetime values may be due to the decrease in distance between Mn4+ ions with increase of Mn4+ concentration, the enhanced possibility of more frequent energy transfer between Mn4+ ions with increasing of Mn4+ concentration and the increase in non-radioactive transition probability.[56-58]

CIE coordinates are very essential to reveal that the exact emission and colour purity of the sample. Fig. 6 illustrates the CIE chromaticity diagram of SLA:0.4% Mn4+phosphors with the excitation of 364 nm. The CIE coordinate values of the SLA:0.4% Mn4+ phosphors were calculated to be (0.734, 0.266), which located in the deep red region. The inset of Fig. 6 shows the digital image of the SLA:0.4% Mn4+ phosphors under the excitation of 365 nm UV-lamp.

Fig. 6

CIE chromaticity coordinates of SLA:0.4% Mn4+ phosphors (λex = 364 nm). Inset shows the image of SLA:0.4% Mn4+ phosphors under 365 nm UV lamp.

IQE value of SLA:0.4% Mn4+ phosphors with the excitation of 364 nm was measured using an integrating sphere. The IQE value can be calculated using the following equation:[59]where LS, ES and ER are the luminescence emission spectrum of the sample, spectrum of the light used for exciting the sample and spectrum of the excitation light without the sample, respectively. The IQE value of the SLA:0.4% Mn4+ phosphors was measured to be 29% under the excitation of 364 nm, which was higher than that of Ca14Al10O35:Mn4+ (IQE: 19.4%),[60] (NH4)2TiF6:Mn4+ (IQE: 16.4%),[61] and CaMg2Al16O27 (IQE: 16%) phosphors,[33] but smaller than some oxide and fluoride phosphors like Ca2YSbO6:Mn4+ (IQE: 62.6%),[62] and Rb2SiF6:Mn4+ (IQE: >90%).[63]

The thermal behaviour is an important parameter for phosphors in practical application. Fig. 7(a) shows the temperature-dependent PL spectra of SLA:0.4% Mn4+ deep red emitting phosphors recorded at various temperatures in the range of 303–483 K under the excitation of 364 nm. Clearly, the PL intensity decreased with increasing of temperature due to the thermal quenching effect. Fig. 7(b) shows the normalized PL intensity of SLA:0.4% Mn4+ phosphors as a function of various temperatures. It can be clearly seen that the PL intensity at the temperature of 423 K was found to be about 31% of that at 303 K, which was better than the reported value of 27% of Gd2ZnTiO6:Mn4+ phosphors.[64] Furthermore, considerable changes were not found in their spectra, which indicated that the as-prepared SLA:Mn4+ phosphors offered low thermal stability due to its charge compensation-related defects induced by the replacement of Mn4+ ion into Al3+ host site (not stable at temperatures above 250 K). The activation energy was calculated using Arrhenius equation, which can be explained below as:[65]where I0 is the emission intensity at the initial temperature; I(T) is the emission intensity at measured temperature; c is a constant; k is the Boltzmann's constant; and ΔEa is the activation energy. Fig. 7(c) demonstrates the plot of ln(I0/I − 1) versus 1/kT. The experimental values were well linearly fitted with a slope of −0.34, and thus the activation energy value was 0.34 eV.

Fig. 7

(a) Temperature dependent PL spectra of SLA:0.4% Mn4+ phosphors (λex = 364 nm). (b) Normalized PL intensity of SLA:0.4% Mn4+ phosphors as a function of various temperatures. (c) The relationship of ln(I0/I − 1) versus 1/kT of the SLA:0.4% Mn4+ phosphors.

A deep red emitting LED device was fabricated by using SLA:0.4% Mn4+ phosphors combined with a 365 nm emitting InGaN LED chip. The electroluminescence (EL) spectrum of as-prepared LED device under 20 mA and 3.17 V was shown in Fig. 8. A strong red emission peak at 730 nm in the wavelength range of 650–800 nm was observed. The luminous efficacy value of the as-fabricated LED device was 0.09 lm W−1. The low luminous efficacy may be attributed to the presence of strong emission peak displayed by SLA:0.4% Mn4+ phosphors in the deep red spectral region, where the human eye sensitivity is very low. However, the plants are sensitive in the deep red light. Therefore, the SLA:0.4% Mn4+ phosphors could be used to fabricate deep red-emitting LEDs towards indoor plant cultivation.

Fig. 8

EL spectrum of the fabricated deep-red LED device using SLA:0.4% Mn4+ phosphors and a 365 nm near-UV LED chip under a current of 20 mA. Inset shows the fabricated LED device and corresponding luminescent image.

Conclusions

In conclusion, we have successfully synthesized deep red emitting SLA:0.4% Mn4+ phosphors using conventional high-temperature solid-state reaction method. The role of Mn4+ ions on crystal structure and photoluminescence properties of SLA phosphors was systematically investigated. XRD and Rietveld refinement data proved that the SLA:0.4% Mn4+ phosphors were indexed by tetragonal crystal system. The SLA:0.4% Mn4+ phosphors exhibited deep red emission peaking at 730 nm under the excitation of 364 nm, and the resultant CIE coordinate values were (0.734, 0.266). The critical energy transfer distance of these phosphors was calculated to be 35.48 Å and the concentration quenching mechanism was confirmed to be the d–d interaction between Mn4+ ions. Decay lifetime values of SLA:xMn4+ phosphors gradually decreased with increasing of Mn4+ concentration. Meanwhile, the SLA:0.4% Mn4+ deep red phosphors also exhibited proper thermal stability, in addition, a deep-red LED device was fabricated using a 365 nm InGaN chip combined with the SLA:0.4% Mn4+ red emitting phosphors. The results indicated SLA:0.4% Mn4+ phosphors would be promising candidate as a deep red phosphor for plant cultivation LEDs applications.

Conflicts of interest

There are no conflicts to declare.