| Literature DB >> 35542409 |
Md Anwar Hossain1,2, Mohammad Anwar Mohamed Iqbal3, Nurhidayatullaili Muhd Julkapli1, Pei San Kong4,5, Juan Joon Ching1, Hwei Voon Lee1.
Abstract
Biomass-derived oils are recognised as the most promising renewable resources for the production of ester-based biolubricants due to their biodegradable, non-toxic and metal adhering properties. Homogeneous acid catalysts have been conventionally used in catalytic esterification and transesterification for the synthesis of ester-based biolubricants. Although homogeneous acid catalysts encounter difficulty during phase separation, they exhibit superior selectivity and good stereochemistry and regiochemistry control in the reaction. Consequently, transition metal complex catalysts (also known as homogeneous organometallic catalysts) are proposed for biolubricant synthesis in order to achieve a higher selectivity and conversion. Herein, the potential of both homogeneous transition metal complexes and heterogeneous supported metal complexes towards the synthesis of biolubricants, particularly, in esterification and transesterification, as well as the upgrading process, including hydrogenation and in situ hydrogenation-esterification, is critically reviewed. This journal is © The Royal Society of Chemistry.Entities:
Year: 2018 PMID: 35542409 PMCID: PMC9078193 DOI: 10.1039/c7ra11824d
Source DB: PubMed Journal: RSC Adv ISSN: 2046-2069 Impact factor: 4.036
Fig. 1World lubricant demand by region for 2016 and 2021.
Regional economic prospects and vehicle ownership for lubricant growth (2012–2023) [source: RPS, EIU, World Bank – estimates range from low to high with a global average of (0.1%) to 1.5%]
| Asia Pacific | Middle East & Africa | North America | Europe | ||||
|---|---|---|---|---|---|---|---|
| GDP growth (avg) | 4.0% | GDP growth (avg) | 4.0% | GDP growth (avg) | 2.4% | GDP growth (avg) | 1.7% |
| Per capita (avg) | 3.6% | Per capita (avg) | 2.3% | Per capita (avg) | 1.6% | Per capita (avg) | 1.5% |
| Lubes growth | 1–2% | Lubes growth | 0.5–2% | Lubes growth | (1%)–1% | Lubes growth | (1%)–0.5% |
Categories of lubricant base oil by API standards[21–25]
| Sources | Category of base oils | Sulphur (%) | Saturation (%) | Viscosity index |
|---|---|---|---|---|
|
| ||||
| Mineral | Group-I base oils are prepared through solvent extraction, hydro-finishing and catalytic dewaxing processes at temperature ranges of 305–423 °C | Greater than 0.03 | Less than 90 | 80–120 |
| Group-II (hydrotreated) base oils are highly stable and have better anti-oxidation properties, since all the carbon molecules are highly saturated | Less than 0.03 | Greater than 90 | 80–120 | |
| Group-III (hydrocracked) base oils are synthesized by special processes called isohydromerization and are severely hydrocracked at elevated temperature and pressure | Less than 0.03 | Greater than 90 | Greater than 120 | |
| Synthetic | Group-IV base oils are prepared by a reaction called manufacturing or synthesizing. These oils can be used in a wide range of temperatures such as in crucial cold conditions, extreme heat applications and also suitable under extreme pressure | PAO synthetic lubricants | ||
| Group-V base oils including silicone, polyolester, phosphate ester, biolubes and polyalkylene glycol. Currently, these oils are mixed with other base stocks for improving the oil's performance | All other base oils rather than groups I, II, III, or IV | |||
Synthetic oils have high a viscosity index (130–210) and high saturation (>92%) and contain a smaller amount of sulphur (0.003 wt%).[26]
Categorization of lubricants depending on various properties[27–30]
|
| |
| Solid | Lubricants form a thin film of material on the metal surface. They comprise organic or inorganic compounds, for example, graphite, molybdenum disulphide and cadmium disulphide |
| Semi-solid | The liquid is dissolved in solid and sometimes additives are added, for example, grease |
| Liquid | The examples of liquid oils are as follows: vegetable oils, petroleum oils, and synthetic and animal oils |
|
| |
| Natural sources | These base oils are obtained from vegetable oils and/or animal fats and are called natural oils |
| Refined sources | Oils obtained from crude petroleum sources; examples are paraffinic oils and aromatic and naphthenic oils |
| Synthetic oils sources | They are highly synthesized as final reaction products, such as synthetic esters, silicones, and polyalphaolefins |
|
| |
| Automotive oils/fluids | These oils are commonly used for automobile application and transportation sectors, |
| Industrial instrument oils | They are used for industrial goals such as compressor fluids, machine oils, hydraulic fluids, and metal-working oils |
| Special fluids | These fluids are used in special cases according to definite applications such as white fluids, process fluids, and instrumental fluids |
Different physical properties of synthetic biolubricants[33–36]
| Polyol | Fatty acids | Viscosity index | Pour point (°C) | Flash point (°C) | Oxidation stability | Biodegradability (%) |
|---|---|---|---|---|---|---|
| NPG | Oleic acid | 207 | −24 | 272 | 175 | 98 |
| Acetic acid | 135 | −22 | 275 | 181 | 97 | |
| TMP | Oleic acid | 190 | −39 | 289 | 189 | 95 |
| Levulinic acid | 150 | −25 | 280 | 184 | 99 | |
| Caprylic acid | 114 | −45 | 285 | 178 | 94 | |
| PE | Oleic acid | 141 | −21 | >300 | 177 | 98 |
| Gly | Oleic acid | 180 | −28 | 278 | 176 | 96 |
| Butanoic acid | 160 | −25 | 275 | 179 | 98 |
Fig. 2Bio-based lubricants possess a polar attraction to metals; by contrast, petroleum-based fluids have no polarity and no affinity to metals.
Specific application sectors of biolubricants[39,40]
| Maintenance areas | Specific applications |
|---|---|
| In automotives | Engine oils, brake fluids, gear oils, gasoline engine oils, greases |
| In aviation | Turbine fluids, hydraulic fluids, piston engine fluids, lubricating greases |
| In industry | Gas turbine fluids, hydraulic oils, circulation and bearing oils, air compressor fluids, gas compressor oils, metal working fluids, lubricating greases and heat transfer oils |
Comparison for physicochemical properties of biolubricants and petroleum oils[27,33,45]
| Properties | Standard test method | Biolubricant | Petroleum oil |
|---|---|---|---|
| Density at 20 °C (kg m−3) | ASTM D445-15a | 930–950 | 880 |
| Viscosity index (VI) | ASTM D 445 | 150–200 | 100 |
| Pour point, °C | ASTM D97-12 | −20 | −15 |
| Flash point | ASTM D92-12b | Good | Poor |
| Cold flow behaviour | ASTM D5949 | Good | Poor |
| Oiliness | ASTM D6079 | Good | Poor |
| Miscibility with petroleum oils | ASTM 17025 | Good | Poor |
| Oxidation stability | ASTM D2440 | Moderate | Good |
| Biodegradability | EN 45000 | Good | Poor |
| Sludge forming affinity | ASTM D2070 | Poor | Good |
| Price, Euro per L | — | 3–5 | 1 |
Homogeneous acid–base catalysts for ester based-biolubricant synthesis[54,59,69]
| Type of catalyst | Advantages | Disadvantages |
|---|---|---|
|
| ||
|
| ||
| Liquid acid, | Easily react with fatty acids and alcohols, forming ester based-biolubricants | Product neutralization and separation problem due to corrosive nature of these acids |
| Metal salt (Lewis acid), | Easily react with feedstock and alcohols in solution, giving better yield | Catalyst separation from product is difficult due to high solubility in the solution |
| Ligand metal complex (Lewis acid), | Molecularly dispersed in the reacting fluids, giving better yield with high product selectivity. Hence, reaction mechanism and kinetics are easy to understand | Catalyst separation is difficult and requires high technology, which is sometimes expensive |
|
| ||
| Schiff base complex (Lewis base), | Transesterification and hydrogenation reactions are influenced by these catalysts | As they are a little basic and soluble in reacting fluids, they are used in the presence of another base |
Catalytic transesterification reaction between methyl butyrate and n-octanol in fluorous biphase system (FBS)[68],a
| Entry no. | Catalysts | Yield (%) |
|---|---|---|
| 1 | Sn[N(SO2C8F17)2]4 | 89 |
| 2 | Sn[N(SO2C8F17)2]2 | 84 |
| 3 | Sn(OSO2CF3)2 | 83 |
| 4 | Hf[N(SO2C8F17)2]4 | 76 |
| 5 | Hf(OSO2CF3)4 | 65 |
| 6 | Yb(OSO2CF3)3 | 12 |
Results of conversions are not provided by the study.
Fig. 3Conversion of oleic acid alcoholysis with ethanol catalyzed by H2SO4 and SnCl2.[54]
Fig. 4Catalytic activities of various metal chlorides for esterification of palmitic acid with cetyl alcohol.[55]
Fig. 5Plot of rate constant (k) vs. amount of catalyst loading; [Co(Q)(Val)]·H2O.[56]
Comparison of kinetic hydrolysis of ethyl acetate in the presence of complexes as catalysts; Q = 8-hydroxyquinoline, Dex = dextrose, Fru = fructrose, Man = manitol, Val = l-valine, Phe = l-phenylalanine
| Complex |
|
| Δ | Δ | Δ |
|---|---|---|---|---|---|
| [Co(Q)(Val)]·H2O | 40 | 1.64 | 36.62 | −226.30 | 107.48 |
| [Co(Q)(Man)]·H2O | 40 | 1.11 | 48.46 | −191.35 | 108.35 |
| [Co(Q)(Phe)]·H2O | 40 | 1.27 | 47.54 | −192.2 | 107.69 |
| [Co(Q)(Fru)]·H2O | 40 | 1.45 | 50.16 | −183.20 | 107.50 |
| [Ni(Q)(Phe)]·H2O | 40 | 0.69 | 30.81 | −248.09 | 109.19 |
| [Ni(Q)(Dex)]·H2O | 40 | 0.79 | 32.89 | −244.09 | 109.29 |
Fig. 6Chelate structure of tin-HMP.[51]
Main results for polyesterification using different amounts of tin catalysts[51]
| Entry no. | Substrate/catalyst ratio (v/w) | Reaction time (h) | Viscosity (CP) | Productivity | Water (g) |
|---|---|---|---|---|---|
| 01 | 100 | 18.31 | 485 | 364.40 | 142.29 |
| 02 | 200 | 13.25 | 355 | 250.80 | 163.93 |
| 03 | 300 | 13.20 | 133 | 235.00 | 131.58 |
| 04 | 400 | 11.30 | 330 | 154.80 | 161.03 |
| 05 | 500 | 12.55 | 525 | 104.30 | 146.44 |
| 06 | 600 | 9.35 | 385 | 117.00 | 170.22 |
Fig. 7Schematic pattern of organotin(iv)-based catalyst for esterification using Me2SnO as a catalyst.[58]
Fig. 8Illustration pattern of immobilization DFP and related complexes.[59]
Esterification of several alcohols with fatty acids and sulphated zirconia as catalyst, OcOH = octanol[62]
| Alcohols | Free fatty acids (FFA) | Conversion of FFA (%) | Yield of product (%) |
|---|---|---|---|
| 1-OcOH | Stearic acid (StA) | 97.80 | 93.90 |
| 1-OcOH | Oleic acid (OA) | 90.40 | 88.60 |
| 1-OcOH | Linolenic acid (LinOA) | 86.30 | 84.60 |
| Tetradecanol | Oleic acid (OA) | 87.30 | 83.20 |
| Hexadecanol | Oleic acid (OA) | 85.70 | 81.70 |
| 2-OcOH | Oleic acid (OA) | 85.20 | 82.20 |
| 3-OcOH | Oleic acid (OA) | 31.00 | 28.10 |
Catalytic activities of Ti-SBA-12 & Ti-SBA-16 for esterification; Ti-SBA-12 = 40, Ti-SBA-16 = 50 [18]
| Polyolacs | Catalysts | OA conversion (mol%) | Ester selectivity (mol%) | ||
|---|---|---|---|---|---|
| Mono | Di | Tri | |||
| Trimethylolpropane (TMP) | Ti-SBA-12 | 75.40 | 62.80 | 36.20 | 1.10 |
| Ti-SBA-16 | 71.10 | 70.20 | 28.10 | 1.50 | |
| Neopentyl glycol (NPG) | Ti-SBA-12 | 52.40 | 87.90 | 12.10 | — |
| Ti-SBA-16 | 62.70 | 86.60 | 13.40 | — | |
| Pentaerythritol (PE) | Ti-SBA-12 | 36.60 | 72.60 | 18.40 | 9.00 |
| Ti-SBA-16 | 31.10 | 77.60 | 18.80 | 3.60 | |
Summary of Lewis acid catalyst for esterification reaction
| Catalyst | Catalyst type | Specific catalyst | Reaction conditions | Feedstock | Conv. (%) | Yield (%) | Ref. |
|---|---|---|---|---|---|---|---|
| Homogeneous | 3.1 Liquid acid | HClO4, H2SO4, HCl, HNO3 |
|
| 80 | 70 |
|
| H3BO3 | Alcohol : acid = 1 : 1, catalyst = 5–10 mol% with reflux | α-Hydroxy carboxylic acids | 90 | 90 |
| ||
| 3.2 Metal salt | (1) SnCl2 | (1) Substrate/catalyst = 120, SnCl2 = 0.01–0.4 mmol followed by reflux | Oleic acid | 95 | 90 |
| |
| (2) FeCl3 | (2) Substrate/catalyst = 200, reflux in mesitylene, time = 6 h | Stearic, myristic, and capric acids | 90 | 95 |
| ||
| (3) ZrOCl2 | (3) Substrate/catalyst = 1, 5 mol% salt, | Acrylic acids, carboxylic acids | 80 | 75 |
| ||
| 3.3 Metal complex | (1) Co( | Ester in DMF, catalyst = 0.01–0.04 g, | Methyl acetate and ethyl acetate | 90 | 89 |
| |
| (2) Co( | Ester in DMF, catalyst = 0.01–0.04 g, | Methyl acetate and ethyl acetate | 85 | 90 |
| ||
| (3) Tin chelate, Sn(C6H5O3)2 complex | TFA, NPG and TMP are 4.8 : 4.2 : 2.1, | Terephthalic acid (TFA) | 83 | 78 |
| ||
| (4) Sn( | MeOH/EtOH : oil : catalyst = 400 : 100 : 1; | Soybean oils | 89 | 75 |
| ||
| Heterogeneous | 3.4 Supported metal complex | (1) Cu( | Catalyst = 50 mg, CH3COOH = 50 mmol, alcohol = 100 mmol, | Acetic acid | 60–92 | 93 |
|
| (2) Sulphated zirconia, Zr(OCH2, CH2CH3)4 | Fatty acid = 6.25 mmol, alcohol = 7.5 mmol, catalyst = 100 mg, | Oleic acid | 90 | 84 |
| ||
| (3) Ru( | Ethanol = 0.20 mol, catalyst = 0.10 g, acetic acid = 0.20 mol, | Acetic acid | 80 | 94 |
| ||
| (4) Ti-SBA-12 & Ti-SBA-16, titanosilicates | OA : polyol = 3 : 1 and 1 : 4, catalyst = 3 wt% of OA, | Oleic acid | 82 | 92 |
| ||
| (5) Modified H-ZSM-5 |
| Levulinic acid | 90 | 99 |
|
Methanolysis of various vegetable oils catalyzed by Sn-, Pb- and Zn-based complexes and H2SO4 (ref. 70)a
| Vegetable oils | Catalysts | Yield (%) | Composition of fatty acids | |
|---|---|---|---|---|
| Unsaturation (%) | Chain size (% C) | |||
| Soybean | H2SO4 | 1.40 | 76 | 14 |
| Sn(HMP)2(H2O)2 | 37.10 | |||
| Pb(HMP)2(H2O)2 | 4.20 | |||
| Zn(HMP)2(H2O)2 | 15.50 | |||
| Andiroba | H2SO4 | 3.80 | 66 | 28 |
| Sn(HMP)2(H2O)2 | 23.30 | |||
| Pb(HMP)2(H2O)2 | 5.20 | |||
| Zn(HMP)2(H2O)2 | 11.20 | |||
| Palm | H2SO4 | 8.50 | 58 | 35 |
| Sn(HMP)2(H2O)2 | 16.20 | |||
| Pb(HMP)2(H2O)2 | 5.40 | |||
| Zn(HMP)2(H2O)2 | 11.30 | |||
Results of conversions are not provided by the study.
FAMEs (%) yield produced from catalytic transesterification of castor and soybean oil with the presence of Sn(iv) complexes; (C4H9)2Sn(C2H3O2)2, (C4H9)2Sn(C12H23O2)2, and (C4H9)2SnO[71]
| Reactor temperature (°C) | Reaction time (h) | (C4H9)2Sn(C2H3O2)2 | (C4H9)2Sn(C12H23O2)2 | (C4H9)2SnO | |||
|---|---|---|---|---|---|---|---|
| Soybean oil | Castor oil | Soybean oil | Castor oil | Soybean oil | Castor oil | ||
| OG | 1 | 8 | <5 | 7 | <5 | <5 | <5 |
| 2 | 13 | <5 | 11 | <5 | <5 | 6 | |
| 4 | 23 | <5 | 20 | <5 | 7 | <5 | |
| CS 80 °C | 1 | 32 | <5 | 47 | 6 | 35 | <5 |
| 2 | 63 | <5 | 48 | 7 | 48 | 12 | |
| 4 | 75 | <5 | 62 | 8 | 64 | 16 | |
| CS 120 °C | 1 | 56 | 28 | 70 | 19 | 45 | 8 |
| 2 | 73 | 47 | 77 | 23 | 83 | 23 | |
| 4 | 77 | 64 | 76 | 36 | 85 | 46 | |
Chemical profile for commercial tin(iv) complexes
| Catalysts | Chemical formula | Commercial name | Yield (%) |
|---|---|---|---|
| FASCAT® 4100 | (C4H9)SnO(OH) | Butylstannoic acid | 7 |
| FASCAT® 4201 | (C4H9)2SnO (modified) | Di- | 19 |
| FASCAT® 4350 | (C4H9)2SnO (98%) | Stannane (98%) | 14 |
| LIOCAT® 118 | (C4H9)2Sn(C12H23O2)2 | Dibutyltin dilaurate | 43 |
Fig. 9Coordination mode of additional ligands and associative exchange.[58]
FAMEs (% yield) through transesterification in the vicinity of BuSn(O)OH, Bu2Sn(Lau)2 and Bu2SnO catalysts in a closed steel reactor[73]
| Reactor | Temperature (°C) | Time (h) | Catalysts | ||
|---|---|---|---|---|---|
| Bu2Sn(Lau)2 | Bu2SnO | BuSn(O)OH | |||
| Closed steel reactor | 80 | 1 | 47 | 35 | — |
| 2 | 48 | 48 | 10 | ||
| 4 | — | 64 | — | ||
| 120 | 1 | 70 | 45 | 40 | |
| 2 | 77 | 83 | 76 | ||
| 4 | 76 | 83 | 60 | ||
| 150 | 1 | 98 | 75 | 70 | |
| 2 | 98 | 95 | 73 | ||
| 4 | 80 | 74 | 74 | ||
List of experiments carried out using acetates catalyst at 200 °C, Ac = acetate[74]
| Entry | Triglycerides | Alcohols | Catalysts | Conversion (%) | Yield (%) |
|---|---|---|---|---|---|
| 01 | Soybean oil | Methanol | Ba(OAc)2 | 73 | 78 |
| 02 | Ca(OAc)2 | 73 | 82 | ||
| 03 | Mg(OAc)2·4H2O | 72 | 73 | ||
| 04 | Cd(OAc)2 | 89 | 96 | ||
| 05 | Mn(OAc)2 | 62 | 68 | ||
| 06 | Ni(OAc)2·4H2O | 66 | 75 | ||
| 07 | Co(OAc)2·4H2O | 81 | 85 |
Summary of Lewis acid catalyst for transesterification reaction
| Catalyst type | Specific catalyst | Reaction conditions | Feedstocks | Conv. (%) | Yield (%) | Ref. |
|---|---|---|---|---|---|---|
| Metal complex | Sn( | Ester/alcohol = 1, catalyst = 0.05 mmol, reflux, | Methyl butyrate | 90 | 89 |
|
| Sn( | Alcohol : vegetable oil : catalyst = 400 : 100 : 1, and reflux at | Soybean, babassu, piqui, palm oils | 85 | 90 |
| |
| DBTDA and DBTDL | Methanol : oil : catalyst = 400 : 100 : 1 with stirring = 1000 rpm | Castor oil and soybean oil | 80 | 70 |
| |
| FASCAT® 4100, 4201 and 4350 | MeOH : oil : catalyst = 400 : 100 : 1 with reflux at constant stirring | Soybean oil | 80 | 43 |
| |
| BuSn(O)OH, Bu2SnO, and Bu2Sn(Lau)2 | MeOH : soybean oil : catalyst = 400 : 100 : 1 and reflux at 1000 rpm | Soybean oil | 79 | 98 |
| |
| Cd, Mn, Pb, Zn carboxylic salts | MeOH : soybean oil : catalyst is 400 : 100 : 1 and reflux at | Soybean oil | 78 | 96 |
|
Hydrogenation of β-enamino esters when various chiral phosphorus ligands were introduced, race = racemic ligands, Tolu = toluene, Met = methyl[83],a
| Entry no. | Metal complex | Temp. (°C) | Time (h) | Ligands | Yield (%) |
|---|---|---|---|---|---|
| 01 | Co2(CO)8 | 120 | 24 | Race-BINAP | 90 |
| 02 | 120 | 15 | Race-BINAP | 89 | |
| 03 | 120 | 7 | Race-BINAP | 90 | |
| 04 | 120 | 7 | ( | 92 | |
| 05 | 120 | 7 | ( | 89 | |
| 06 | 120 | 7 | ( | 71 | |
| 07 | 120 | 7 | ( | 81 |
Results of conversions are not provided by the study.
Fig. 10Hydrogenation of β-enamino esters under various conditions.[83]
Asymmetric acetophenone hydrogenation with Ru, Rh, and In complexes[85]
| Catalysts | Solvents | Bases | Conversion (%) | Yield (%) |
|---|---|---|---|---|
| [Rh(COD)2]OTf | MeOH | — | 74 | 00 |
| [Ir(COD)2]BF4 | MeOH | — | 56 | 43 |
| [Ru(COD)Cl2] | i-PrOH |
| 100 | 41 |
| [Ir(COD)Cl]2 | i-PrOH |
| 99 | 20 |
| [Ru(PPh3)3Cl2] | i-PrOH |
| 100 | 54 |
| [Ru(C6H6)Cl2]2 | i-PrOH |
| 100 | 20 |
Fig. 11Asymmetric hydrogenation (AH) of acetophenone.[85]
Transfer hydrogenation (TH) of ketones using Ru(iii) complex[86],a
| Entry no. | Ketones | Hydrogenated ester | Conversion (%) | TON | TOF |
|---|---|---|---|---|---|
| 1 | 4-Nitro ketone | 4-Nitro ester | 99.50 | 796 | 199 |
| 2 | 4-Cyano ketone | 4-Cyano ester | 99.00 | 792 | 198 |
| 3 | 4-Bromo ketone | 4-Bromo ester | 98.4 | 787 | 197 |
| 4 | Acetophenone | Benzyl ester | 97.5 | 780 | 195 |
| 5 | 4-Methyl ketone | 4-Methyl ester | 96.3 | 770 | 193 |
| 6 | 4-Hydroxy ketone | 4-Hydroxy ester | 92.7 | 742 | 185 |
TOF = turn over frequency, TON = turn over number.
Fig. 12Transfer hydrogenation of ester to hydrogenated ester.[86]
Fig. 13Asymmetric hydrogenation of itaconates.[88]
Hydrogenation of diesters of itaconate & dibutyl mesaconate using [Rh((S)BINAP)(COD)]+/H at different solvents[88],a
| Catalysts | Substrates | Solvents | Time (h) | Conversion (%) |
|---|---|---|---|---|
| [Rh((S1)-BINAP)L2]+/H | Methyl | MeOH | 2 | 100 |
| 1-Butyl | MeOH | 24 | 98 | |
| [Rh((S1)-BINAP)L2]CIO4 | Methyl | MeOH | 2 | 100 |
| 1-Butyl | MeOH | 12 | 93 | |
| [Rh((S1)-BINAP)L2]+/H | 1-Butyl (Mesa) | Et/Cy | 312 | 100 |
| [Rh((S1)-BINAP)L2]CIO4 | 1-Butyl (Mesa) | Et/Cy | 74 | 100 |
| [Rh((S1)-BINAP)L2]+/H | Methyl (Citra) | Et/Cy | 46 | 96 |
| [Rh((S1)-BINAP)L2]CIO4 | Methyl (Citra) | Et/Cy | 2.5 | 100 |
Reaction parameter: PH = 1.01 × 105 Pa, T = 30 °C, L2 = cyclooctadiene Et = ethanol, Cy = cyclohexane, Et/Cy = 2, Mesa = mesaconate, Citra = citraconate.
Catalysts for hydrogenation reaction
| Catalyst type | Specific catalyst | Reaction conditions | Feedstock | Conv. (%) | Ref. |
|---|---|---|---|---|---|
| Homogeneous | Co2(CO)8 | Enamine = 0.37 mmol, ligand = 0.0075 mmol, THF = 10 mL, ratio of H2/CO (1 : 3, 450 psi) at 120 °C | β-Enamino ester | 90 |
|
| Iron based pincer complexes |
| Methyl laurate and methyl myristate | 95 |
| |
| Ru(PPh3)3Cl2 | [S] = 0.3 M & S : k-BuOK : L : M = 100 : 10 : 1 : 1; | Acetophenone | 100 |
| |
| Ru(L)(CO)(EPh3)2 | Ketone = 2.4 mmol, complex 2 = 3 μmol, KOH = 12 μmol and | Acetophenone | 94 |
| |
| Heterogeneous | [Rh((S1)-BINAP)(COD)]+/H & [Rh((S1)-(R)-BPPFA)(COD)]+/h | Solvent = 3 mL; | Carboxylic acid esters | 95 |
|
Conversion of bio-oils over modified Mo–Ni with different Fe contents[95],a
| Model compounds | Conversion (%) | ||
|---|---|---|---|
| Fe–Mo–RN (0%) | Fe–Mo–RN (1%) | Fe–Mo–RN (5%) | |
| Methanol | 35.60 | 37.10 | 28.60 |
| Acetic acid | 81.30 | 83.90 | 82.70 |
| Phenol | 76.90 | 49.90 | 51.90 |
| Furfural | 100 | 100 | 100 |
| Ethanediol | 7.00 | 20.70 | 9.50 |
| Hydroxy acetone | 100 | 100 | 100 |
Reaction conditions: 0.5 g of Mo–Ni, temp. = 180 °C, H2 pressure = 5 MPa, and batch reaction time = 4 h.
Catalytic activities for OHE reaction of furfural and acetic acid[97],a
| Catalysts (5%) |
|
|
|
|
|
|---|---|---|---|---|---|
| Pd/C + Al-SBA-15(300) | 70.70 | 43.10 | 16.00 | 40.90 | 41.80 |
| Pd/Al-SBA-15(100) | 71.90 | 56.90 | 16.50 | 26.60 | 52.80 |
| Pd/Al-SBA-15(22) | 73.20 | 49.30 | 15.80 | 34.90 | 47.70 |
| Pd/Al-SBA-15(300) | 70.30 | 61.80 | 18.20 | 20.00 | 56.20 |
| Pd/SBA-15 | 35.20 | 92.20 | 3.30 | 4.50 | 33.60 |
| Pd/Al-SBA-15(500) | 48.60 | 79.60 | 9.60 | 10.80 | 43.40 |
| Pd/C + Al2(SiO3)3 | 69.40 | 19.70 | 9.10 | 71.20 | 20.0 |
Z (FAL) – conversion of furfural, Y(FOL) – selectivity of furfuryl alcohol, Y(FA) – selectivity of furfuryl acetate, Y(BP) – selectivity of by-products, X(D) – yield to desired products.
Catalysts for hydrogenation–esterification reaction
| Catalyst type | Specific catalyst | Reaction conditions | Feedstock | Conv. (%) | Ref. |
|---|---|---|---|---|---|
| RANEY® Ni | RANEY® Ni with Mo, Sn, Fe, Cu | Mo–RN = 0.5 g, | Acetic acid and furfural | 80 |
|
| Bifunctional Pd | Pd/Al2(SiO3)3 (5%) and Pd/C + Al2(SiO3)3 (5%) |
| Furfural and acetic acid | 66.4 |
|
| Bifunctional Pd/Al-SBA-15 | 5% Pd/Al-SBA-15 and 5% Pd/Al2(SiO3)3 |
| Furfural and acetic acid | 70 |
|
| Pt with acidic supports | 5% Pt/HZSM-5 and 5% Pt/Al2(SiO3)3 |
| Acetaldehyde and acetic acid | 91 |
|