Yong Ding1,2, Guido Panzarasa1,2, Sandro Stucki1,2, Ingo Burgert1,2, Tobias Keplinger1,2. 1. Wood Materials Science, Institute for Building Materials, ETH Zürich, Zürich 8093, Switzerland. 2. WoodTec Group, Cellulose & Wood Materials, Empa, Dübendorf 8600, Switzerland.
Abstract
Smart membranes that can open and/or close their pores in a controlled manner by external stimuli possess potential in various applications, such as water flow manipulation, indoor climate regulation, and sensing. The design of smart gating membranes with high flux, immediate response, and mechanical robustness is still an open challenge, limiting their versatility and practical applicability. Inspired by the controlled opening and closure of plant stomata, we have developed a smart gating wood membrane, taking advantage of the unique wood scaffold with its hierarchical porous structure to carry thermoresponsive hydrogel gates. Laser drilling was applied to cut channels in the wood scaffold with well-aligned pores to incorporate the smart gating membranes. In situ polymerization of poly(N-isopropylacrylamide) above its lower critical solution temperature inside the channels resulted in a hydrogel with a heterogeneous microstructure acting as a thermoresponsive gate. The wood-based smart gating membranes exhibited reversible and stable pore opening/closing under heating/cooling stimuli. The achieved rapid response and feasibility of scale-up open the venue for various practical applications. In this work, we demonstrated their potential for indoor light regulation and as a water flow manipulator.
Smart membranes that can open and/or close their pores in a controlled manner by external stimuli possess potential in various applications, such as water flow manipulation, indoor climate regulation, and sensing. The design of smart gating membranes with high flux, immediate response, and mechanical robustness is still an open challenge, limiting their versatility and practical applicability. Inspired by the controlled opening and closure of plant stomata, we have developed a smart gating wood membrane, taking advantage of the unique wood scaffold with its hierarchical porous structure to carry thermoresponsive hydrogel gates. Laser drilling was applied to cut channels in the wood scaffold with well-aligned pores to incorporate the smart gating membranes. In situ polymerization of poly(N-isopropylacrylamide) above its lower critical solution temperature inside the channels resulted in a hydrogel with a heterogeneous microstructure acting as a thermoresponsive gate. The wood-based smart gating membranes exhibited reversible and stable pore opening/closing under heating/cooling stimuli. The achieved rapid response and feasibility of scale-up open the venue for various practical applications. In this work, we demonstrated their potential for indoor light regulation and as a water flow manipulator.
Smart
gating membranes can open and/or close their pores in a controlled
manner upon external stimulation, such as changes in temperature,
light, pH, mechanical stress, and electric or magnetic fields. These
smart gating membranes have gained increasing attention, thanks to
simple operation, low energy demand, and no need for dedicated accessories
compared to conventional actuator systems.[1−3] Despite many
recent efforts, developing smart gating membranes with both excellent
gating performance (e.g., high flux and fast response time) and technical
feasibility (e.g., with sufficient mechanical robustness and of simple,
environmentally friendly fabrication) remains an open challenge.Inspiration from nature represents one possible way to overcome
this challenge. One example are plant stomata (Figure a).[4] Stomata are
microrespirational pores composed of two symmetric guard cells, which
are tightly embedded in epidermal cells. To open, the guard cells
take in ions through their membranes, which results in an influx of
water across the guard cell membrane. As the volume of the guard cells
increase, they “inflate” into two kidney-bean-like shapes
because of an unequal thickness of cell walls and their cellulose
microfibril orientation. As they expand in a preferential direction,
they reveal the stomata opening in the center of the two guard cells
for gas exchange. The stomata’s pores close in the opposite
manner.
Figure 1
Schematic representation of plant stomata as the source of inspiration
and developed smart gating wood membrane. (a) Illustration of plant
stomata composed of two symmetric guard cells embedded in epidermal
cells. The stomata open when guard cells swell and close when guard
cells shrink. (b) Developed fabrication process for the thermoresponsive
smart gating wood membrane. First, channel arrays were drilled by
laser beam. Then, the 3D wood scaffold was pretreated with methacrylic
anhydride. N-isopropylacrylamide was polymerized in situ to fill the
pores with thermoresponsive hydrogels. The thermoresponsive smart
gating wood membrane pores close below LCST and open above LCST of
poly(N-isopropylacrylamide).
Schematic representation of plant stomata as the source of inspiration
and developed smart gating wood membrane. (a) Illustration of plant
stomata composed of two symmetric guard cells embedded in epidermal
cells. The stomata open when guard cells swell and close when guard
cells shrink. (b) Developed fabrication process for the thermoresponsive
smart gating wood membrane. First, channel arrays were drilled by
laser beam. Then, the 3D wood scaffold was pretreated with methacrylic
anhydride. N-isopropylacrylamide was polymerized in situ to fill the
pores with thermoresponsive hydrogels. The thermoresponsive smart
gating wood membrane pores close below LCST and open above LCST of
poly(N-isopropylacrylamide).Inspired by the structure of plant stomata, artificial smart gating
membranes have been developed by chemically/physically incorporating
stimuli-responsive materials as functional gates into porous membranes.[1,5] In response to environmental stimuli, such as temperature changes,
these functional gates undergo a conformational switch, adjusting
the pore sizes and thus regulating permeability.[6] For example, Du et al. prepared nanocellulose sponge-poly(N-isopropylacrylamide)
(PNIPAM) composites for thermoresponsive water flow manipulation.[2] The volume change of the PNIPAM hydrogel at a
lower critical solution temperature (LCST) enabled its use as a thermoresponsive
polymer as it is well-studied, easily synthesized, and of low cost.However, most commonly employed porous substrates, prepared by
chemical etching or freeze-drying, have inherent limits such as irregular
pore sizes, lack of pore order/orientation, weak mechanical properties
and difficult scale-up fabrication processes. In addition, current
smart gating membranes still suffer from low flux, poor responsiveness,
or stable actuation, which severely impede their practical application.Therefore, we propose here the utilization of wood as the gate
bearing substrate. Wood is a porous material and possesses high strength
and stiffness. The unique hierarchical wood structure, composed of
microscale hollow cells, makes it an ideal substrate for functional
composites in various applications, such as directional water transport,[7] oil/water separation membranes,[8] nanogenerators,[9] and solar steam
generation.[10] Additionally, in a previous
work, our group successfully formed PNIPAM hydrogels inside the microporous
structure of wood.[11] In this work, we further
developed the wood–hydrogel composites toward reversible pore
actuation for smart gating applications.
Results and Discussion
Fabrication
of Wood-Based Smart Gating Membranes
First,
we utilized a laser engraver to drill pore arrays in the tangential
plane of poplar wood (Figure b, Figures a–c, and S1). Afterward, we modified
the 3D wood scaffold with methacrylic anhydride (Figure S2). As shown in previous work, the methacrylation
treatment increases the dimensional stability and the wood–polymer
compatibility.[11] The anhydride reacts with
the wood inherent −OH groups, anchoring methacrylate groups,
which help forming and stabilizing the hydrogel within the cut-open
wood cells. The morphology of the 3D wood scaffold was well preserved
(Figure S3) during the methacrylation,
and the average weight gain was 5.26 ± 1.35 wt %. The successful
grafting of methacrylate groups was further confirmed by the appearance
of the modification-specific infrared absorption band at 1718 cm–1 (C=O ester) (Figure S4).
Figure 2
Structure of the wood scaffold and smart gating wood membrane.
(a–d) Laser-drilled wood scaffold, (e–j) hydrogel-filled
sample in the hydrated state, and (k–o) hydrogel-filled sample
in the dehydrated state. (a) 3D scheme of a non-hydrogel-filled wood
scaffold after laser drilling. (b) SEM image of the laser-drilled
wood scaffold from the X-Y plane. (c) SEM image of the laser-drilled
wood scaffold from the X-Z plane. (d) SEM images of the wood scaffold
from the Y-Z plane. The wood vessel and fibers are marked with blue
and red lines, respectively. Diameter of (DL) laser drilled pore, (DV) vessel, and
(DF) fiber. (e, f) 3D scheme of a hydrogel-filled
wood scaffold in the hydrated state. (g) SEM image of the hydrogel-filled
poplar scaffold in the hydrated state. (h) SEM image of the hydrogel
in laser-drilled pores (hydrated state). (i) SEM image showing the
interface of the wood hydrogel in its hydrated state. (j) Scheme showing
the representation of the wood scaffold, hydrogel, and interface as
seen from the X-Z plane (hydrated state). (k) 3D scheme of a hydrogel-filled
wood scaffold in the dehydrated state. (l) SEM image of the hydrogel-filled
poplar scaffold in its dehydrated state. (m) SEM image of the hydrogel
in laser-drilled pores (dehydrated state). (n) SEM image showing the
interface of the wood hydrogel in its dehydrated state. (o) Scheme
showing the representation of the wood scaffold, hydrogel, and interface
as seen from the X-Z plane (dehydrated state).
Structure of the wood scaffold and smart gating wood membrane.
(a–d) Laser-drilled wood scaffold, (e–j) hydrogel-filled
sample in the hydrated state, and (k–o) hydrogel-filled sample
in the dehydrated state. (a) 3D scheme of a non-hydrogel-filled wood
scaffold after laser drilling. (b) SEM image of the laser-drilled
wood scaffold from the X-Y plane. (c) SEM image of the laser-drilled
wood scaffold from the X-Z plane. (d) SEM images of the wood scaffold
from the Y-Z plane. The wood vessel and fibers are marked with blue
and red lines, respectively. Diameter of (DL) laser drilled pore, (DV) vessel, and
(DF) fiber. (e, f) 3D scheme of a hydrogel-filled
wood scaffold in the hydrated state. (g) SEM image of the hydrogel-filled
poplar scaffold in the hydrated state. (h) SEM image of the hydrogel
in laser-drilled pores (hydrated state). (i) SEM image showing the
interface of the wood hydrogel in its hydrated state. (j) Scheme showing
the representation of the wood scaffold, hydrogel, and interface as
seen from the X-Z plane (hydrated state). (k) 3D scheme of a hydrogel-filled
wood scaffold in the dehydrated state. (l) SEM image of the hydrogel-filled
poplar scaffold in its dehydrated state. (m) SEM image of the hydrogel
in laser-drilled pores (dehydrated state). (n) SEM image showing the
interface of the wood hydrogel in its dehydrated state. (o) Scheme
showing the representation of the wood scaffold, hydrogel, and interface
as seen from the X-Z plane (dehydrated state).The methacrylation of the wood scaffold was then followed by in
situ polymerization of thermoresponsive PNIPAM hydrogels (Figure S2). The opaque hydrogel filled the laser-drilled
channels but also adjoining parts of the cut-open vessels and fibers
(Figure e–j).
Characteristic peaks in the infrared spectrum of pure PNIPAM at 2964
cm–1 (−CH3 asymmetric stretching)
and 1639 cm–1 (C=O amide) confirmed the presence
of PNIPAM inside the wood scaffold (Figure S4). The LCST of PNIPAM, i.e., the temperature at which polymer chains
undergo a phase transition from a well-hydrated coil state to a collapsed,
hydrophobic globular state, was measured by differential scanning
calorimetry (DSC). A clear endothermic transition, associated with
the decrease in heat capacity, was recorded for the pure hydrogel
and the hydrogel–wood composite samples around the LCST, indicating
that the temperature responsive behavior of PNIPAM was successfully
maintained in the composites (Figure S5). Thermogravimetric analysis further confirmed the successful preparation
of hydrogel–wood composites (Figure S6). The peaks around 345 and 410 °C were related to the degradation
of wood and PNIPAM, respectively.
Parameter and Mechanism
Study
We have identified four
key requirements for the successful thermoresponsive pore actuation
in smart gating wood membranes: (1) a fixed boundary, (2) a thermoresponsive
domain, (3) sufficient wood–polymer interfacial interaction,
and (4) a suitable microstructure. Following, we comment in detail
about their practical implementation.Fixed boundary. The laser-drilled
three-dimensional (3D) wood scaffold acts as a fixed and geometric
boundary, ensuring the mechanical stability of the composite. For
clarity reasons, we refer to X-Y-Z axes in the following to describe
the samples’ spatial structure. Laser-drilled pores with a
diameter of 1.5 mm distributed equally across the X-Y plane with a
distance of 2 mm in the Z-axis direction (Figure b). In the X-Z plane, the longitudinally
oriented wood vessels and fibers are well-aligned in the horizontal
direction (Figure c). Looking from the Y-Z plane, the wood vessels and fibers were
visible, with lumina diameters between 60 and 100 μm and 5 and
15 μm, respectively (Figure d). In short, we obtained a 3D wood scaffold composed
of laser-drilled channels (DL) aligned
in the vertical direction and wood cells (vessels DV and fibers DF) aligned in
the horizontal/longitudinal direction. It is important to note here
that laser cutting opened the wood fibers and vessels, resulting in
an interconnected tubular structure of drilled channels and cut-open
cells.Thermoresponsive domain. A PNIPAM
hydrogel was introduced as the responsive domain by in situ polymerization. Figure e shows the schematic
representation of the hydrogel-filled wood scaffold. The hydrogel
penetrated inside wood vessels and fibers for an average depth of
∼20 μm (Figures i and S7). Inspected closely, the
in situ formed hydrogel revealed a complex structure. Below LCST,
the hydrogel is in its hydrated state and the hydrogel-filled pores
were closed (Figure f,g). The hydrated hydrogel possessed a sphere-shape morphology (Figure h). These hydrogel
spheres connect into coils and form a heterogeneous porous structure.
A large volume change and fast actuation of the responsive domain
are crucial for smart gating membranes as they promote pore opening/closing.
We studied the influence of the polymerization temperature on the
thermoresponsive behavior of PNIPAM hydrogels.[12] Hydrogels prepared below LCST showed a homogeneous netlike
microstructure (Figure a,b) because water remained in the polymer network throughout the
polymerization reaction.[13] By contrast,
when the polymerization temperature was above the LCST of PNIPAM,
the polymerization system tended to separate into polymer-rich and
polymer-poor regions, as shown in Figure c. The polymer-rich regions would lead to
the formation of microgel-like regions, while the polymer-poor regions
became the links between the microgels in the final heterogeneous
network (Figure d).
The heterogeneous internal microstructure resulted in both a remarkably
higher deswelling ratio and more rapid swelling (Figure e). The deswelling ratio of
the hydrogel prepared above its LCST was two times higher compared
to that of the hydrogel prepared below its LCST. The reason might
be that the hydrogel prepared above its LCST with the heterogeneous
microstructure was composed of numerous microgel particles. The microgel
clusters had numerous free ends, which could flex without restriction
and consequently deform faster.[14] Consequently,
PNIPAM hydrogels were prepared above its LCST to achieve large and
fast responsive behavior. In addition, after being introduced into
wood scaffolds, the LCST of hydrogel–wood composites (26 °C)
was lower than that of the pure hydrogel (32 °C) (Figure f). We attributed this to the
high density of hydroxyl groups on the wood scaffold, which affected
the intermolecular bonding of PNIPAM with water.[15]
Figure 3
Thermoresponsibility
of the PNIPAM hydrogel prepared with different
temperatures. Scheme and SEM images of PNIPAM hydrogels obtained by
polymerizing (a, b) below LCST and (c, d) above LCST. Schematic diagrams
showing the gelation process at two preparation temperatures. Gelation
at (a) lower and (c) higher temperatures than the LCST. (e) Dynamic
deswelling–swelling behavior of PNIPAM hydrogels obtained with
different polymerization temperatures. (f) DSC curves of PNIPAM microgels
and wood–hydrogel composites.
Sufficient
interfacial interaction.
A successful thermoresponsive actuator requires good interfacial interaction
between the fixed boundary and responsive domain to avoid the failure
at the interface due to hydrogel deformation. When heated above LCST,
the hydrogel-filled pore opened from the center (Figure k,l). In this dehydrated state,
the spherelike hydrogel shrunk into less porous structures (Figure m), as heating interrupts
the hydrogen bonds between PNIPAM chains and water and intramolecular
interactions become dominant. This transition is accompanied by a
volume change and release of water from the gel. Importantly, the
interface between the wood scaffold and hydrogel remained intact during
the swelling and shrinking of the PNIPAM hydrogels (Figures i,n,o and S7). This interlocking effect is due to the synergistic effects
of a good interfacial interaction and a suitable wood scaffold microstructure.
Methacrylation incorporates anchoring points for the polymeric hydrogel
and improves the interfacial adhesion between the hydrogel and wood.
A comparison of the hydrogel-filled poplar scaffold, which had not
been methacrylated, was tested (Figure S8). Although the channels were successfully filled with the hydrogel,
upon heating the hydrogel detached from the fixed boundary. This failure
proved the importance of a good interface interaction.Suitable microstructure. The wood
scaffold microstructure is another important element enabling pore
actuation. Poplar is mainly composed of vessels and fibers with respectively
large and narrow lumen diameters. During the in situ polymerization
of PNIPAM, the dense hydrogel mass penetrated inside poplar vessels
and fibers (Figure i). This structure acted as the anchoring point during the dehydration
and prevented the failure of the responsive gate. By contrast, spruce
wood has tracheids with transition of lumen diameters from earlywood
to latewood (Figure S9a,b). After introducing
the PNIPAM hydrogel, the hydrogel-filled spruce wood scaffold broke
at the interface upon heating and indicated that the microstructure
of spruce wood did not favor the pore actuation function (Figure S9c–f).Thermoresponsibility
of the PNIPAM hydrogel prepared with different
temperatures. Scheme and SEM images of PNIPAM hydrogels obtained by
polymerizing (a, b) below LCST and (c, d) above LCST. Schematic diagrams
showing the gelation process at two preparation temperatures. Gelation
at (a) lower and (c) higher temperatures than the LCST. (e) Dynamic
deswelling–swelling behavior of PNIPAM hydrogels obtained with
different polymerization temperatures. (f) DSC curves of PNIPAM microgels
and wood–hydrogel composites.These results highlight that a reversible thermoresponsive pore
actuation could only be achieved thanks to the collective and synergistic
influence of the fixed boundary, thermoresponsive domain, interface,
and the appropriate microstructure of the selected wood species, i.e.,
poplar.
Thermoresponsive Pore Actuation
After the successful
preparation of the hydrogel–wood composites, we characterized
their thermoresponsive actuation properties. The hydrogel-filled pores
reversibly closed and opened by subjecting them to a temperature change
from 10 to 50 °C. This dynamic response was monitored by light
microscopy, and the pore opening ratio was calculated as a function
of temperature. After 10 min at 50 °C, the composite revealed
a complete pore opening and remained in the opened state without further
changes (Figure a).
Subsequently, by cooling to 10 °C for 10 min, the pores closed
and remained in this state (Figure b). The pore opening ratios calculated for five heating/cooling
cycles indicated a constant thermoresponsive actuation behavior over
time (Figure c).
Figure 4
Thermoresponsive
pore actuation behavior of the smart gating wood
membrane. (a) Light microscopy images showing hydrogel-filled pore
opening over time during heating. (b) Light microscopy images showing
hydrogel-filled pore closing over time during cooling. (c) Opening
ratio of a hydrogel-filled pore during five heating/cooling cycles.
(d) Image of the collective thermoresponsive actuation of multiple
pores within one wood sample. (e) Illustration showing two different
porous structures: wood–hydrogel composite (hierarchical aligned
pores) and cellulose–hydrogel composite (disordered irregular
pores).
Thermoresponsive
pore actuation behavior of the smart gating wood
membrane. (a) Light microscopy images showing hydrogel-filled pore
opening over time during heating. (b) Light microscopy images showing
hydrogel-filled pore closing over time during cooling. (c) Opening
ratio of a hydrogel-filled pore during five heating/cooling cycles.
(d) Image of the collective thermoresponsive actuation of multiple
pores within one wood sample. (e) Illustration showing two different
porous structures: wood–hydrogel composite (hierarchical aligned
pores) and cellulose–hydrogel composite (disordered irregular
pores).Having clarified the actuation
dynamics with a pore diameter of
1.5 mm under temperature change, we tested behavior consistency, in
terms of reversible pore opening/closing, also for larger samples
or different pore diameters. For this purpose, we fabricated wood
samples by laser-drilling pores with different diameters D = 0.5, 1, and 2 mm. After introducing PNIPAM, all obtained composites
revealed consistent opening and closing actuation behavior during
multiple heating/cooling cycles (Figure S10). This adjustability in pore size greatly widens the application
potential, since it allows one to adjust pore sizes to sufficiently
filter and separate a variety of particles, such as blood cells, pigments,
pollens, and sand (Figure S11).[16] Pore actuation simultaneously works for larger
samples with multiple pores. A hydrogel–wood composite sample
(width in the X-axis = 2 cm; height in the Y-axis = 1 cm) with 12
pores exhibited simultaneous opening/closing behavior under heating/cooling
cycles, confirming the feasibility of a collective pore response (Figure d).Our 3D
hydrogel-filled wood-based smart gating membrane is significantly
different from state-of-the art porous substrates in terms of channel/pore
anisotropy, mechanical strength, and potential for scale-up. Although
cellulose sponges, for example, would have a similar composition to
our wood scaffold (Figure e), there are significant differences. First, in our 3D wood
scaffold, laser-drilled channels could be fabricated in the direction
perpendicular to that of wood vessels/fibers, resulting in high porous
anisotropy. After introducing the hydrogel into the 3D wood scaffold,
the laser-drilled pores in the vertical direction serve for pore opening/closing
and the vessels/fibers in the horizontal direction enhance the interfacial
adhesion between the hydrogel and wood scaffold. By contrast, in a
cellulose sponge, the pores are homogeneously distributed in all directions,
making more difficult to control their hierarchical order.[17] Second, the wood-based smart gating membrane
has a higher mechanical robustness than a hydrogel–cellulose
sponge composite. The hydrogel–wood composite exhibited a tensile
strength of ∼55 MPa, remarkably higher than that of hydrogel–cellulose
sponge composites (Figure S12).[18] Finally, the 3D wood scaffold was fabricated
on the tangential plane of wood by utilizing a commercial CO2 laser engraver, making it suitable for large-scale production. By
contrast, cellulose sponges are mainly produced by freeze-drying,
a procedure for which scale-up is certainly challenging. These advantages
of the wood-based smart gating membrane open up the venue for various
applications. In this work, we demonstrate their applications in indoor
light management and as a water flow manipulator.
Potential Applications
of the Smart Gating Wood Membranes
Indoor Light Management
Heating, cooling, lighting,
and humidification account for more than 40% of energy use in buildings.[19] Passive designs for the control of light and
heat can greatly reduce energy consumption and the environmental impact.
However, such designs are usually static, which is not ideal for changing
(diurnally or seasonally variable) environments. On the other hand,
adaptive controllers for light and heat, such as electrochromic and
thermochromic designs, are sophisticated and expensive, limiting their
applicability. In this work, we tested the light transmission of wood–hydrogel
smart gating membranes at 20 and 40 °C (Figure S13a). As shown in Figure a, the hydrogel gates closed below LCST. Due to its
heterogeneous microstructure, the hydrogel is opaque, and consequently,
the light intensity was reduced to ∼10%. As the temperature
increased above the LCST, the hydrogel dehydrated and shrunk, and
the gates opened and transmittance increased to ∼95%. During
the cooling phase, extra water was supplied by exposing samples to
water mist to keep the hydrogel moist. The hydrogel hydrated and swelled
back to close the gates. This pore opening/closing could be achieved
in 20 min. The reversible light transmittance efficiency remained
unchanged after 20 heating/cooling cycles, demonstrating as a first
proof of the potential stability of the device. Based on these results,
we envisage the utilization of wood–hydrogel composites for
indoor light management (Figure b).
Figure 5
Applications of the smart gating wood membranes. (a) Temperature-controlled
light transmission and (b) application as an energy-efficient smart
window, which could open and transmit light and air at high temperatures
and close at lower ones. (c) Thermoresponsive water permeability of
the smart gating membrane and (d) its application for the thermoresponsive
water flow manipulator.
Applications of the smart gating wood membranes. (a) Temperature-controlled
light transmission and (b) application as an energy-efficient smart
window, which could open and transmit light and air at high temperatures
and close at lower ones. (c) Thermoresponsive water permeability of
the smart gating membrane and (d) its application for the thermoresponsive
water flow manipulator.
Water Flow Manipulator
Controlled fluid manipulation
has become a topic of great interest for applications, e.g., as filters,
smart sensors, and microreactors. Compared to conventional methods,
thermoresponsive flow manipulators have many advantages, such as simple
operation and low energy demand.[2,20] We measured the water
permeability of wood–hydrogel composites at 20 and 40 °C
(Figures c and S13b). A remarkable flux difference was observed
when the temperature was increased above LCST. The average flux was
0.6 mL min–1 at 20 °C and 5.9 mL min–1 at 40 °C (approximately a 10 times change). The gating function
of water flux was conserved even after 30 cycles, indicating excellent
stability. Although a full on–off gating was not achievable,
these results prove the great potential for wood–hydrogel composites
as thermoresponsive water flow manipulators (Figure d).
Conclusions
We
have established a facile strategy for preparing a wood-based
smart gating membrane, by taking advantage of the wood hierarchical
porous structure and of PNIPAM hydrogel thermoresponsiveness. With
laser drilling, wood fibers and vessels were cut open and the 3D interconnected
wood scaffold with well-aligned order, uniform pore size, and superior
mechanical strength was employed as the fixed boundary of the smart
gating membrane. A thermoresponsive domain was introduced into the
wood scaffold by in situ polymerization of PNIPAM hydrogels. Hydrogels
prepared above the LCST showed a heterogeneous microstructure with
microgel clusters, resulting in a remarkable deswelling ratio and
rapid swelling. Moreover, the methacrylation pretreatment and a suitable
microstructure of the wood scaffold played an important role in promoting
the good interfacial strength between the responsive domain and fixed
boundary ensuring proper pore actuation. The wood–hydrogel
membranes exhibited opening/closing and stable pore actuation under
heating/cooling cycles. The rapid response and feasibility of scale-up
open the venues for practical applications of this smart gating wood
membrane. Since the thermoresponsive behavior of PNIPAM depends on
its hydration state, in its current configuration, our smart gating
wood membrane requires high relative humidity or moist conditions.
Meanwhile, we demonstrated their applications for indoor light management
and smart flow manipulation. The smart gating wood membranes exhibited
remarkable switching capacity (10 times flux difference), fast response
(close/open gates in 10 min), and stable pore actuation.
Experimental Section
Fabrication of Wood Membranes
Poplar
wood samples were
cut with a circular saw into a dimension of 50 × 50 × 1.5
mm3 (tangential × longitudinal × radial). The
wood scaffold with a desired channel pattern was produced with a laser
engraver (Trotec, Speedy 300). The wood samples were stored in a controlled
climate (20 °C, 65% relative humidity) before treatment and characterization.
Methacrylation of Wood Membranes
Wood samples were
first dried at 65 °C for 48 h until a constant mass was obtained.
Dried wood samples were placed into a flask under high vacuum for
45 min. In a separate flask, a solution of methacrylic anhydride in
dry pyridine was prepared. (methacrylic anhydride/pyridine solution:
0.2 g/mL). This solution was injected into the evacuated flask with
the wood samples, heated to 70 °C, and the samples were reacted
for 8 h. After reaction completion, the samples were washed in a methanol/water
(1:1 v/v) mixture for 24 h. The washing solution was exchanged five
times, and the samples were stored in Milli-Q water at 5 °C for
further experiments. The washing procedure was followed by drying
the samples at 65 °C, and the weight gain was determined.
In Situ
Polymerization of the PNIPAM Hydrogel
Hydrogel
films were synthesized by dissolving the monomer NIPAM, the crosslinker N, N′-methylenebis(acrylamide),
and the UV-initiator 1-[4-(2-hydroxyethoxy)-phenyl]-2-hydroxy-2-methyl-1-propane-1-one
in Milli-Q water. The resulting solution was degassed with nitrogen
for 2 min and then put into a refrigerator for 60 min. The liquid
was poured intro Petri dishes and placed on top of a heating plate.
The polymerization was initiated with an UV-lamp (CAMAG, λ =
366 nm) placed on top. The solution was irradiated for 20 min. PNIPAM
hydrogels were prepared with different polymerization temperatures,
monomer concentrations, and crosslinking ratios. The detailed recipes
are listed in Table S1. After polymerization,
hydrogel films were washed with Milli-Q water. The films were switched
five times by putting them into a 20 °C and a 45 °C water
bath. The films were stored in Milli-Q water at 5 °C.
Wood–Hydrogel
Composite Preparation
The methacrylated
wood samples were placed into a flask under vacuum for 30 min. Monomer
solution was prepared (NIPAM monomer concentration: 2.0 mol/L; crosslinker/monomer
= 0.01 mol/mol; initiator/monomer = 0.02 mol/mol).The monomer
solution was injected into the evacuated flask. The wood samples were
impregnated in the monomer solution at 65 °C for 1 h with gentle
stirring. Then, the monomer-impregnated wood samples were placed on
a heating plate at 65 °C and UV-irradiated for 20 min (CAMAG,
λ = 366 nm). After polymerization, the composites were washed
with Milli-Q water. The composites were switched five times by putting
them into a 20 °C and a 45 °C water bath. The samples were
stored in Milli-Q water at 5 °C.
Pore Actuation Behavior
Measurement
For the heating/cooling
of samples, a commercial thermoelectric Peltier plate (TEC1-26308)
was used. An external voltage supply was used to control the temperature.
The samples were placed on a Peltier plate, and the temperature was
set at 50 °C and held for 15 min (heating condition). Then, the
temperature of the Peltier plate was changed to 10 °C and held
for 15 min (cooling condition). Because the water is necessary for
the swelling of the PNIPAM hydrogel, extra water was supplied by spraying
water on the samples with a humidifier during the cooling. These heating/cooling
cycles were repeated five times, and the pore actuation behavior was
recorded on a Leica M165C stereomicroscope coupled to a Basler GigE
Vision camera. Images and videos were recorded with a control plugin
(PHASE GmbH) for the program ImageJ. The pore diameters were measured.
The diameter of the opened pore at 50 °C for 10 min was defined
as the maximum r (rmax), and the pore opening ratio was defined in eq :where r is the diameter of the opening pore at time t. The specimen released and took in water during the heating and
cooling process, respectively.
Hydrogel Deswelling–Swelling
Ratio Measurement
Hydrogel membranes, having a thickness
of 2 mm, were prepared with
different recipes. The gels were stabilized at 5 °C for 24 h
and then cut into 2 × 2 cm2. The samples were placed
on a glass slide and then mounted on the Peltier plate for heating/cooling.
The dynamic deswelling–swelling behavior was recorded on a
camera, and the images were analyzed by ImageJ. The deswelling ratio
was calculated using eq :where V0 is the initial surface area of hydrogel membranes, and V is the surface area at time t.
Thermoresponsive Light Transmittance Measurement
The
thermoresponsive light transmittance test set-up consisted of four
parts: photo-resistor, LED lamp, test house, and temperature control
chamber. These functional units were assembled together for the thermoresponsive
light transmittance measurement. The heating stage (40 °C) and
the cooling stage (20 °C) were held for 10 min each. The heating/cooling
cycle was repeated 20 times.
Thermoresponsive Water Permeability Measurement
The
composite membrane was fixed to a filter holder connected to a water
column, and the flux of deionized water was measured by recording
the time needed for 10 mL of water to be filtered through the membrane
under atmospheric pressure. The permeation of water at 20 and 40 °C
was repeated for 30 cycles. The water flux F (mL
cm–2 min–1) was calculated using eq :where V (mL)
is the volume of deionized water. A = 3.14 cm2 is the area of the membrane, and t (min)
is the time for the water to pass through the membrane.
Characterizations
SEM
The surface morphology and chemical composition
of wood membranes were studied with a scanning electron microscope
(SEM; FEI Quanta 200F, Hillsboro, OR, USA) equipped with energy-dispersive
X-ray spectroscopy (EDXS; Ametek-EDAX). Wood samples were coated with
a sputter coater (CCU-010, Safematic, Switzerland). A Pt–Pd
(80/20) coating of ∼10 nm thickness was applied.
Fourier Transform
Infrared Spectra (FT-IR)
FT-IR spectra
were acquired with a Bruker FT-IR equipped with an ATR module.
Differential
Scanning Calorimetry (DSC)
The conformational
change of the samples at the LCST was determined using a DSC Q2000
(TA instruments). All samples were immersed in Milli-Q water at 15
°C and allowed to reach equilibrium swelling before measurement.
Samples of approximately 5 mg were placed into a Tzero hermetic aluminum
pan, and the analysis was performed from 10 to 60 °C at a heating
rate of 10 °C min–1.
Thermogravimetric Analysis
Thermogravimetric analyses
of ∼10 mg of wood specimens were performed using a Q50 TGA
(TA instruments) at a heating rate of 10 °C min–1 in an N2 atmosphere (60 mL min–1 sample
purge flow and 40 mL min–1 balance purge flow in
the 30–1000 °C temperature range).
Tensile Tests
Tensile tests were performed using a
universal testing machine (Zwick Roell) equipped with a 10 kN load
cell. Ten specimens stored at 20 °C and 65% relative humidity
with the dimensions 5 × 50 × 1.5 mm3 (tangential
× longitudinal × radial) were used with 25 mm initial length
between two grips and tested in the longitudinal direction. The testing
speed was 0.5 mm min–1.