| Literature DB >> 35521313 |
Huaming Wang1,2,3, Jingshi Cao1,2,3, Fubin Luo1,2,3, Changlin Cao1,2,3, Qingrong Qian1,2,3, Baoquan Huang1,2,3, Liren Xiao3, Qinghua Chen1,2,3.
Abstract
The potential prospect of expandable graphite (EG) in the development of polymer composites is severely limited by required large additions and poor interface compatibility with the polymer. Inspired by mussels, polydopamine (PDA) can be used as an effective interface modifier for EG to prepare ultra high molecular weight polyethylene (UHMWPE) composites with superior mechanical properties and high flame retardancy. The surface of expandable graphite (EG) was coated with a thin adhesive PDA film through self-polymerization of dopamine. The modified expandable graphite (EG@PDA) was combined with APP to prepare UHMWPE flame retardant composites. Compared with UHMWPE/APP/EG (with 20 wt% APP/EG), UHMWPE/APP/EG@PDA (with 20 wt% APP/EG@PDA) gives a decrement by 16.7% in limiting oxygen index, 29.7% in the peak of the heat release rate, 20.4% in total heat release and 49.3% in total smoke release, with an increment by 37% in tensile strength and 67.9% in elongation at break, respectively. It is suggested that the presence of PDA as an interface modifier can greatly improve the interfacial compatibility between EG and UHMWPE. Moreover, it can lead to forming more char residue and reducing the release of smoke particulates during combustion of the composites. This journal is © The Royal Society of Chemistry.Entities:
Year: 2019 PMID: 35521313 PMCID: PMC9066032 DOI: 10.1039/c9ra02861g
Source DB: PubMed Journal: RSC Adv ISSN: 2046-2069 Impact factor: 4.036
Scheme 1Schematic illustration of the preparation of the EG@PDA.
Formulations of pure UHMWPE and its flame-retardant composites
| Samples | UHMWPE (wt%) | EG@PDA (wt%) | EG (wt%) | APP (wt%) |
|---|---|---|---|---|
| UHMWPE | 100 | 0 | 0 | 0 |
| UHMWPE/(EG@PDA/APP)20 | 80 | 13.33 | 0 | 6.66 |
| UHMWPE/(EG/APP)20 | 80 | 0 | 13.33 | 6.66 |
| UHMWPE/APP20 | 80 | 0 | 0 | 20 |
Fig. 1FTIR spectra of EG and EG@PDA.
Assignments of the peaks in FTIR spectra
| Wavenumbers (cm−1) | Assignment |
|---|---|
| 3422, 3368 | Stretching vibration of O–H groups |
| 3228 | Hydrogen bond |
| 2931, 2930 | C–H stretching vibration in –CH3 |
| 1629, 1617 | C |
| 1386 | The bending vibration of phenolic C–O–H |
Fig. 2The surface morphology and EDS elemental data of EG (a and c) and EG@PDA (b and d).
Fig. 3SEM image of EG@PDA (a) and EDS elemental mapping of EG@PDA: carbon element (b), oxygen element (c) and nitrogen element (d).
EDS analysis results of EG and EG@PDA
| Sample | Elements | Weight (%) | Atomic (%) |
|---|---|---|---|
| EG | C | 85.59 | 88.78 |
| O | 14.41 | 11.22 | |
| EG@PDA | C | 81.47 | 85.08 |
| O | 15.04 | 11.79 | |
| N | 3.49 | 3.13 |
Fig. 4TGA curves of EG and EG@PDA in N2 atmosphere.
TGA data of UHMWPE and its flame-retardant compositesa
| Samples |
|
|
|
| Residues at 600 °C (wt%) |
|---|---|---|---|---|---|
| EG | 205.5 | — | — | — | 72 |
| EG@PDA | 226.2 | — | — | — | 75.3 |
| UHMWPE | 448.4 | 471.4 | 478.2 | 484.2 | 0 |
| UHMWPE/(APP/EG)20 | 439.8 | 475.1 | 483.6 | 487.4 | 12 |
| UHMWPE/(APP/EG@PDA)20 | 427.8 | 467.7 | 476.6 | 480.6 | 13.1 |
| UHMWPE/APP20 | 449.6 | 474.9 | 482 | 484.9 | 10.6 |
T 5%, T30%, and T50%, onset decomposition temperature of 5%, 30%, and 50% weight loss, respectively; Tp, peak temperature of DTG.
Formulations and flammability of pure UHMWPE and its flame-retardant composites
| Samples | UL-94 | LOI (%) |
|---|---|---|
| UHMWPE | NR | 17.5 |
| UHMWPE/(APP/EG@PDA)20 | V-0 | 29.2 |
| UHMWPE/(APP/EG)20 | NR | 26.2 |
| UHMWPE/(APP/EG)25 | V-0 | 31.8 |
| UHMWPE/APP20 | NR | 22.1 |
| UHMWPE/(APP/EG)15 | NR | 23.3 |
| UHMWPE/(APP/EG@PDA)15 | NR | 25.9 |
Fig. 5(a) HRR, (b) THR, (c) TSR and (d) residual weight for UHMWPE and UHMWPE composites.
Parameters from cone calorimeter tests
| Samples |
|
| PHRR (kW m−2) | THR (MJ m−2) | TSR (m2 m−2) | Residual weight (%) |
|---|---|---|---|---|---|---|
| UHMWPE | 39 | 190 | 745.2 | 125 | 1265.5 | 0.06 |
| UHMWPE/(APP/EG)20 | 85 | 175 | 301.7 | 108.6 | 1178.5 | 25.4 |
| UHMWPE/(APP/EG@PDA)20 | 84 | 160 | 212.2 | 86.4 | 597.1 | 44.4 |
| UHMWPE/APP20 | 111 | 240 | 504.5 | 128.3 | 1893.1 | 16.3 |
Fig. 6TGA and DTG curves of UHMWPE and its composite under N2 atmosphere.
Fig. 7SEM micrographs of residual chars for UHMWPE/(APP/EG)20: (a) internal surface, (b) external surface and UHMWPE/(APP/EG@PDA)20: (c) internal surface, (d) external surface.
Fig. 8Raman spectra of the char residues of UHMWPE/(APP/EG)20 (a) and UHMWPE/(APP/EG@PDA)20 (b).
Fig. 9Schematic diagram of flame-retardant mechanism.
The mechanical properties of UHMWPE and its flame-retardant composites
| Samples | Tensile strength (MPa) | Elongation at break (%) |
|---|---|---|
| UHMWPE | 35.36 ± 2.89 | 464.68 ± 28.23 |
| UHMWPE/(APP/EG)20 | 16.47 ± 2.97 | 148.28 ± 22.84 |
| UHMWPE/(APP/EG@PDA)20 | 22.57 ± 1.9 | 248.93 ± 21.22 |
| UHMWPE/(APP/EG)15 | 18.9 ± 1.87 | 238.72 ± 47.19 |
| UHMWPE/(APP/EG@PDA)15 | 29.54 ± 0.99 | 284.66 ± 17.17 |
Fig. 10Tensile strength and elongation at break histogram and the strain–stress curve of UHMWPE composites.
Fig. 11The fracture morphology of (a) UHMWPE/(APP/EG)20 and (b) UHMWPE/(APP/EG@PDA)20.