| Literature DB >> 35519200 |
Racha Arundhathi1, Panyala Linga Reddy2, Chanchal Samanta1, Bharat L Newalkar1.
Abstract
Development of a chromium (Cr)-free hydrogenation catalyst is very important to replace the existing hazardous Cr based catalyst used in the furfural hydrogenation to furfuryl alcohol. Herein, we report synthesis of well-dispersed copper nanoparticles supported on hydrothermally stable magnesium doped alumina (Cu@Mg/γ-Al2O3) for selective hydrogenation of furfural to furfuryl alcohol. The prepared catalyst was characterized by X-ray Photoelectron Spectroscopy (XPS), Auger Electron Spectroscopy (AES), Powder X-ray Diffraction (PXRD), Surface Area Analysis (SAA), High Resolution-Transmission Electron Microscopy (HR-TEM), Temperature Programmed Reduction/Desorption (TPR/TPD) and Inductively Coupled Plasma-Atomic Emission Spectroscopy (ICP-AES) to understand textural properties of the catalyst. The prepared catalyst was found to be highly active and selective with 99% conversion of furfural and 94% selectivity for furfuryl alcohol under solvent free conditions at 443.15 K and 2 MPa of hydrogen pressure. It was also observed that the Cu@Mg/γ-Al2O3 catalyst is reusable (up to six runs) while maintaining its high activity and selectivity (≥94%) in the hydrogenation of furfural to furfuryl alcohol. This journal is © The Royal Society of Chemistry.Entities:
Year: 2020 PMID: 35519200 PMCID: PMC9057799 DOI: 10.1039/d0ra08754h
Source DB: PubMed Journal: RSC Adv ISSN: 2046-2069 Impact factor: 4.036
Fig. 2Temperature dependent XRD spectrum of Cu@Mg/γ-Al2O3 from 25 °C to 400 °C (images A–D), standard CuO@CuAl2O4 (E) and CuAl2O4 (F).
Fig. 1Schematic representation for synthesis of Cu@Mg/γ-Al2O3.
Fig. 3HR-TEM images [A–I] electron diffraction [SAED pattern, B] and elemental mapping [Cu, Mg and Al from J to L] of Cu@Mg/γ-Al2O3.
Fig. 4XPS spectrum of [A] Cu@Mg/γ-Al2O3 and [B] freshly reduced Cu(0)@Mg/γ-Al2O3.
Hydrogenation of furfural using various supported metal catalystsa
| Entry | Catalyst | Conv. [%] | Yield [%] | ||||
|---|---|---|---|---|---|---|---|
| FA | 2-MF | THFA | Furan | THF | |||
| 1 | Cu/γ-Al2O3 | >99 | 74 | 16 | 3 | 2 | Trace |
| 2 | Cu/γ-Al2O3 | >99 | 83 | 0 | 1 | 4 | 0 |
| 3 | Cu/SiO2 | >60 | 10 | 40 | Trace | Trace | Trace |
| 4 | Cu/TiO2 | 20 | 15 | 2 | Trace | Trace | Trace |
| 5 | Cu/CeO2 | 45 | 23 | Trace | Trace | Trace | Trace |
| 6 | Cu/MoO3 | 20 | 8 | Trace | Trace | Trace | Trace |
| 7 | Pt/γ-Al2O3 | >90 | 12 | 88 | Trace | Trace | Trace |
| 8 | Rh/γ-Al2O3 | >99 | — | — | Trace | 87 | 5 |
| 9 | Ir/γ-Al2O3 | >99 | — | — | — | 96 | — |
| 10 | Pd/γ-Al2O3 | >99 | — | — | — | 99 | — |
Reaction conditions: furfural (2.6 mol%); catalyst (0.1 g, noble metal 2 mol%); H2 (2 MPa); 443.15 K; 5 h.
Analyzed by GC using an toluene as internal standard.
Catalyst (0.1 g, Cu 0.4 mol%).
12 h.
Promoter effect in conversion of furfural to furfuryl alcohola
| Sr. no. | Bimetallic catalyst | FF conv. [%] | FA yield | ||||
|---|---|---|---|---|---|---|---|
| FA | 2-MF | Furan | THF | THFA | |||
| 1 | Cu–Co/γAl2O3 | 65 | 45 | 4 | 0 | 0 | 5 |
| 2 | Cu–Zn/γAl2O3 | 90 | 70 | 16 | 4 | 1 | 0 |
| 3 | Cu–Mg/γAl2O3 | >99 | 94 | 2 | 4 | 0 | 0 |
| 4 | Cu–Ga/γAl2O3 | 75 | 15 | 3 | 0 | 17 | |
| 5 | Cu–Mn/γAl2O3 | 80 | 32 | 8 | 5 | 3 | 0 |
| 6 | Cu–Zr/γAl2O3 | 80 | 40 | 0 | 0 | 0 | 0 |
Reaction conditions: furfural (2.6 mol%); catalyst (0.1 g, noble metal 2 mol%); H2 (2 MPa); 443.15 K; 5 h. In all the bimetallic catalysts, Cu/X metal ratios were maintained as 5 (10 wt% copper and 2 wt% X metal {X = Co, Zn, Mg, Ga, Mn and Zr}) on the support γ-Al2O3.
Analyzed by GC using toluene as an internal standard.
Cu–Mg ratio effect in conversion of furfural to furfuryl alcohola
| Sr. no. | Cu/Mg | FF conv. [%] | FA yield | ||||
|---|---|---|---|---|---|---|---|
| FA | 2-MF | Furan | THF | THFA | |||
| 1 | 4 | >99 | 90 | 3 | 2 | 1 | 1 |
| 2 | 5 | >99 | 94 | 2 | 4 | 0 | 0 |
| 3 | 10 | >99 | 80 | 15 | 0 | 0 | 0 |
| 4 | 15 | >99 | 65 | 22 | 2 | 0 | 1 |
Reaction conditions: furfural (2.6 mol%); catalyst (0.1 g, Cu/Mg mol%); Cu/Mg = 4 (Cu: 0.2 mol% and Mg: 0.05 mol%); H2 (2 MPa); 443.15 K; 5 h.
Analyzed by GC using toluene as an internal standard.
Effect of supports on the hydrogenation of furfural using Cu–Mg catalystsa
| S. no. | Catalyst | H2 [MPa] | Time [h] | FF conv. [%] | Yield [%] | ||||
|---|---|---|---|---|---|---|---|---|---|
| FA | 2-MF | Furan | THF | THFA | |||||
| 1 | Cu–Mg/γ-Al2O3 | 2 | 3 | 90 | 85 | 0 | 3 | Trace | 0 |
| 2 | Cu–Mg/γ-Al2O3 | 2 | 5 | >99 | 94 | 2 | 4 | 0 | 0 |
| 3 | Cu–Mg/γ-Al2O3 | 2 | 5 | >99 | 94 | 2 | 4 | 0 | 0 |
| 4 | Cu–Mg/γ-Al2O3 | 2 | 4 | >99 | 90 | 4 | 4 | 1 | 0 |
| 5 | Cu–Mg/γ-Al2O3 | 1 | 10 | >99 | 93 | Trace | 5 | 2 | 0 |
| 6 | Cu/γ-Al2O3 | 2 | 10 | >99 | 74 | 16 | 3 | Trace | 2 |
| 7 | MgO/γ-Al2O3 | 2 | 10 | Trace | 0 | Trace | 0 | Trace | 0 |
| 8 | Cu–Mg/SiO2 | 2 | 5 | >99 | 44 | 0 | 26 | 9 | 17 |
| 9 | Cu–Mg/TiO2 | 2 | 5 | >99 | 39 | 49 | 8 | 4 | Trace |
| 10 | Cu–Mg/CeO2 | 2 | 5 | >99 | 2 | 53 | 0 | 0 | 0 |
| 11 | Cu–Mg/MoO3 | 2 | 5 | >99 | 32 | Trace | 0 | 0 | 0 |
Reaction conditions: FF (2.6 mol%); catalyst (2 g, Cu–Mg: Cu@Mg, Cu-0.2 mol%, Mg 0.05 mol%); H2 (2 MPa); 443.15 K.
Cu/Mg = 5.
Reuse 3.
Fig. 5Recyclability of the catalyst for reduction of furfural up to six consecutive runs.
Recyclability of Cu@Mg/γ-Al2O3 for hydrogenation of FF up to five runsa
| Reaction run | Run 1 | Run 2 | Run 3 | Run 4 | Run 5 | Run 6 |
| FA yield (%) | 94 | 94 | 94 | 93 | 94 | 96 |
Reaction conditions: FF (2.6 mol%); Cu@Mg/γ-Al2O3 (0.1 g); 443.15 K; H2 (2 MPa); 5 h; yields analyzed by GC using toluene as an internal standard.