| Literature DB >> 35497004 |
Ailian Wen1,2,3,4, Zhenlei Cai1,2,3,4, Yimin Zhang1,2,3,4,5, Hong Liu1,2,3,4.
Abstract
Vanadium nitride is widely used because of its excellent properties. The existing production methods are affected by the problems of complex preparation for the vanadium source, high temperature, and low N content. In this work, a wide range of vanadium solutions were used as the vanadium source to prepare vanadium nitride with high N content. In this work, a novel precursor was prepared by a microwave-assisted precipitation process, and then the vanadium nitride was prepared by reduction and nitridation precursor at 1150 °C. The results show that in the microwave-assisted method, the particle size and structure of the precursor can be adjusted, so that the contact area of the precursor with N2 during the nitridation process becomes larger, the N2 diffusion path becomes shorter, and the formation of vanadium nitride is enhanced. The prepared product has a nitrogen content of 17.67 wt% and is composed of uniform spherical particles. The content of other chemical components and density can achieve the standard requirements specified in VN16. Meanwhile, the thermodynamic analysis showed that the NH3 generated by the thermal decomposition of the precursor can be used directly as a reducing gas to reduce V2O5, and reduced the emission of polluting gases. It is a feasible method to prepare vanadium nitride by reduction and nitridation. This journal is © The Royal Society of Chemistry.Entities:
Year: 2022 PMID: 35497004 PMCID: PMC9052464 DOI: 10.1039/d2ra00584k
Source DB: PubMed Journal: RSC Adv ISSN: 2046-2069 Impact factor: 4.036
Main chemical composition of the solution (g L−1)
| Element | V | Al | Fe | Na | K | P |
| Concentration | 25.73 | 5.78 | 0.06 | 0.42 | 0.34 | 0.10 |
Fig. 1Process flow sheet for preparation of vanadium nitride.
Thermodynamics analysis data of calcination deamination process
| Number | Reaction | Δ |
|
|---|---|---|---|
| 1 | (NH4)2V6O16·1.5H2O(s) = 3V2O5(s) + 2NH3(g) + 2.5H2O(g) | No (NH4)2V6O16·1.5H2O data | — |
| 2 | 9/10V2O5(s) + NH3(g) = 3/5V3O5(s) + 1/2N2(g) + 3/2H2O(g) | No V3O5 data | — |
| 3 | 9/2V2O5(s) + NH3(g) = 3V3O7(s) + 1/2N2(g) + 3/2H2O(g) | No V3O7 data | — |
| 4 | 3V2O5(s) + NH3(g) = 3/2V4O9(s) + 1/2N2(g) + 3H2O(g) | No V4O9 data | — |
| 5 | 9/4V2O5(s) + NH3(g) = 3/4V6O13(s) + 1/2N2(g) + 3/2H2O(g) | No V6O13 data | — |
| 6 | 3V3O7(s) + NH3(g) = 3/2V6O13(s) + 1/2N2(g) + 3/2H2O(g) | No V6O13 and V3O7 data | — |
| 7 | 3/2V3O7(s) + NH3(g) = 9/4V2O4(s) + 1/2N2(g) + 3/2H2O(g) | No V3O7 data | — |
| 8 | 2/3V6O13(s) + NH3(g) = 2V2O4(s) + 1/2N2(g) + 2/3H2O(g) | No V6O13 data | — |
| 9 | 3/2V2O5(s) + NH3(g) = 3/2V2O4(s) + 1/2N2(g) + 3/2H2O(g) | Δ | 631 |
| 10 | 3/4V2O5(s) + NH3(g) = 3/4V2O3(s) + 1/2N2(g) + 3/2H2O(g) | Δ | 516 |
| 11 | 1/2V2O5(s) + NH3(g) = VO(s) + 1/2N2(g) + 3/2H2O(g) | Δ | 120 |
| 12 | 3/10V2O5(s) + NH3(g) = 3/5V(s) + 1/2N2(g) + 3/2H2O(g) | Δ | 897 |
| 13 | 3/10V2O5(s) + NH3(g) = 3/5VN(s) + 1/5N2(g) + 3/2H2O(g) | Δ | 76 |
Fig. 2The ΔGθ − T diagram of the calcination deamination process.
Fig. 3Effect of precursor preparation conditions on N content of vanadium nitride: (a) microwave power; (b) drying time; (c) vanadium precipitation time; (d) stirring speed.
Fig. 4Effect of reduction nitride conditions on the N content of vanadium nitride: (a) reaction temperature; (b) the physical phases of the products at each reaction temperature condition; (c) N2 flow rate; (d) the physical phases of the products at different N2 flow rate.
Fig. 5XRD patterns of the precursor: (1) the product precipitated directly from vanadium solution; (2) the precursor obtained by vanadium precipitation with adding C; (3) the precursor obtained by microwave-assisted.
Fig. 6SEM-EDS: (a) he precursor obtained by microwave-assisted; (b) the partially enlarged view of the edge of the precursor obtained by microwave-assisted; (c) the precursor obtained by vanadium precipitation with adding C; (d) the partially enlarged view of the edge of the precursor obtained by vanadium precipitation with adding C.
Fig. 7The particle size distribution of the precursor (A): precursor particle size distribution diagram. (B) accumulative distribution of precursor grain size.
Fig. 8(a) TG-DTG curves of precursor and V2O5 from 20 °C to 1400 °C under N2 atmosphere; (b) FTIR analysis of precursor, V2O5 and vanadium nitride.
Comparison of reaction process of preparation of vanadium nitride from different vanadium sources
| Precursor | V2O5 | |
|---|---|---|
| I | Room temperature – 304 °C; the evaporation of physical adsorption water and crystal water | Room temperature – 710 °C; the pre-reduction of V2O5 |
| II | 304–536 °C; the thermal decomposition of the precursor and the initial reduction of NH3 to V2O5 | 710–1188 °C; low-price vanadium oxide is carbonized to form vanadium carbide |
| III | 536–894 °C; the carbon thermal reduction of vanadium oxide to generate V2O3 | 1188–1281 °C; the formation of VN from VC |
| IV | 894–1145 °C; V2O3 through carbonization and nitriding reaction generated VN | No response |
Fig. 9Mechanism of preparation of vanadium nitride.
Fig. 10SEM-EDS (A): vanadium nitride prepared by microwave-assisted in the precursor preparation; (B): vanadium nitride prepared without microwave in the precursor preparation.
Chemical composition of vanadium nitride (wt%)
| V | N | C | P | S |
|---|---|---|---|---|
| 79.32 | 17.67 | 2.11 | 0.058 | 0.10 |