Performance and mechanism of conductive magnetite particle-enhanced excess sludge anaerobic digestion for biogas recovery.

The aim of this study was to evaluate the effect of magnetite particles on the anaerobic digestion of excess sludge. The results showed that methane production increased with the increase in magnetite dosage in the range of 0-5 g L-1, and the cumulative methane production increased by 50.1% at a magnetite dosage of 5 g L-1 compared with the blank reactor after 20 days. Simultaneously, numerous volatile fatty acids (VFAs) were produced at high magnetite dosages, providing the required substrates for methanogenesis. The concentration of magnetite addition was positively correlated with methane production, which proved that magnetite was beneficial for the promotion of the conversion of VFAs to methane. Moreover, the degradation efficiencies of proteins and carbohydrates reached 64% and 52.6% at the magnetite dosage of 5 g L-1, respectively, and corresponding activities of protease and coenzyme F420 were 9.03 IU L-1 and 1.652 μmol L-1. In addition, the Methanosaeta and Methanoregula genus were enriched by magnetite, which often participate in direct interspecies electron transfer as electron acceptors. This journal is © The Royal Society of Chemistry.

Introduction

Excess sludge generated from biological waste water treatment processes has increased continuously in recent decades due to population growth and the construction of new wastewater treatment plants in China.[1] Excess sludge usually contains a large quantity of organic compounds, such as proteins, carbohydrates, cellulose and other organic materials.[2] Among these, cellulose is the main pollutant of influent suspended solids and accounts for 14–44% of raw excess sludge, where toilet paper is flushed into the sewer system.[3]

Anaerobic digestion (AD) is the most widely used technology for the successful treatment of excess sludge because it allows for biogas recovery. However, multiple metabolic processes are involved in AD, such as hydrolysis and acidogenesis of complex organic compounds, acetogenesis, and methanogenesis.[4,5] Among them, the degradation of volatile fatty acids (VFAs) is very important for biogas recovery. As we know, during the AD process, propionic acid degradation is accomplished by syntrophic propionic oxidation (CH3CH2COO− + 3H2O → CH3COO− + HCO3− + H+ + 3H2(g), ΔG′0 = +76.1 kJ mol−1).[6] Therefore, propionic acid tends to accumulate in the AD system due to its unfavorable thermodynamic properties resulting in acidification. How to enhance the degradation of volatile acids has become the key to avoid acidification and maintain the stability of the system.

Recently, magnetite particles, as conductive materials, have been applied to the waste treatment process. Ma et al.[7] also found that magnetite could improve the degradation efficiency of an aquatic plant, curly-leaf pondweed. Moreover, the effects of magnetite on the anaerobic co-digestion of pig manure and wheat straw proved that magnetite could enhance methane production and cellulase activity.[8] The dynamics of VFAs demonstrated that magnetite supplementation enhanced the VFA consumption.[9] Magnetite has been proven to improve methanogenesis through the direct interspecies electron transfer function.[10] Although magnetite particles were considered to enhance the fermentation process in a variety of environments, the effects of magnetite particles on biogas production and VFA degradation in cellulose sludge fermentation still need to be further studied.

Based on the above-mentioned considerations, the main objective of this study was to assess the effects of magnetite on the AD of excess sludge for biogas recovery. In order to provide a full perspective of the mechanism of magnetite affecting anaerobic performance, special attention was given to the performances of cumulative methane production, the changes in the VFA concentration and component, and the reduction of organic matters. Beside these, key enzyme activities and shifts in the archaea community structure with different magnetite dosages were also investigated.

Material and methods

Experimental materials

The excess sludge used in this study was obtained from Jiangning Science Park Sewage Treatment Plant (Nanjing, China). After sampling, the excess sludge was mixed and homogenized with a toilet paper obtaining a total concentration of cellulose around 30%, and then, thermal hydrolysis pretreated at 120 °C for 20 min. The inoculated sludge used in this study was taken from an anaerobic reactor in our laboratory. The characteristics of excess sludge, thermal hydrolysis pretreated sludge and inoculated sludge are presented in Table 1.

The characteristics of excess sludge, pretreated sludge and inoculated sludge

Item	Unit	Excess sludge	Pretreated sludge	Inoculated sludge
Total solids (TS)	mg L−1	21 500 ± 250	19 810 ± 210	12.5 ± 0.1
Volatile solids (VS)	mg L−1	13 100 ± 150	11 040 ± 180	5.7 ± 0.2
Soluble chemical oxygen demand (COD)	mg L−1	699 ± 50	3621 ± 450	—
Total proteins	mg L−1	6390 ± 120	—	—
Total carbohydrates	mg L−1	1580 ± 80	—	—
pH	—	6.5–7.2	—	7.5 ± 0.1

Batch experiments setup

Batch experiments were performed in five 500 mL reactors with working volume of 450 mL. At the beginning of the experiment, a substrate/inoculum ratio of 0.5 gVS/gVS was inoculated into each reactor. To observe the differences in the methane production caused by magnetite, 0.5, 1, 2 and 5 g L−1 of magnetite particles (Fe3O4, diameter of 0.15 mm, purity >98%) were added into the reactors, respectively, and 0 g L−1 of magnetite was used as a blank test. All reactors were capped with rubber stoppers, and flushed with nitrogen gas to remove oxygen before AD. Biochemical methane potential tests were carried out in duplicate at 35 ± 1 °C and 50 rpm for 20 days. The biogas was collected in graduated test tubes, and its volume was measured based on the water displacement.

The pH value in every reactor was measured and adjusted to near neutral pH (7.0–7.5) once a day using 1 M NaOH and 1 M HCl. A 1.5 mL sample of the mixture was taken from each reactor with a syringe every other day, and then centrifuged at 10 000 rpm for 5 min. The supernatant was diluted with deionized water for further measurements.

Analytical methods

TS, VS and COD were measured according to Standards Methods.[11] The pH value was tested by a pH meter (WTWOxi3210, Germany). Carbohydrates were determined using the anthrone sulfuric method with glucose as the standard,[12] and proteins were quantified using a modified Lowry method with bovine serum albumin (BSA) as the standard.[13] The protease activity was measured using the Forinol method.[14] The coenzyme F420 was analyzed by a UV-visible spectrophotometer at 420 nm.[15] The enzyme involved in sludge was extracted according to the reported method.[16] The VFA concentrations including acetic, propionic, iso-butyric, butyric, iso-valeric and valeric acids were measured by gas chromatography (Agilent 6890 N).[17] The composition of biogas was determined using gas chromatography (GC-2014, Shimadzu), and the operational parameters and procedures were in accordance with the literature.[18]

The inoculum and sludge samples on the 20th day were collected to analyze the archaea community via a high-throughput 16S rRNA pyrosequencing, and the detailed DNA extraction, PCR and sequencing methods were mainly based on the literature.[19]

Kinetic analysis of biogas production

The cumulative biogas yield of the anaerobic system was fitted by using the modified Gompertz model (eqn (1)) according the literature.[20]The detailed parameters are as follows:[21]P(t) is the cumulative biogas yield (mL gVS−1) at time t; Pm is the biogas yield potential (mL gVS−1); Rm is the maximum biogas yield rate (mL gVS−1 d−1); λ is the lag phase (d); t is the digestion time (d); and e is a constant (2.71828).

Results and discussions

Methane production

Methane production as the main target production was investigated. Fig. 1a illustrates the changes in the cumulative methane production at different magnetite dosages over time. It is found that the cumulative methane production increased with the increase in time at any magnetite dosage. For example, the cumulative methane production increased from 0 mL to 1408.98 mL at the dosage of 5 g L−1 in 20 days. Moreover, the magnetite dosage also played a positive role in the methane production, and the cumulative methane production enhanced with the increase in the magnetite dosage during the AD process. After 20 days, the cumulative methane productions reached 938.32 mL, 1123.96 mL, 1244.92 mL, 1377.5 mL and 1408.98 mL at magnetite dosages of 0, 0.5, 1, 2 and 5 g L−1, respectively. Compared with the blank reactor, the methane production increased by 19.8–50.1% with the magnetite dosages of 0.5–5 g L−1. As shown in Fig. 1b, the change trends of daily methane production in all reactors were similar, that is, a large amount of methane was produced in the early stage, and then, gradually decreased.

Fig. 1

Effect of magnetite particles dosage on the (a) cumulative methane production and (b) daily methane production.

The cumulative biogas yields fitted by a modified Gompertz model are shown in Fig. 1S,† and the kinetic parameters are listed in Table 2. The coefficient of determination (R2) values of the fitted curves was in range of 0.9891 to 0.9939, indicating that the cumulative methane production kinetic was consistent with the modified Gompertz model. The present result was in accordance with previous findings. An increase in the methane production was observed when magnetite was applied for AD of azo dye waste water.[22] The research by Zhao et al.[23] also reported that the methane production increased by 29.9% with 10 g L−1 Fe3O4 compared with the blank reactor in AD of waste activated sludge. Moreover, similar phenomena were found that the methane production increased to 84 274.7 mL kgVS−1 with 0.5% of Fe3O4 nanoparticle dosage.[24]

Effects of magnetite particles supplementation on biogas production kinetics

Parameters	Group
	Blank	0.5 g L−1	1.0 g L−1	2.0 g L−1	5.0 g L−1
P m (mL gVS−1)	69.24	85.36	93.91	104.45	106.03
R m (mL gVS−1 d−1)	9.25	9.55	10.83	10.48	11.74
R 2	0.9927	0.9939	0.9931	0.9891	0.9915

The main speculation of promoting methane production by magnetite addition was focused on the dissimilatory iron reduction of magnetite. Due to dissimilatory iron reduction, magnetite can act as an electron acceptor for the hydrolysis of organic matter to accelerate sludge hydrolysis and acidogenesis rate.[25] This analysis confirmed the results, and the more organic substrates were provided for methanogens under the higher magnetite dosage (Fig. 2). Moreover, a comparative study of magnetite dosages of 2 g L−1 and 5 g L−1 showed that under the condition that the magnetite dosage increased by 2.5-times, the methane production increased by only 2.3% (Fig. 1a). This phenomenon was consistent with the dominant role of the dissimilatory iron reduction. In the AD process, the Fe(iii) reduction obtains more energy than the methanogenesis reaction from the thermodynamic point of view, which leads to the dissimilatory iron reduction is prior to the methanogenesis process.[26] The high dosage of magnetite might compete with methanogens for electrons, thereby inhibiting methanogenesis. Thus, it might have an opposite effect on the methanogenesis due to excess iron introduced in the reactor with the addition of magnetite. This speculation is similar to the findings of Suanon et al.,[24] compared with 0.5% dosage of magnetite, 1% dosage inhibited the methane production in the sludge AD. From the above-mentioned analysis, the reaction of dissimilatory iron reduction played an important role in the process of sludge AD.

Fig. 2

Effect of magnetite particles dosage on the variation of (a) VFAs and (b) iron ions.

Electron transfer was also believed to contribute to methane production, caused by magnetite addition. Magnetite, as an iron oxide with high conductivity, could function as an electron transfer tunnel to achieve interspecies electron transfer between bacteria and methanogens.[27] Similar phenomena were found, where metallic oxide played a major role of electron carriers in DIET by transferring the electrons to methanogens in the AD process.[28]

Effect of magnetite particles on VFA variation

As the main intermediate products in the acidogenesis step of AD, VFAs are produced from organic matter degradation. The conversion of acetate into methane is responsible for 70% of the methane production in the AD process.[29] The variation of the total VFA concentration is presented in Fig. 2a. The result showed that the VFA concentration increased in the initial stage and then decreased. For example, the VFA concentration at a magnetite dosage of 5 g L−1 increased to 4739.7 mgCOD L−1 in the first 7 days, and then eventually reduced to 872.91 mgCOD L−1. This phenomenon could be explained as follows: numerous organic matters were converted into VFAs at the initial stage owing to thermal pretreatment. Moreover, it was clear to see that the conversion of organic matters to VFAs was enhanced with the increase in the magnetite dosage. The VFA production reached the maximum value on the 7th day in all reactors, and the order of their concentrations were as follows: 5 g L−1 (4739.7 mgCOD L−1) > 2 g L−1 (4099.7 mgCOD L−1) > 1 g L−1 (3079.8 mgCOD L−1) > 0.5 g L−1 (2627.8 mgCOD L−1) > the blank reactor (2496.4 mgCOD L−1). The reason might be that complex organic matters were decomposed though dissimilatory iron reduction, and the acidification efficiency of excess sludge was improved by magnetite.

As shown in Fig. 2a, acetic and propionic acids were the main components of VFAs. It was observed that on the 7th day, in the reactor of 5 g L−1 magnetite, the acetic and propionic acid concentrations were 1297.77 mgCOD L−1 and 2354.72 mgCOD L−1, and the corresponding ratios were 29.4% and 53.3%, respectively. The change in the acetic acid concentration confirmed the fact that a large number of substrates were provided for methanogens due to the thermal pretreatment and magnetite addition. It is worth noting that the propionic acid concentration decreased after the 7th day, and the higher magnetite dosage brought out the better degradation efficiency of propionic acid. The result indicated that the magnetite addition influenced the degradation of propionic acid.

The possible reason of how magnetite particles affect the hydrolysis and acidogenesis process was proposed to be via the dissimilatory iron reduction. As an iron oxide, magnetite could enrich the Fe(iii)-reducing microorganisms that were able to participate in the decomposition of complex organic substrates via the dissimilatory iron reduction.[30] As a product, Fe2+ was detected to reveal the dissimilatory iron reduction. It can be seen from Fig. 2b that the Fe2+ concentration increased with an increase in the magnetite dosage. After 20 days, the concentrations of Fe2+ were 8.2 mg L−1, 15.5 mg L−1, 34.5 mg L−1, 58.7 mg L−1 and 71.4 mg L−1, respectively. The reduction of magnetite particles to Fe2+ showed that numerous electrons produced by the dissimilatory iron reduction might accelerate the hydrolysis of organic compounds. Different from the above, the main reason for propionic acid degradation was that magnetite strengthened the direct interspecies electron transfer because of the good conductive conductivity,[31] and the Gibbs free energy of DIET (DIET: CH3CH2COO− + 0.75H2O → CH3COO− + 0.25HCO3− + 0.25H+ + 0.75CH4(g), ΔG′0 = −26.4 kJ mol−1 (37 °C, pH 7)) induced by the magnetite addition was more negative than that of the syntrophic propionic oxidation.[32]

Effect of magnetite particles on sludge reduction

As the main components of sludge, proteins and carbohydrates were degraded into simple sugars, amino acids and organic acids in the hydrolysis and acidogenesis process.[33] Thus, the effect of the magnetite dosage on the sludge reduction was characterized by the change in the total protein and carbohydrate concentration. As shown in Fig. 3a, the total protein concentration continued to decrease during the AD process. After 20 days, the protein concentrations were reduced to 3166.9 mg L−1, 2780.2 mg L−1, 2499.4 mg L−1, 2360.3 mg L−1 and 2297.3 mg L−1 at magnetite dosages of 0, 0.5, 1, 2 and 5 g L−1, respectively. The corresponding reduction rates of total proteins were 50.5%, 56.5%, 60.9%, 63.1% and 64%, respectively. Similarly, the change in the total carbohydrates was similar to that of proteins (Fig. 3b), and the concentration of total carbohydrates also decreased continuously. The carbohydrate concentrations were 920 mg L−1, 770.6 mg L−1, 735.5 mg L−1, 693.1 mg L−1 and 679.8 mg L−1 at magnetite dosages of 0, 0.5, 1, 2 and 5 g L−1 after 20 days, respectively. The corresponding reduction rates were 29.9%, 43.5%, 45.4%, 49.1% and 52.6%, respectively.

Fig. 3

Effect of magnetite particles dosage on (a) total proteins and (b) total carbohydrates concentrations.

The decrease in total proteins and carbohydrates with time should be explained as follows: at the beginning, a great number of soluble proteins and carbohydrates were released from sludge due to the thermal hydrolysis pretreatment, which were simultaneously degraded by anaerobic microorganisms for VFA production, leading to the quick reduction of protein and carbohydrate concentration in the first 13 days; in the following AD process, the soluble proteins and carbohydrates were mainly obtained from the biological hydrolysis, and its hydrolysis was equivalent to the acidification rate, resulting in the proteins and carbohydrates remained relatively stable. In addition, the inverse proportional relationship between protein concentration and dosage demonstrated that the sludge hydrolysis was accelerated effectively by the magnetite addition. Similarly, the research by Zhang et al.[34] indicated that the reduction rates of proteins and carbohydrates reached 64.9% and 71.4% at a magnetite dosage of 10 g L−1 in the two-phase AD of waste activated sludge.

Key enzyme activity

To provide a deep insight into the effect of magnetite on the activities of hydrolytic bacteria and methanogens in this study, the concentrations of protease and coenzyme F420 were investigated during the whole AD process. Fig. 4a shows that the change in the protease activity was closely related to the magnetite dosage and the AD time. It was easy to see that the protease activity increased with the extension of time. Taking a dosage of 5 g L−1 as an example, the protease activity increased to 9.03 IU L−1 from 4.8 IU L−1 during the AD process. In addition, it is obvious that the greater the magnetite dosage, the higher the protease activity in AD of excess sludge. It might be that numerous readily degradable proteins were brought into the AD system with thermal pretreatment in initial time, which provided sufficient low molecular weight proteins for hydrolytic bacteria.

Fig. 4

Effect of magnetite particles on (a) protease activity and (b) coenzyme F420 activity.

As a specific enzyme of methanogens, coenzyme F420 is activated in the electron transfer of methane formation, and has been widely used as an index to reflect the activity of methanogens.[35] The coenzyme F420 concentrations increased in initial time and then decreased. Taking the magnetite dosage of 2 g L−1 as an example, the coenzyme F420 concentration increased to 1.637 μmol L−1 from 0.982 μmol L−1 in the first 5 days, and then decreased to 0.663 μmol L−1 on the 20th days. Basically, the coenzyme F420 concentration was enhanced with the increase in the magnetite dosage. In the first 5 days, the F420 concentrations were up to 1.081 μmol L−1, 1.201 μmol L−1, 1.492 μmol L−1, 1.637 μmol L−1 and 1.652 μmol L−1 at magnetite dosages of 0–5 g L−1, respectively. The activity of coenzyme F420 at a magnetite dosage of 2.0 g L−1 was 1.35-times that of 0.5 g L−1 on the 5th day. It is well known that complicated organic matters cannot be directly utilized by methanogenesis until they are converted to CO2 or acetate. The addition of magnetite particles into the AD reactor enhanced the hydrolysis and acidogenesis process that produced acetate or CO2/H2 for methanogenesis.

Archaea community structure

The archaea community structure of sludge samples taken from all reactors was investigated. The relative abundance of microbial genus showed that Methanosaeta, Methanoregula and Methanolinea were the dominant genus, whose percentages accounted for 71.84% (blank), 77.2% (0.5 g L−1), 77.7% (1.0 g L−1), 77.39% (2.0 g L−1) and 79.43% (5.0 g L−1), respectively (Fig. 5). Of which, the relative abundance of Methanosaeta and Methanoregula genus was enhanced with the increase in the magnetite dosage. When the magnetite dosage increased from 0 to 5 g L−1, the percentages of Methanosaeta were 13.29%, 27.13%, 34.02%, 35.27% and 36.12%, respectively, and the corresponding percentages of Methanoregula were 24.11%, 26.76%, 29.64%, 32.81% and 35.78%. This result indicated that magnetite was beneficial for the enrichment of Methanosaeta and Methanoregula. Methanosaeta was able to dominate the acetoclastic methanogenesis for methane production.[36] Abundance of methanogens, acting as an electron acceptor, was enhanced by the metal oxide, and methanogens established biological interspecies electrical connection for the syntrophic metabolism.[37,38] Even more, Methanosaeta participated in the direct interspecies electron transfer as the electron acceptor, and could reduce CO2 to methane.[39] This analysis indicated that the magnetite addition increased the abundance of microbial genus participating in the direct interspecies electron transfer. Methanolinea is a hydrogenotrophic methanogen that utilizes H2 as an electron source for reducing CO2 into methane.[40] Therefore, it can be deduced that the abundance of Methanolinea decreased gradually in the next reaction mainly using acetic acid as the substrate. Methanolinea could perform the direct interspecies electron transfer when it was attached to a conductive support.[41] Some species in the Methanoregula genus could utilize formate and hydrogen for methane production in propionate-degrading enrichment culture, which might be related to the degradation of propionic acid.[42]

Fig. 5

Effect of magnetite particles on archaea community structure.

Conclusions

The valuable effect of magnetite addition on the anaerobic performance of excess sludge with thermal hydrolysis was investigated. The suitable magnetite addition could improve the methane production significantly by the dissimilatory iron reduction and conductive property. The degradation efficiencies of proteins and carbohydrates were positively correlated with the magnetite dosages. Simultaneously, a large number of VFAs were produced for methanogenesis at a high magnetite dosage, and propionic acid degradation was strengthened by the magnetite addition. In addition, the activities of protease and coenzyme F420 were promoted by a suitable magnetite dosage, explaining the enhanced hydrolysis and the methanogenesis process. It was also found that the magnetite addition was beneficial for the enrichment of Methanosaeta and Methanoregula involved in the electron transfer.

Author contributions

Xiaorong Kang: conceptualization, data curation, formal analysis, funding acquisition, writing – original draft. Yali Liu: investigation, methodology.

Conflicts of interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.