| Literature DB >> 35479450 |
Marwa Souissi1,2, Ramzi Khiari1,3, Mounir Zaag4, Nizar Meksi1,2, Hatem Dhaouadi1.
Abstract
Thanks to their excellent properties, bicomponent filaments, in particular, polyethylene terephthalate (PET)/polytrimethylene terephthalate (PTT) are more and more used in stretchable clothing. Despite the researchers' efforts, the dyeing of these filaments still presents several problems which should be resolved. Manufacturers must choose between dyeing polyester under pressure at high temperatures (close to 130 °C) to have less toxic and cheaper textile effluents and/or dyeing at low temperatures (not exceeding 100 °C) which needs the use of toxic carriers. This paper presents a new opportunity and the feasibility of dyeing bicomponent polyester filaments using an economic and clean process at a temperature equal to 100 °C and by replacing toxic carriers by ecological ones. Three kinds of ecological carriers, namely o-Vanillin, p-Vanillin and Coumarin, are used to improve the dyeing performance of bicomponent filaments with three disperse dyes having different molecular weights. They were compared to three conventional ones largely used in industry. The effect of each carrier on dyeing performance (dye bath exhaustion, color strength and CIELab coordinates) was then investigated. The obtained results prove that ecofriendly carriers constitute a good solution to replace the toxic ones and allow to obtain the same, or even better dyeing performance and fastness properties. This journal is © The Royal Society of Chemistry.Entities:
Year: 2021 PMID: 35479450 PMCID: PMC9037159 DOI: 10.1039/d1ra04771j
Source DB: PubMed Journal: RSC Adv ISSN: 2046-2069 Impact factor: 4.036
Fig. 1Melt spinning process of bicomponent filaments (60% PET/40% PTT).
Chemical structures of ecological and toxic carriers
| Ecological carriers | Toxic carriers |
|---|---|
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| 1,2-Dichlorobenzene |
| Generic name: 2-hydroxy-3-methoxybenzaldehyde | Generic name: 1,2-dichlorobenzene |
| Chemical formula: C8H8O3 | Chemical formula: C6H4Cl2 |
| Molecular weight: 152.15 g mol−1 | Molecular weight: 145.97 kcal mol−1 |
| Minimum steric energy: 8.7307 kcal mol−1 | Minimum steric energy: 2.4812 kcal mol−1 |
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| Generic name: 2-hydroxy-3-methoxybenzaldehyde | Generic name: biphenyl-2-ol |
| Chemical formula: C8H8O3 | Chemical formula: C12H10O |
| Molecular weight: 152.15 g mol−1 | Molecular weight: 170.21 g mol−1 |
| Minimum steric energy: 5.4807 kcal mol−1 | Minimum steric energy: 9.8711 kcal mol−1 |
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| Coumarin | Phtalimide |
| Generic name: 2 | Generic name: isoindoline-1-3-dione |
| Chemical formula: C20H13NO4 | Chemical formula: C8H5NO2 |
| Molecular weight: 146.14 kcal mol−1 | Molecular weight: 147.03 g mol−1 |
| Minimum steric energy: 9.5426 kcal mol−1 | Minimum steric energy: 9.8508 kcal mol−1 |
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Fig. 2Images of bicomponent filaments by scanning electron microscopy analysis: (a) longitudinal and (b) cross sectional views.
Fig. 3DSC analysis of studied filaments.
Fig. 4Effect of toxic carriers on dyeing performance: (a) dyebath exhaustion (%) and (b) (K/S) of dyed fabrics.
Fig. 5Effect of ecological carriers on dyeing performance: (a) dye bath exhaustion (%) and (b) (K/S) of dyed fabrics.
Fig. 6Molecular structures and polar groups of studied carriers and disperse dyes.
Fig. 7Chemical structures of PET and PTT polyesters.
Color fastnesses of bicomponent (PET/PTT) filaments dyed using studied carriers
| Dyes | With/without carriers | Wash fastness (ISO 105-C06) | Crock fastness (ISO 105-X12) | Light fastness (ISO 105-B02) | |||
|---|---|---|---|---|---|---|---|
| Staining | Color change | Dry | Wet | ||||
| CI Disperse Red 60 | Without carrier | — | 3–4 | 4 | 4 | 3–4 | 6–7 |
| With ecological carriers |
| 4 | 3–4 | 4 | 3–4 | 6–7 | |
|
| 4 | 4 | 4 | 3–4 | 7 | ||
| Coumarin | 4 | 4 | 4 | 3–4 | 6–7 | ||
| With toxic carriers | 1,2-Dichlorobenzene | 3–4 | 3 | 3–4 | 3 | 5 | |
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| 3–4 | 3–4 | 3–4 | 3–4 | 6 | ||
| Phtalimide | 3–4 | 4 | 4 | 4 | 6 | ||
| CI Disperse Yellow 211 | Without carrier | — | 4 | 4 | 4–5 | 4–5 | 7 |
| With ecological carriers |
| 4 | 3–4 | 4 | 4 | 7 | |
|
| 4 | 4–5 | 4–5 | 4–5 | 7 | ||
| Coumarin | 4 | 3–4 | 4 | 3–4 | 7 | ||
| With toxic carriers | 1,2-Dichlorobenzene | 3–4 | 3 | 3–4 | 3 | 6 | |
|
| 3–4 | 3–4 | 3–4 | 3–4 | 6 | ||
| Phtalimide | 4 | 4 | 4–5 | 4–5 | 7 | ||
| CI Disperse Red 167.1 | Without carrier | — | 5 | 4–5 | 5 | 4–5 | 7–8 |
| With ecological carriers |
| 4 | 4 | 4 | 4 | 7–8 | |
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| 4–5 | 4 | 4–5 | 4–5 | 7–8 | ||
| Coumarin | 4 | 4 | 4 | 4 | 7–8 | ||
| With toxic carriers | 1,2-Dichlorobenzene | 3–4 | 3–4 | 3–4 | 3–4 | 6 | |
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| 3–4 | 3–4 | 3–4 | 3–4 | 6 | ||
| Phtalimide | 4 | 4–5 | 4 | 4 | 7 | ||
(K/S) and CIELAB coordinates (in D65/10°) valuesa of fabrics dyed with CI Disperse Red 60
| With/without carriers | Carriers | Conc. (mol L−1) |
| Color coordinates | Color differences | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
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| Δ | Δ | Δ | Δ | Δ | Δ | ||||
| Without carrier (dyeing temp. = 130 °C) | — | — | 17.98 | 35.96 | 58.57 | 4.41 | 58.32 | 4.31 | — | — | — | — | — | — |
| With ecological carriers (dyeing temp. = 100 °C) |
| 0.04 | 16.62 | 36.82 | 57.60 | 4.5 | 57.78 | 4.47 | 0.86 | −0.97 | 0.07 | −0.95 | 1.23 |
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| 0.08 | 18.70 | 34.39 | 58.67 | 5.32 | 58.91 | 5.18 | −1.57 | 0.1 | 0.89 | 0.18 | 2.39 | 1.19 | ||
| 0.12 | 19.26 | 34.07 | 59.12 | 5.13 | 59.34 | 4.96 | −1.89 | 0.55 | 0.7 | 0.61 | 2.75 | 1.22 | ||
| 0.16 | 19.42 | 33.96 | 59.68 | 5.74 | 59.96 | 5.49 | −2.00 | 1.11 | 1.31 | 1.23 | 3.07 | 1.63 | ||
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| 0.04 | 20.48 | 33.96 | 58.63 | 4.24 | 58.78 | 4.14 | −2.00 | 0.06 | −0.19 | 0.05 | 2.83 | 1.12 | |
| 0.08 | 18.93 | 34.26 | 58.91 | 3.79 | 59.03 | 3.68 | −1.70 | 0.34 | −0.64 | 0.30 | 2.49 | 1.12 | ||
| 0.12 | 17.47 | 36.08 | 58.97 | 3.55 | 59.08 | 3.45 | 0.12 | 0.40 | −0.88 | 0.35 | 0.92 |
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| 0.16 | 17.78 | 35.83 | 58.62 | 3.52 | 58.73 | 3.44 | −0.13 | 0.05 | −0.91 | 0.00 | 0.93 |
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| Coumarin | 0.04 | 20.65 | 35.17 | 58.44 | 4.98 | 58.65 | 4.87 | −0.79 | −0.13 | 0.55 | −0.08 | 1.25 |
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| 0.08 | 19.00 | 34.9 | 58.329 | 4.42 | 58.50 | 4.33 | −1.06 | −0.241 | −0.01 | −0.23 | 1.50 |
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| 0.12 | 18.85 | 35.23 | 59.08 | 4.49 | 59.25 | 4.35 | −0.73 | 0.51 | 0.06 | 0.52 | 1.03 |
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| 0.16 | 12.20 | 36.8 | 58.36 | 3.12 | 58.44 | 3.06 | 0.84 | −0.21 | −1.31 | −0.29 | 1.76 | 1.29 | ||
| With toxic carriers (dyeing temp. = 100 °C) | 1,2-Dichlorobenzene | 0.04 | 16.17 | 37.22 | 58.21 | 3.76 | 58.33 | 3.70 | 1.26 | −0.36 | −0.67 | −0.40 | 1.90 |
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| 0.08 | 15.86 | 39.98 | 59.44 | 3.95 | 59.57 | 3.80 | 4.02 | 0.87 | −0.48 | 0.84 | 5.71 | 2.34 | ||
| 0.12 | 15.14 | 40.29 | 57.79 | 3.74 | 57.91 | 3.70 | 4.33 | −0.78 | −0.69 | −0.82 | 6.16 | 2.49 | ||
| 0.16 | 12.87 | 41.8 | 58.04 | 4.03 | 58.18 | 3.97 | 5.84 | −0.53 | −0.4 | −0.55 | 8.27 | 3.26 | ||
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| 0.04 | 16.82 | 36.94 | 59.72 | 2.63 | 59.78 | 2.52 | 0.98 | 1.15 | −1.8 | 1.05 | 2.32 | 1.83 | |
| 0.08 | 17.65 | 35.94 | 59.96 | 3.47 | 60.06 | 3.31 | −0.02 | 1.39 | −0.96 | 1.33 | 1.04 |
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| 0.12 | 16.76 | 36.92 | 59.3 | 3.23 | 59.39 | 3.12 | 0.96 | 0.73 | −1.2 | 0.66 | 1.84 | 1.28 | ||
| 0.16 | 16.93 | 37.05 | 59.06 | 3.33 | 59.15 | 3.23 | 1.09 | 0.49 | −1.1 | 0.42 | 1.91 | 1.21 | ||
| Phtalimide | 0.04 | 17.78 | 35.8 | 58.98 | 4.38 | 59.14 | 4.25 | −0.16 | 0.41 | −0.05 | 0.41 | 0.23 |
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| 0.08 | 17.59 | 36.1 | 58.63 | 4.73 | 58.82 | 4.61 | 0.14 | 0.06 | 0.3 | 0.09 | 0.35 |
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| 0.12 | 17.53 | 36.13 | 58.54 | 4.72 | 58.73 | 4.61 | 0.17 | −0.03 | 0.29 | 0.00 | 0.38 |
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| 0.16 | 16.76 | 36.72 | 56.53 | 4.44 | 56.70 | 4.49 | 1.15 | −2.04 | 0.01 | −2.03 | 1.64 |
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Mean values of three different samples dyed separately.
Mean values of color differences between samples dyed using carriers (at 100 °C) and samples dyed without carriers (at 130 °C).
(K/S) and CIELAB coordinates (in D65/10°) valuesa of fabrics dyed with CI Disperse Yellow 211
| With/without carriers | Carriers | Conc. (mol L−1) |
| Color coordinates | Color differences | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
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| Δ | Δ | Δ | Δ | Δ | Δ | ||||
| Without carrier (dyeing temp. = 130 °C) | — | — | 23.80 | 76.81 | 8.45 | 48.57 | 49.29 | 80.13 | — | — | — | — | — | — |
| With ecological carriers (dyeing temp. = 100 °C) |
| 0.04 | 21.84 | 78.32 | 11.36 | 46.93 | 48.29 | 76.39 | 1.51 | 2.91 | −1.64 | −1.00 | 3.84 | 2.80 |
| 0.08 | 18.70 | 79.32 | 11.38 | 46.96 | 48.32 | 76.38 | 2.51 | 2.93 | −1.61 | −0.97 | 4.78 | 2.91 | ||
| 0.12 | 16.94 | 80.75 | 15.04 | 44.36 | 46.84 | 71.27 | 3.94 | 6.59 | −4.21 | −2.45 | 9.28 | 6.68 | ||
| 0.16 | 16.08 | 80.93 | 16.58 | 43.89 | 46.92 | 69.31 | 4.12 | 8.13 | −4.68 | −2.37 | 10.79 | 8.08 | ||
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| 0.04 | 24.74 | 75.33 | 8.76 | 48.92 | 49.70 | 79.85 | −1.48 | 0.31 | 0.35 | 0.41 | 2.11 | 0.61 | |
| 0.08 | 23.46 | 76.89 | 8.75 | 48.82 | 49.60 | 79.84 | 0.08 | 0.3 | 0.25 | 0.31 |
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| 0.12 | 23.35 | 76.93 | 8.72 | 48.86 | 49.63 | 79.88 | 0.12 | 0.27 | 0.29 | 0.34 |
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| 0.16 | 22.72 | 77.85 | 8.62 | 47.91 | 48.68 | 79.80 | 1.04 | 0.17 | −0.66 | −0.61 | 1.50 |
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| Coumarin | 0.04 | 24.38 | 76.32 | 8.92 | 48.04 | 48.86 | 79.48 | −0.49 | 0.47 | −0.53 | −0.43 |
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| 0.08 | 24.26 | 76.45 | 8.68 | 48.05 | 48.83 | 79.76 | −0.36 | 0.23 | −0.52 | −0.46 |
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| 0.12 | 21.54 | 78.39 | 8.83 | 47.86 | 48.67 | 79.55 | 1.58 | 0.38 | −0.71 | −0.62 | 2.29 |
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| 0.16 | 19.52 | 79.84 | 9.65 | 47.26 | 48.24 | 78.46 | 3.03 | 1.2 | −1.31 | −1.05 | 4.52 | 1.71 | ||
| With toxic carriers (dyeing temp. = 100 °C) | 1,2-Dichlorobenzene | 0.04 | 23.14 | 77.28 | 8.46 | 47.67 | 48.41 | 79.94 | 0.47 | 0.01 | −0.9 | −0.88 |
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| 0.08 | 23.03 | 77.34 | 8.5 | 47.69 | 48.44 | 79.89 | 0.53 | 0.05 | −0.88 | −0.85 |
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| 0.12 | 21.73 | 78.27 | 8.32 | 46.46 | 47.20 | 79.85 | 1.46 | −0.13 | −2.11 | −2.09 | 2.09 |
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| 0.16 | 20.65 | 79.19 | 8.23 | 45.2 | 45.94 | 79.68 | 2.38 | −0.22 | −3.37 | −3.35 | 3.40 | 1.62 | ||
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| 0.04 | 19.07 | 79.98 | 8.26 | 48.6 | 49.30 | 80.35 | 3.17 | −0.19 | 0.03 | 0.01 | 4.49 | 1.19 | |
| 0.08 | 23.80 | 77.87 | 8.38 | 48.62 | 49.34 | 80.22 | 1.06 | −0.07 | 0.05 | 0.05 | 1.50 |
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| 0.12 | 22.72 | 77.84 | 8.32 | 48.9 | 49.60 | 80.34 | 1.03 | −0.13 | 0.33 | 0.31 | 1.47 |
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| 0.16 | 22.41 | 77.99 | 8.31 | 49.59 | 50.28 | 80.49 | 1.18 | −0.14 | 1.02 | 0.99 | 1.69 |
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| Phtalimide | 0.04 | 20.82 | 79.01 | 8.13 | 47.87 | 48.56 | 80.36 | 2.2 | −0.32 | −0.7 | −0.73 | 3.12 |
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| 0.08 | 23.35 | 77.02 | 8.56 | 48.59 | 49.34 | 80.01 | 0.21 | 0.11 | 0.02 | 0.05 |
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| 0.12 | 23.03 | 77.33 | 8.54 | 48.39 | 49.14 | 79.99 | 0.52 | 0.09 | −0.18 | −0.15 |
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| 0.16 | 23.57 | 76.9 | 8.58 | 48.7 | 49.45 | 80.01 | 0.09 | 0.13 | 0.13 | 0.16 |
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Mean values of three different samples dyed separately.
Mean values of color differences between samples dyed using carriers (at 100 °C) and samples dyed without carriers (at 130 °C).
(K/S) and CIELAB coordinates (in D65/10°) valuesa of fabrics dyed with CI Disperse Red 167.1
| With/without carriers | Carriers | Conc. (mol L−1) |
| Color coordinates | Color differences | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
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| Δ | Δ | Δ | Δ | Δ | Δ | ||||
| Without carrier (dyeing temp. = 130 °C) | — | — | 20.10 | 30.09 | 45.80 | 4.26 | 46.00 | 5.31 | — | — | — | — | — | — |
| With ecological carriers (dyeing temp. = 100 °C) |
| 0.04 | 18.71 | 33.64 | 41.99 | 4.51 | 42.23 | 6.13 | 3.55 | −3.81 | 0.25 | 3.62 | 5.17 | 2.72 |
| 0.08 | 17.72 | 34.54 | 43.86 | 4.97 | 44.14 | 6.46 | 4.45 | −1.94 | 0.71 | 1.71 | 6.40 | 2.93 | ||
| 0.12 | 15.51 | 36.56 | 40.65 | 5.5 | 41.02 | 7.71 | 6.47 | −5.15 | 1.24 | 4.83 | 9.41 | 4.69 | ||
| 0.16 | 11.11 | 39.44 | 40.69 | 5.91 | 41.12 | 8.26 | 9.35 | −5.11 | 1.65 | 4.73 | 13.46 | 6.36 | ||
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| 0.04 | 22.61 | 27.31 | 45.02 | 4.46 | 45.24 | 5.66 | −2.78 | −0.78 | 0.2 | 0.61 | 3.97 | 1.74 | |
| 0.08 | 22.51 | 27.12 | 45.16 | 4.83 | 45.42 | 6.10 | −2.97 | −0.64 | 0.57 | 0.43 | 4.26 | 1.91 | ||
| 0.12 | 21.17 | 28.06 | 45.93 | 4.27 | 46.13 | 5.31 | −2.03 | 0.13 | 0.01 | −0.28 | 2.86 | 1.26 | ||
| 0.16 | 21.63 | 27.24 | 45.24 | 4.32 | 45.45 | 5.45 | −2.85 | −0.56 | 0.06 | 0.40 | 4.05 | 1.78 | ||
| Coumarin | 0.04 | 22.82 | 26.92 | 46.05 | 5.3 | 46.35 | 6.57 | −3.17 | 0.25 | 1.04 | −0.50 | 4.58 | 2.10 | |
| 0.08 | 20.40 | 29.86 | 45.8 | 4.23 | 45.99 | 5.28 | −0.23 | 0 | −0.03 | −0.14 | 0.29 |
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| 0.12 | 19.14 | 32.52 | 45.31 | 3.98 | 45.48 | 5.02 | 2.43 | −0.49 | −0.28 | 0.37 | 3.46 | 1.53 | ||
| 0.16 | 19.44 | 32.31 | 45.73 | 4.07 | 45.91 | 5.09 | 2.22 | −0.07 | −0.19 | −0.06 | 3.15 | 1.38 | ||
| With toxic carriers (dyeing temp. = 100 °C) | 1,2-Dichlorobenzene | 0.04 | 17.41 | 34.89 | 44.45 | 4.4 | 44.67 | 5.65 | 4.8 | −1.35 | 0.14 | 1.18 | 6.82 | 3.03 |
| 0.08 | 14.35 | 36.93 | 43.62 | 4.02 | 43.80 | 5.27 | 6.84 | −2.18 | −0.24 | 2.05 | 9.71 | 4.33 | ||
| 0.12 | 12.03 | 38.67 | 42.46 | 4.55 | 42.70 | 6.12 | 8.58 | −3.34 | 0.29 | 3.15 | 12.19 | 5.51 | ||
| 0.16 | 11.83 | 39.35 | 41.9 | 4.61 | 42.15 | 6.28 | 9.26 | −3.9 | 0.35 | 3.70 | 13.16 | 5.98 | ||
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| 0.04 | 20.65 | 29.65 | 44.85 | 4.26 | 45.05 | 5.43 | −0.44 | −0.95 | 0 | 0.80 | 0.81 |
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| 0.08 | 21.92 | 27.03 | 45.4 | 4.58 | 45.63 | 5.76 | −3.06 | −0.4 | 0.32 | 0.22 | 4.35 | 1.92 | ||
| 0.12 | 19.67 | 32.05 | 45.15 | 4.56 | 45.38 | 5.77 | 1.96 | −0.65 | 0.3 | 0.47 | 2.82 | 1.26 | ||
| 0.16 | 18.30 | 33.78 | 42.9 | 3.89 | 43.08 | 5.18 | 3.69 | −2.9 | −0.37 | 2.77 | 5.30 | 2.54 | ||
| Phtalimide | 0.04 | 17.59 | 34.85 | 44.17 | 5.04 | 44.46 | 6.51 | 4.76 | −1.63 | 0.78 | 1.39 | 6.83 | 3.09 | |
| 0.08 | 17.78 | 34.52 | 44.14 | 5.01 | 44.42 | 6.48 | 4.43 | −1.66 | 0.75 | 1.43 | 6.37 | 2.90 | ||
| 0.12 | 17.97 | 34.33 | 44.88 | 4.32 | 45.09 | 5.50 | 4.24 | −0.92 | 0.06 | 0.76 | 6.02 | 2.66 | ||
| 0.16 | 15.00 | 36.05 | 43.01 | 2.98 | 43.11 | 3.96 | 5.96 | −2.79 | −1.28 | 2.74 | 8.54 | 3.95 | ||
Mean values of three different samples dyed separately.
Mean values of color differences between samples dyed using carriers (at 100 °C) and samples dyed without carriers (at 130 °C).