Guoqing Wu1, Dongjiu Zhang1, Wei Xu2, Hongjun Zhang2, Likun Chen3,4, Yongchao Zheng3,4, Yi Xin3,4, Hong Li1, Yan Cui3,4. 1. School of Chemistry and Chemical Engineering, Frontiers Science Center for Transformative Molecules, Shanghai Key Lab of Electrical Insulation and Thermal Aging, Shanghai Jiao Tong University, No. 800 Dongchuan Road, Minhang District, Shanghai 200240, P. R. China. 2. State Key Laboratory of Particle Detection and Electronics, University of Science and Technology of China, Hefei 230026, P. R. China. 3. State Key Laboratory of NBC Protection for Civilian, Beijing 102205, P. R. China. 4. Research Institute of Chemical Defense, Beijing 102205, P. R. China.
Abstract
Chemical warfare agents (CWAs) can be absorbed in polymeric coatings through absorption and permeation, thus presenting a lethal touch and vapor hazards to people. Developing a highly impermeable polymer coating against CWAs, especially against organophosphate CWAs (OPs), is challenging and desirable. Herein, fluorinated epoxy (F-EP) and epoxy (EP) coatings with different cross-link densities were prepared to resist OPs. The effects of the polymer coating structure, including cross-link density, chemical composition and free volume, on the chemical resistance to dimethyl methylphosphonate (DMMP, Soman simulant) were investigated in detail. Meanwhile, the chemical resistance to Soman and VX was examined. The results reveal that the cross-link density is a critical factor in determining the chemical resistance of the coatings. Highly cross-linked EP and F-EP coatings with dense and solid cross-linked networks can fully bar DMMP and OPs permeation during the test time. At low or medium cross-link densities, the EP coating with a lower retention of DMMP exhibited a higher resistance than the F-EP coating due to the lower interaction with DMMP and smaller free-volume holes and lower relative fractional free volume. These results suggest that increasing the cross-link density is a reasonable approach to control the chemical resistance of polymer networks against OPs.
Chemical warfare agents (CWAs) can be absorbed in polymeric coatings through absorption and permeation, thus presenting a lethal touch and vapor hazards to people. Developing a highly impermeable polymer coating against CWAs, especially against organophosphate CWAs (OPs), is challenging and desirable. Herein, fluorinated epoxy (F-EP) and epoxy (EP) coatings with different cross-link densities were prepared to resist OPs. The effects of the polymer coating structure, including cross-link density, chemical composition and free volume, on the chemical resistance to dimethyl methylphosphonate (DMMP, Soman simulant) were investigated in detail. Meanwhile, the chemical resistance to Soman and VX was examined. The results reveal that the cross-link density is a critical factor in determining the chemical resistance of the coatings. Highly cross-linked EP and F-EP coatings with dense and solid cross-linked networks can fully bar DMMP and OPs permeation during the test time. At low or medium cross-link densities, the EP coating with a lower retention of DMMP exhibited a higher resistance than the F-EP coating due to the lower interaction with DMMP and smaller free-volume holes and lower relative fractional free volume. These results suggest that increasing the cross-link density is a reasonable approach to control the chemical resistance of polymer networks against OPs.
Although
the usage of chemical warfare agents (CWAs) is explicitly
prohibited internationally, the occasional use of CWAs in recent terrorist
events provides a reminder that the threat of CWAs still exists.[1−5] CWAs create an immediate threat to creatures upon release, but they
also pose a threat via absorption on and permeation into surfaces
and could not be decontaminated effectively, creating lethal off-gassing
and contact hazards over extended periods of time.[6−10] Polymer coatings in particular, such as those found
on vehicles, equipment and buildings, provide a sufficient sink for
CWAs uptake.[8−11] So, developing a fully impermeable polymer coating for protection
from CWAs is highly desirable.[12−18]The main reason for the permeation of CWAs into polymer coating
can be attributed to the absorption, dissolution and diffusion behaviors
of CWAs.[11,19,20] Firstly, like
other small molecules, CWAs molecules absorb on the surface of the
polymer coating, then gradually permeate into the interior of the
polymer due to the thermal movement of the molecules, weakening the
interaction force between the macromolecules, and then cause a swelling
phenomenon in macroscopic volume expansion.[21−25] In addition, the interaction derived from the physical
properties and chemical structure between the CWAs and polymers can
also affect the permeation behaviors.[21,26] Organophosphate
chemical warfare agents (OPs, nerve agents), such as Soman, VX, and
Sarin, are highly toxic organophosphate compounds, which could effectively
inhibit acetylcholinesterase (AchE) and lead to nervous system dysfunction.
OPs easily spread on the coating surface.[19,27] On the one hand, as a kind of H-bond acceptor, OPs have a strong
interaction with many chemical groups such as N–H,[26] the hexafluoroisopropanol (HFIP) group,[28] and other H-bond donors due to H-bond interaction
between these groups and phosphate esters.[29] On the other hand, working as a halogen bond (XB) acceptor, the
oxygen of the phosphate ester of OPs also has strong interaction with
halogens (F, Cl, Br, I) and other XB donors.[30,31] As a result, once they permeate into the polymer coating, it is
difficult to decontaminate them. These facts represent a considerable
challenge and demand for developing an impermeable polymer coating
against OPs. To our knowledge, there are only few reports on protective
polymer coating against OPs.[32]Epoxy
resin (EP) is ubiquitously used in various high-performance
materials, which is attributed to its ability to form three-dimensional
cross-linked networks upon reaction with suitable curing agents.[33] Cross-linking is an effective way to improve
the properties of polymers by adjusting their microstructures such
as free volume, glass transition temperature, pack density, and the
mobility of polymer chains. A properly cross-linked structure determines
the properties of the EP polymer such as high mechanical property[34,35] and chemical resistance property.[36,37] For linear
polymers, the loosening and untangling of macromolecular chains are
caused by swelling, resulting in their being penetrated and dissolved.
However, the swelling equilibrium will occur when swelling to a certain
extent for cross-linked polymers, and they will not be penetrated
and dissolved further.[38,39] The higher the cross-link density,
the smaller the degree of swelling when the material reaches the swell
equilibrium, and the lower the corresponding permeability. Cross-links
are reported to restrict plasticized Brownian motions that assist
in fluid uptake behavior.[40]Herein,
fluorinated epoxy (F-EP) and epoxy (EP) coatings with different
cross-link densities were prepared by curing a diglycidyl ether of
hexafluorobisphenol A and a diglycidyl ether of bisphenol-A with diethylenetriamine
(DETA), respectively, and characterized by Fourier transform infrared
(FT-IR), NMR, and dynamic mechanical analysis (DMA). The influence
of the coating structure on chemical resistance to dimethyl methylphosphonate
(DMMP) was investigated in detail by gas chromatography (GC), scanning
electron microscopy (SEM), FT-IR, and positron annihilation lifetime
spectroscopy (PALS) measurements. The interactions of the F-EP/EP
coating surface with DMMP were determined using a quartz crystal microbalance
with dissipation monitoring (QCM-D). The protective performance of
the prepared polymer coatings against VX and Soman was also examined.
The EP and F-EP coatings with a high cross-link density displayed
excellent chemical resistance against OPs.
Materials
and Methods
Chemicals and Materials
Hexafluorobisphenol
A (BPAF, 98.0%), epichlorohydrin (ECH, analytical grade), and diethylenetriamine
(DETA, 99.0%) were purchased from Aladdin Reagent Co. Ltd. N,N-Dimethylformamide (DMF, 99.8%) and
dimethyl methylphosphonate (DMMP, 98.0%) were obtained from Adamas-β
Reagent Co. Ltd. The diglycidyl ether of bisphenol-A type epoxy (DGEBA,
E-42) was purchased from Macklin Reagent Co. Ltd. Sodium hydroxide
(NaOH, 97.0%) was supplied by Energy Chemical. We bought anhydrous
ethanol (EtOH, 99.8%), hydrochloric acid (HCl, 36.0%), acetone (99.5%),
and dichloromethane (DCM, 99.5%) from Greagent. Deionized water (H2O) was fabricated in our lab. All of these reagents were directly
used as received without further purification.
Synthesis
and Characterization of DGEFBA
The diglycidyl ether of hexafluorobisphenol
A type epoxy (DGEFBA)
was prepared by the condensation polymerization of BPAF and ECH. BPAF
and ECH were added into a round-bottomed flask (250 mL) at a molar
ratio of 1:10, magnetically stirred, and heated to 55 °C within
10 min to completely dissolve the reaction mixture. After adding a
little deionized water, 8 g of NaOH was added in four batches. After
refluxing at 95 °C for 5 h, the mixture was filtered and rotary
evaporated to remove the excess ECH; the obtained light-yellow viscous
liquid was dried at 80 °C in vacuum for 12 h, resulting in DGEFBA.The epoxy value of DGEFBA was determined according to the Chinese
standard GB/T 1677–2008 and by the hydrochloric acid-acetone
method using eq .where C (mol/L) is the equivalent
concentration of the NaOH-EtOH standard solution, V0 (mL) is the volume of the NaOH-EtOH standard solution
consumed in the blank experiments, V1 (mL)
represents the volume of the NaOH-EtOH standard solution consumed
in the parallel experiments, and m (g) represents
the mass of DGEFBA. The epoxy value of DGEFBA was determined to be
0.40 mol/100 g. DGEBA was purchased from Macklin Reagent Co. Ltd,
and its epoxy value was 0.41 mol/100 g.
Fabrication
of F-EP and EP
F-EP coatings
with different cross-link densities were obtained by curing of DGEFBA
with different amounts of curing agent (DETA), as summarized in Table . Firstly, DGEFBA
was dissolved in DMF (0.2 g/mL), and DETA was added by stirring. The
mixture was then poured into a Teflon mold and cured at 70 °C
for 12 h, followed by 100 °C for 2 h to achieve complete curing.
After naturally cooling down to room temperature, the coating was
peeled off, resulting in F-EP. Using the same procedure, EP coatings
with different cross-link densities were prepared by curing of DGEBA
with DETA, as summarized in Table . The obtained samples were named F-EP90/EP90∼F-EP200/EP200.
The number represents the weight of the DETA in the curing reaction.
Table 1
Summary of Mass of DGEFBA and DETA
Used for Different Samples
samples
DGEFBA/DGEBA (g)
DETA
(mg)
F-EP90/EP90
2
90
F-EP100/EP100
2
100
F-EP120/EP120
2
120
F-EP140/EP140
2
140
F-EP160/EP140
2
160
F-EP200/EP200
2
200
Chemical
Resistance of the Coating to DMMP,
Soman, and VX
The chemical resistance of the coating to DMMP
was evaluated by measuring the amount of DMMP remaining in and penetrating
through the coating. The experiments were performed as follows: three
small pieces of filter paper were placed under the peeled coating
(0.20 ± 0.05 mm), which were used to absorb DMMP penetrating
the coating. Then, DMMP (20 mg) was dropped (see as Figure S1) on the coating surface (2 cm × 2 cm) at 25
°C and a relative humidity of 55%. After 3 h, the surface of
the coating was wiped lightly with a cotton ball to remove the remaining
DMMP on the surface. Then, the coating and the filter paper were soaked
in 10 mL of DCM for 24 h, respectively, and ultrasonicated for 10
min. After filtering, the extraction solvent was analyzed by gas chromatography
(GC) to determine the amount of DMMP. The retention of DMMP in the
coating and penetration of DMMP through the coating were calculated
using eqs and 3.(41)where Wt is the
total amount of agents (mg) dropped on the coating, Wr is the mass of DMMP (mg) absorbed by the coating, and Wp is the mass of DMMP penetrating through the
coating as analyzed by GC. The chemical resistance test of the coating
to Soman and VX was conducted using the same procedure, except that
the amount of tested Soman and VX dropped on the coating was 1 mg,
respectively.
Characterization
Dynamic Mechanical Analysis (DMA)
DMA was performed
using a dynamic mechanical analyzer (TA Instrument
DMA 850) to measure the storage modulus (Ge) and evaluate the cross-link
density of the F-EP and EP coatings at a heating rate of 5 °C/min
from −10 to 250 °C, a frequency of 1.0 Hz, and a strain
amplitude of 0.1%.
Gas Chromatography (GC)
GC was
performed using Shimadzu GC 2010 to identify the DMMP and then quantitatively
analyze it using the standard curve constructed by plotting the DMMP
concentrations against their peak area. The tests for Soman and VX
were conducted using the same procedure.
PALS experiments were performed using
a conventional fast-fast coincidence spectrometer with a time resolution
of 210 ps (in FWHM) at 25 °C in air at the University of Science
and Technology of China (USTC) to investigate the free volume (Vf) of coatings with different cross-link densities.
The positron source prepared by sandwiching the 22Na radioactive
source (activity of ∼500 kBq) between two Kapton polyimide
foils (10 mm × 10 mm × 7.5 μm) was then sandwiched
between two identical samples’ stacking of multiple pieces
of membranes with a size of 10 mm × 10 mm × 2 mm.
Quartz Crystal Microbalance with Dissipation
Monitoring (QCM-D)
QCM-D measurements were performed using
QSense Pro (Finland/Biolin Scientific AB). The DGEFBA and DGEBA cured
with DETA dissolved in DMF (3 mg/mL) were coated by the drop-coating
method (20 μL) on the surface of quartz crystal Au electrode
sensors (QSX 301, 4.95 ± 0.05 MHz, 14 mm diameter) purchased
from Finland/Biolin Scientific AB. Subsequently, the coated sensors
were dried at 70 °C for 12 h, followed by 100 °C for 2 h,
resulting in a stable coating, and were then placed in the measurement
chamber. The fundamental resonant frequency of the quartz crystal
and its overtones (n) were excited by applying an
AC voltage. The frequency shifts can be monitored by QCM-D because
of the piezoelectric effect of a quartz crystal after adsorbing DMMP.[42] The sensors were tested with DMMP at 25 °C
and a flow rate of 100 μL/min, while DMMP adsorption was measured
after the establishment of a stable baseline.
Other Characterizations
The 1H and 19F NMR of DGEFBA and DGEBA were carried
out using Bruker 500 NMR (AVANCE III HD 500). Fourier transform infrared
(FT-IR) spectrometry of the coatings in the scanning range of 4000–650
cm–1 was characterized using Spectrum 100 (Perkin
Elmer). Using the sessile drop method, the contact angles (CA) of
the coatings with the liquid were determined using a DSA-30 (Kruss
Company) optical contact-angle device by injecting 5 μL of DMMP
onto the coatings at 25 °C. The surface and cross-sectional SEM
images of the membranes before and after being contaminated were taken
using a field emission scanning electron microscope (Nova NanoSEM
450).
Results and Discussion
Synthesis of F-EP and EP with Different Cross-link
Densities
The cross-linked fluorinated epoxy network (F-EP)
was synthesized by two steps as shown in Scheme . The first one is the synthesis of the fluorinated
epoxy resin DGEFBA, followed by curing of DGEFBA with the curing agent
of an aliphatic triamine (DETA). DETA was chosen due to its relatively
low curing temperature and the ability of reaching high cross-link
densities. DGEFBA was characterized by 1H NMR (Figure a),19F
NMR (Figure b), and
FT-IR (Figure c).
The 1H NMR peaks of DGEFBA at 2.86 and 2.74 ppm in Figure a were attributed
to the two hydrogens of the methylene group on the epoxy group, and
the peak at 3.36 ppm was assigned to the methine hydrogen on the epoxy
group. The chemical shifts of the two hydrogens on the methylene group
adjacent to the epoxy group were at 3.92 and 4.38 ppm, respectively,
and the chemical shifts at 7.29 and 7.08 ppm were attributed to the
adjacent proton peaks on the two aromatic rings. The 19F NMR peak of −63.76 ppm was attributed to trifluoromethyl
(−CF3). The characteristic IR band of DGEFBA at
915 cm–1 was clearly observed as shown in Figure c, which can be attributed
to the stretching vibration of the epoxy group, while the peak intensity
was significantly weakened after curing. Moreover, an obvious hydroxyl
stretching vibration peak appeared at 3400 cm–1 after
curing, and the band of C-N between 3300 and 3500 cm–1 coincided with the hydroxyl peak. The above results confirmed that
the F-EP was successfully prepared. The EP analogue was prepared by
curing of commercial DGEBA with DETA, and was characterized by FT-IR
(Figure d). The FT-IR
spectrum of EP is almost the same as that of F-EP, except for the
−CF3 peak at 1100–1200 cm–1.
Scheme 1
Formation of a Cross-Linked Fluorinated Epoxy Network. (a)
Synthesis
of DGEFBA from BPAF and ECH; (b) Chemical Reactions between DGEFBA
and the Curing Agent DETA
Figure 1
(a) 1H NMR and (b) 19F NMR spectra of DGEFBA;
FT-IR spectra of (c) DGEFBA, F-EP and (d) DGEBA, EP.
(a) 1H NMR and (b) 19F NMR spectra of DGEFBA;
FT-IR spectra of (c) DGEFBA, F-EP and (d) DGEBA, EP.The cross-link density can be obtained based on the standard rubber
elasticity theory, which assumes that the van der Waals and other
interactions between molecules have been broken above the glass transition
temperature (Tg) and the storage modulus
(Ge) is proportional to the number of cross-links present in the network.[43] In this study, the cross-link density was assessed
by determining the number average molecular weight between the cross-links
(Mc), which is inversely proportional to μ and can be calculated
by Ge using eq .[44,45]where ρ
(g/cm3) represents
the epoxy density and Ge is the rubber storage modulus in the DMA
test. Then, the cross-link density (μ) was estimated empirically
using eq , in which N (6.02 × 1023) represents Avogadro’s
number[44]Figure a shows
the DMA test curves of the F-EP coatings prepared by using six different
amounts of the curing agent DETA. As shown in Figure , the glass transition of each sample can
be seen in the peak of the tan (delta) plots with temperature, and
the polymer transits from the rigid glass state to the flexible rubbery
state. The DMA curves gradually decrease from a high storage modulus
to the rubber plateau with a low storage modulus (Ge value). With
the increase of the cross-link density, the molecular chains are connected
into a dense three-dimensional network, which restricts the movement
of the molecular chains, resulting in the increase of Ge and Tg. The Ge, Tg, Mc,
and μ values calculated from eqs and 5 for the six F-EP coatings
are summarized in Table . When the amount of DETA increased from 90 to 200 mg, the cross-link
density increased about 12 times from 1.3 × 1020 to
15.7 × 1020 mol/cm3, and the Tg of the coatings increased from 95 to 158 °C, indicating
the formation of very dense and solid cross-linking networks. Meanwhile,
the Ge, Mc, μ, and Tg values of
the EP coatings were determined and calculated by the same method
(Figure b and Table ). As shown in Table , when the dosage
of DETA for EP is the same as that for F-EP, the cross-link density
and Tg of EP are basically the same as
those of F-EP. Consequently, based on the above results, the simplified
schematic for the three kinds of F-EP and EP cross-link networks with
low, medium, and high cross-link densities are shown in Figure .
Figure 2
DMA test curves of (a)
F-EP and (b) EP.
Table 2
Ge, Mc,
μ and Tg Values of F-EP and EP
samples
Ge (MPa)
Mc (g/mol)
μ × 1020 (mol/cm3)
Tg (°C)
F-EP90/EP90
1.2/1.2
3023/3023
1.3/1.3
95/90
F-EP100/EP100
1.5/1.5
1664/1664
2.4/2.4
103/100
F-EP120/EP120
3.9/3.8
495/505
8.1/8.0
136/133
F-EP140/EP140
7.2/7.0
341/347
11.8/11.6
146/144
F-EP160/EP160
10.0/9.0
293/307
13.7/13.1
155/152
F-EP200/EP200
14.0/13.0
255/263
15.7/15.3
158/153
Figure 3
Simplified schematic
of F-EP or EP networks for different cross-link
densities. (a)–(c) correspond to low, medium, and high cross-link
densities respectively.
DMA test curves of (a)
F-EP and (b) EP.Simplified schematic
of F-EP or EP networks for different cross-link
densities. (a)–(c) correspond to low, medium, and high cross-link
densities respectively.
Chemical Resistance of F-EP or EP Coatings
to DMMP, VX, and Soman
Firstly, the chemical resistance of
F-EP or EP coatings to DMMP is qualitatively evaluated. The wettability
of DMMP can influence its adsorption on the coating surface. Figure a shows the contact
angle (CA) of DMMP on the F-EP and EP coatings. All CAs of DMMP on
the F-EP and EP coatings are less than 90°, indicating that DMMP
wets and spreads on the F-EP and EP surfaces. Probably due to the
CF3 groups in F-EP, the DMMP CAs on F-EP are slightly higher
than those on the EP coatings. Figure b,c represents the FT-IR spectra of F-EP120 and EP120
before and after contamination by DMMP, respectively. Before the FT-IR
test, the coatings after contamination by DMMP were placed in a 70
°C oven for 12 h to remove the completely residual DMMP. There
was no obvious peak change in the spectra, which indicated that no
chemical reaction happened between the coatings and DMMP. Figure displays the pictures
of the F-EP and EP before and after contamination by DMMP for 3 h
taken by a digital camera. There is obvious deformation and swelling
for F-EP100 and EP100. However, as the cross-link densities of the
F-EP and EP coatings increased, no deformation and swelling were observed
for the other F-EP/EP samples. Moreover, the surface and cross-sectional
SEM images (Figure S2) of all of the samples
revealed that there were no conspicuous destructions such as holes
for the coatings after being contaminated by DMMP.
Figure 4
(a) Contact angle (CA)
for DMMP on F-EP and EP by injecting 5 μL
of DMMP onto the coatings at 25 °C; FT-IR spectra of (b) F-EP120
and (c) EP120 before and after contamination by DMMP.
Figure 5
Pictures of F-EP and EP before and after contamination by DMMP
for 3 h taken by a digital camera.
(a) Contact angle (CA)
for DMMP on F-EP and EP by injecting 5 μL
of DMMP onto the coatings at 25 °C; FT-IR spectra of (b) F-EP120
and (c) EP120 before and after contamination by DMMP.Pictures of F-EP and EP before and after contamination by DMMP
for 3 h taken by a digital camera.Furthermore, the chemical resistance of F-EP and EP coatings to
DMMP was quantitatively evaluated for the DMMP remaining in the coatings
and penetrating through the coatings. As shown in Figure a,b, both F-EP and EP demonstrated
excellent chemical resistance to DMMP. No DMMP penetrated through
the coatings within 3 h. The retention of the DMMP in the coatings
gradually decreased to zero when the cross-link density of the coatings
increased to 13.7 × 1020 mol/cm3 for F-EP160
and 11.6 × 1020 mol/cm3 for EP140. It means
that the F-EP and EP coatings with relatively high cross-link densities
are able to completely bar the DMMP during the test time. The dense
and solid cross-linked networks fully restrict DMMP from permeating
and penetrating the polymer coatings. At low and medium cross-link
densities, EP exhibited much lower retention of DMMP than F-EP with
the same cross-link density. When the cross-link density was 1.33
× 1020 mol/cm3, the retention of DMMP in
F-EP90 was 51.14%, while the DMMP retention in EP90 was only 9.84%.
Also, when the retention of DMMP in EP140 with a cross-link density
of 11.6 × 1020 mol/cm3 reduced to zero,
there was still 5.74% DMMP in the F-EP140. The reasons will be discussed
later.
Figure 6
Retention and penetration of DMMP to (a) F-EP and (b) EP with different
cross-link densities. Retention and penetration of DMMP to (c) F-EP
and (d) EP after being contaminated for different hours at 25 °C
and a relative humidity of 55%. The thickness of the coatings was
0.20 ± 0.05 mm.
Retention and penetration of DMMP to (a) F-EP and (b) EP with different
cross-link densities. Retention and penetration of DMMP to (c) F-EP
and (d) EP after being contaminated for different hours at 25 °C
and a relative humidity of 55%. The thickness of the coatings was
0.20 ± 0.05 mm.We further explored the
kinetic plots of DMMP permeation in F-EP
and EP. As shown in Figure c,d, for F-EP200, EP140, and EP200, no DMMP permeated into
the coatings during the test time of 3 h. For F-EP140, DMMP started
to permeate into the coating after 2 h. As for F-EP100, 25% of the
DMMP permeated into the coating after 0.5 h, and the retention further
increased to 30% after 2 h, then quickly rose to 51% after 3 h. The
trend of DMMP retention in EP100 with the contaminated time is similar
to that of F-EP100, but with a much lower retention value. DMMP can
easily ingress into the F-EP and EP coatings at low cross-link densities
and then swell the coatings, which further caused the quick increase
of the permeability rate with time. However, the highly cross-linked
coatings (F-EP200 and EP200) were able to resist the DMMP completely
during the test time. The cross-link density of the coatings is thus
a key factor that affects the chemical resistance to DMMP.In
order to verify the protective performance of the coating against
real OPs, the chemical resistance values of F-EP200 and EP200 to VX
and Soman were calculated and are listed in Table . Neither retention nor penetration of VX
and Soman was detected by GC after the coatings were contaminated
for 24 h, which revealed the excellent protective performance of the
highly cross-linked F-EP/EP coatings.
Table 3
Chemical
Resistance of F-EP and EP
Coating to VX and Soman
Soman
VX
retention (%)
penetration
(%)
retention (%)
penetration (%)
F-EP200
not detected
not detected
not detected
not detected
EP200
not detected
not
detected
not detected
not detected
Free
Volume of F-EP and EP
Free volume
is obtained from the nanoscaled holes randomly distributed in glassy
polymers, and it has an important influence on the impermeability
of the polymers.[46] Reducing the free-volume
hole size is an approach to control the solvent properties for EP
networks.[47] Herein, positron annihilation
lifetime spectroscopy (PALS) was performed to evaluate the size of
the free-volume holes of the polymer coatings.[48] PALS data was analyzed using the LTv9 program, and all
spectra were divided into different lifetime components (τ1< τ2 < τ3). The longest
lifetime component τ3 generally corresponds to the
pick-off annihilation of ortho-positronium (o-Ps), which provides information about the size of the
free-volume holes.[49] The average radius
(R) of the holes was estimated by a semi-empirical
equation according to a spherical infinite potential well model[50]where ΔR (0.1656 nm)
is an empirical parameter of the thickness of the electron layer.
The average free volume (Vf) of the holes
was calculated byThe relative fractional free volume (fr, %) was calculated empirically using eq ,[48] where
the intensity (I3) corresponded
to τ3 and reflected the number of Vf holes.Figure a,b shows the τ3 and I3 of low, medium, and high cross-linked F-EP samples, while Vf and fr are displayed
in Figure c,d. The Vf of the F-EP samples ranged from 90 to 100
Å3 and slightly decreased with the cross-link density.
All of the Vf values of the samples are
smaller than the calculated van der waals volumes (vdW volume) of
DMMP (106 Å3), Soman (171 Å3), and
VX (261 Å3). A lower Vf would create a statistically lower probability of chemical transport.
The coating with a higher cross-link density will have a lower Vf and higher Tg and
rigidity, which would lead to enhanced resistance against DMMP. However,
DMMP still can permeate into the low and medium cross-linked coatings
even if the coatings have smaller free-volume hole sizes than the
calculated vdW volumes of DMMP, as shown in Figure . This is probably because the Vf obtained by PALS is an average value. There are some
big free-volume holes in the coating that cannot bar DMMP permeation.
Once DMMP enters the coating, it further swells the coating, enlarges
the free-volume holes, and then causes a quick increase of permeability.
On the other hand, EP100 exhibited a much smaller Vf and a slightly lower fr than
F-EP100, indicating that the macromolecular chains of EP100 without
the −CF3 groups are arranged much more closely,
which should contribute to the improved chemical resistance of EP100
to DMMP than F-EP100.
Figure 7
(a) o-Ps lifetime, (b) o-Ps intensities,
(c) free volume, and (d) relative fractional free volume of the F-EP
coatings.
(a) o-Ps lifetime, (b) o-Ps intensities,
(c) free volume, and (d) relative fractional free volume of the F-EP
coatings.
Interaction
between DMMP and F-EP/EP
Furthermore, the physical interaction
of the F-EP and EP surfaces
with DMMP was investigated by QCM-D measurements. By monitoring the
change of crystal oscillation frequency (F, Hz),
the adsorption characteristics of DMMP on the F-EP and EP surfaces
were investigated. According to Sauerbrey equation[51] (eq ), the
negative-frequency changes are proportional to the adsorption mass
deposited (Δm)where C represents the mass
sensitivity constant (C = 17.7 ng·cm–2·Hz–1 for a 5 MHz crystal sensor[52]) and ΔF represents
the frequency shift of the nth overtone. As shown
in Figure a, a negative F with a sharp drop was observed, implying the mass deposition
(Figure b) of DMMP
onto the F-EP/EP-coated sensor. Compared to EP, the higher ΔF and Δm of the F-EP-coated
sensor at adsorption equilibrium revealed that there existed a stronger
physical interaction between the F-EP surface and DMMP. It is known
that DMMP is a good halogen bond acceptor due to the chemical portion
of −P=O and −P–O– bonds.[26] There may exist a halogen bond[31] interaction between the trifluoromethyl group (−CF3) and phosphate esters, probably resulting in a stronger interaction
and higher adsorption between DMMP and F-EP. So, because of the lower
free-volume hole size and weaker physical interaction with DMMP, EP
has an advantage as a polymer coating material resistant to organophosphate
compounds over F-EP.
Figure 8
(a) QCM-D response curves for DMMP adsorption on the F-EP-
and
EP-coated quartz crystal surface; (b) mass changes of sensors (Δm) and QCM-D frequency shifts (ΔF) for DMMP adsorption on F-EP and EP.
(a) QCM-D response curves for DMMP adsorption on the F-EP-
and
EP-coated quartz crystal surface; (b) mass changes of sensors (Δm) and QCM-D frequency shifts (ΔF) for DMMP adsorption on F-EP and EP.
Conclusions
The fundamental understanding
of the relationship between the structure
and anti-OPs property of an epoxy coating has been preliminarily established
by varying the cross-link density of epoxy and fluorinated epoxy analogues.
The results demonstrated that the anti-CWAs performances of the coatings
have a strong dependence on their cross-link density. Highly cross-linked
EP and F-EP coatings with dense and solid cross-linked networks can
completely bar the DMMP simulant and OPs permeation during the test
time. At low or medium cross-link densities, the DMMP gradually ingresses
into the coatings even if the coatings have smaller free volume than
the van der waals volume of DMMP. Due to a weaker interaction with
DMMP, smaller free-volume holes, and a relatively fractional free
volume, the EP coating exhibited a higher resistance to DMMP than
the F-EP coating. These results may play a constructive role in the
design and preparation of highly protective coatings against OPs.
Authors: Seonggyun Ha; Minhe Lee; Hyun Ook Seo; Sun Gu Song; Kyung-Su Kim; Chan Heum Park; Il Hee Kim; Young Dok Kim; Changsik Song Journal: ACS Sens Date: 2017-08-16 Impact factor: 7.711
Authors: Marta Lafuente; Diego Sanz; Miguel Urbiztondo; Jesús Santamaría; María Pilar Pina; Reyes Mallada Journal: J Hazard Mater Date: 2019-09-23 Impact factor: 10.588