Yashengnan Sun1,2, Xihua Zhou1,2, Tianyu Xin3, Gang Bai1,2, Yumeng Wang1,2, Xianlin Li1,2, Xiao Mufeng4. 1. College of Safety Science and Engineering, Liaoning Technical University, Fuxin 123000, China. 2. Key Laboratory of Mine Thermodynamic Disaster and Control of Ministry of Education, Huludao 125105 China. 3. Institute of Mechanics and Engineering, Liaoning Technical University, Fuxin 123000 China. 4. College of Architecture and Transportation, Liaoning Technical University, Fuxin 123000 China.
Abstract
In view of the problem that excessive CO in underground coal mine space can easily lead to a large number of casualties, Cu-Mn-Sn water-resistant eliminators with different Sn contents were prepared by a co-precipitation method. The activity of the eliminators was analyzed by using an independently developed activity testing platform, N2 adsorption and desorption, XRD, SEM, XPS, and FTIR to characterize the activity factors and water resistance. The results showed that Cu-Mn-Sn-20 with 20% Sn content had the highest activity, which was 3.23 times that of Cu-Mn. The main reason for the increased activity is that Cu-Mn-Sn-20 doped with 20% Sn provides a larger specific surface area and more active sites and reduces the pore size, so that the crystallization degree of Cu1.4Mn1.5O4 is lower. The doping of 20% Sn reduces the absorption of lattice water and coordination water and improves the water resistance of Cu-Mn-Sn-type eliminators. The Cu-Mn-Sn-20 water-resistant eliminator is used to quickly eliminate CO in underground coal mines, which is of great significance for the rescue workers in underground coal mines after disasters.
In view of the problem that excessive CO in underground coal mine space can easily lead to a large number of casualties, Cu-Mn-Sn water-resistant eliminators with different Sn contents were prepared by a co-precipitation method. The activity of the eliminators was analyzed by using an independently developed activity testing platform, N2 adsorption and desorption, XRD, SEM, XPS, and FTIR to characterize the activity factors and water resistance. The results showed that Cu-Mn-Sn-20 with 20% Sn content had the highest activity, which was 3.23 times that of Cu-Mn. The main reason for the increased activity is that Cu-Mn-Sn-20 doped with 20% Sn provides a larger specific surface area and more active sites and reduces the pore size, so that the crystallization degree of Cu1.4Mn1.5O4 is lower. The doping of 20% Sn reduces the absorption of lattice water and coordination water and improves the water resistance of Cu-Mn-Sn-type eliminators. The Cu-Mn-Sn-20 water-resistant eliminator is used to quickly eliminate CO in underground coal mines, which is of great significance for the rescue workers in underground coal mines after disasters.
Underground coal mines
are usually poorly ventilated.[1] Consequently,
toxic and harmful gases may accumulate
in these relatively closed spaces. This phenomenon remarkably reduces
the air quality in the coal mine. Accumulation of coal mine gas and
coal dust explosion,[2,3] coal fire,[4,5] and
blasting operations in mines[6,7] unavoidably produce
huge amounts of carbon monoxide (CO) in the mine atmosphere. When
a large amount of CO gas is inhaled by a person, it easily combines
with hemoglobin in the blood, which results in hypoxia, suffocation,
and even death.[8,9] Accordingly, it is essential to
remove CO from the coal mine atmosphere.Underground coal mines
usually have a harsh environment,[10,11] and the humidity
of some areas may exceed 95%.[12−14] Currently,
Cu–Mn is the most widely used catalyst to remove CO from environments
with a humidity of higher than 45%.[15,16] In order to
improve the CO removal efficiency of the catalyst in the underground
coal mine and reduce the adverse impact of water vapor on the removal
performance of the catalyst, it is necessary to improve the water
resistance of the eliminator.In this regard, Bae et al.[17] doped lanthanum
(La) on the surface of Co3O4 and found that
La doping prevents the adsorption and desorption of H2O,
thereby reducing the formation of −OH groups on the catalyst
surface and improving the water-resistance of Co3O4 components. Yang et al.[18] synthesized
Co-doped manganese octahedral molecular sieves with an ordered cryptomelane
structure (OMS-2) via a one-step hydrothermal method and improved
the surface hydrophobicity of the catalyst. Moreover, Li et al.[19] prepared a series of Pt/Fe-coloaded mBeta using
an ion-exchange process and the ethylene glycol reduction method and
achieved high water resistance. Yin et al.[20] developed an innovative oxygen vacancy-rich nitrogen-doped Co3O4 catalyst using the straightforward urea-assisted
method. Comparing the performance of pure Co3O4 and Co3O4 with less nitrogen doping revealed
that the as-synthesized nitrogen-doped Co3O4 has significantly higher performance and water resistance in the
catalytic oxidation of CO. On the basis of the solid-phase method,
Zhou et al.[21] developed a series of M3Co16O (M = Cr, Ti,
Zr, Fe, Mn) oxide catalysts wrapped by the polymer nanofilm. At low
vapor levels (e.g., 3.1 vol %) and low temperatures (e.g., 85 °C),
M3Co16O has long-term
catalytic stability (>1 month). Shen et al.[22] synthesized polymer nanofilm-coated FeaCobO catalysts using a solid-phase
method
mediated with oxalic acid (OA)/ethylene glycol (EG) for low-temperature
CO oxidation. Further investigations show that even when the medium
is subjected to low humidity (e.g., 3.1 vol %) and a low temperature
(e.g., 90 °C) for more than 1 month, the adverse impact on the
activity is small. Zhang et al.[23] synthesized
a highly active Ag/Fe2O3 catalyst using the
impregnation method. It was found that among the studied cases, the
highest activity, stability, and resistance to water vapor and the
largest specific surface area can be achieved in Ag/Fe2O3 catalyst with a Fe/Ag atomic ratio of 15.Although
the above-mentioned methods have remarkably improved the
water-resistance index of catalysts, they often have a complicated
preparation and are not applicable in most raw materials. Liu et al.
found that tin (Sn) doping can improve the resistance to water of
the catalyst.[16,24−26] Considering
the low cost of raw materials and simplicity of the preparation method,
a series of Cu–Mn–Sn catalysts with different Sn contents
have been prepared using the co-precipitation method. The Cu–Mn–Sn
catalyst was characterized by N2 adsorption and desorption,
XRD, XPS, FTIR, and activity testing techniques to analyze the effects
of Sn content on the pore structure, surface morphology, phase change,
catalytic activity, and resistance to water of the catalyst. Accordingly,
the optimum ratio of catalyst is selected to improve the adaptability
of CO catalyst in underground coal mines.
Experimental
Section
Raw Materials
Experimental reagents
needed in the preparation of eliminator are shown in Table .
Table 1
Experimental
Reagent
reagent
molecular weight
purity
source
Cu(NO3)2·3H2O
179.544
≥99%
Sinopharm Chemical
Reagent Co. Ltd.
Mn(NO3)2
178.946
50 wt %
Sinopharm
Chemical Reagent Co. Ltd.
SnCl4·5H2O
350.412
≥99%
Sinopharm Chemical Reagent Co. Ltd.
Na2CO3
105.986
≥99%
Sinopharm Chemical Reagent Co. Ltd.
Preparation
of Catalysts
Cai et al.[27] synthesized
Cu–Mn oxide with different
precursors and sediments using a co-precipitation method as the CO
eliminator. Li et al.[3,4] prepared Cu–Mn catalyst
samples using a hydrothermal method as the CO eliminatorn. Therefore,
when only Cu and Mn elements are contained in the eliminator, the
ratio of Cu to Mn mass fraction is controlled at 1:2 in the preparation
of the eliminator, and the CO elimination performance is higher.Since Sn does not participate in the catalytic oxidation reaction,[16] the Cu–Mn type remover has the highest
removal performance when the mass fraction ratio of Cu/Mn is 1:2.
When Cu–Mn–Sn was prepared as the eliminator, the mass
fraction ratio of Cu to Mn was controlled at 1:2. The Sn contents
were 0% (Cu–Mn), 10% (Cu–Mn–Sn-10), 20% (Cu–Mn–Sn-20),
and 30% (Cu–Mn–Sn-30).Cu(NO3)2·3H2O(aq, 0.58 mol·L–1), Mn(NO3)2(aq, 50 wt %), and
SnCl4·5H2O(aq, 0.16 mol·L–1) were mixed uniformly in proportion. Na2CO3(aq, 2.5 mol·L–1) was dropped into a three-mouth
flask, and the water bath magnetic stirring device (purchased from
Nanguan Mecot Laboratory Instrument Agency, model DF-101S, heating
temperature: rt to 400 °C) kept the temperature of Na2CO3 aqueous solution stable at 70 °C under vigorous
stirring. Dilute nitric acid (aq, 2 mol·L–1) was dropped into the above solution mixture, a pH meter was used
(purchased from Nanguan District Mecot Experimental Instrument Agency,
model PHS-3C pH: 0.00–14.00) to test the pH of the solution
until the pH reached 8.3, and then a water bath magnetic stirring
device was used to continue the stirring for 4 h at a constant temperature
of 70 °C. Finally, a circulating water multipurpose vacuum pump
(purchased from Nanguan district Mecot Experimental Instrument Agency,
model SHB-D (III)) was used to wash the sediment. An electric air-blowing
drying oven (purchased from Wuhan Yahua Electric Furnace Co., Ltd.,
model 101-1AB, drying temperature: rt to 1000 °C) was used for
drying, a muffle furnace (purchased from Wuhan Yahua Electric Furnace
Co., Ltd., model YHA-5000, calcination temperature: rt to 1000 °C,
heating rate: 0–10 °C/min) was used for calcination, and
after grinding, the preparation of the eliminating agent was complete.
The preparation flowchart is shown in Figure .
Figure 1
Elimination agent preparation process.
Elimination agent preparation process.
Characterization Techniques
The specific
surface area and pore size of the eliminator have a great influence
on the activity of the eliminator. The BET method and BJH method were
used to calculate the specific surface area and the pore size of the
eliminator for N2 adsorption–desorption measurements
at 77 K.In order to compare the surface microstructure of Cu–Mn–Sn
with different Sn contents, the eliminator was characterized by SEM.
Scanning electron microscope (SEM) images were taken on a ZEISS MERLIN
Compac scanning electron microscope.In order to accurately
determine the element content of the sample,
the samples were analyzed by ICP-OES using an Agilent 720 spectrometer.To determine the composition of eliminators with different Sn contents,
an X-ray diffractometer (Rigaku Ultima IV X-ray diffractometer) was
used to analyze the phase of eliminators with different Sn contents.
First, the sample was screened to 250 meshes, and the powder was loaded
onto a special experimental slide ready for scanning. Experimental
conditions: copper target value is 1.5416A, tube voltage and tube
current are 45 kV and 40 mA, respectively. The diffraction slit is
1°, the receiving slit is 0.1 mm, and the scanning mode is continuous.
The scanning range is 10–90°, the speed is 5°/min,
and the sampling interval is 0.02°. MDI Jade 6.5 software was
used to analyze the diffraction pattern, and the phase analysis of
the sample was obtained.In order to obtain the metal composition
on the surface of the
eliminant, X-ray photoelectron spectroscopy was used to scan the full
spectrum and fine spectrum of the elements on the surface, and Avantage
software was used to process the spectrum. Experimental conditions:
X-ray excitation source is Al Kα ray (0.6 eV), beam spot is
400 μm, vacuum degree of analysis room is ∼3 × 10–7 MBA, working voltage is 12 kV, filament current is
6 mA, full spectrum scanning is 150 eV, step length is 1 eV, narrow
spectrum scanning is 50 eV, and the step length is 0.1 eV. Surface
contamination C 1s (284.8 eV) was used as the standard for correction.
Catalyst Activity Test
The eliminator
is based on the principle of chemical catalysis. In a catalytic reaction,
the level of activity indicates the strength of the elimination agent
to accelerate the reaction. Thus, the activity of the eliminator is
defined as the rate of catalytic reaction. The activity per unit mass
of eliminator was used as the optimum index. The reaction rate is
defined as formula .ξ is the reaction degree and is defined
as formula .ΔnB is the variation of component
B (mol).The ideal gas state equation
is shown
in formula .p is pressure (Pa), V is the volume of the gas (m3), T is temperature (K), n is the moles of the gas (mol),
and R is the molar gas constant, 8.314472 J·mol–1·K–1.The amount of substance
in which CO changes is shown in formula .The volume
change of CO is calculated as shown
in formula .The activity calculation is
shown in formula .nB and nB0 are the amount
of substance i at time t and time t = 0 (mol). v is the stoichiometric coefficient of CO. m is the
mass of catalyst (g). s is the activity of the eliminator
(mol·g–1·s–1). VB is the instantaneous volume change
of CO during ablation (m3). L is the mixed
gas flow rate (mL/min). t is the reaction equilibrium
time (s). c is the instantaneous concentration of
CO tested (%). c0 is the initial concentration
of CO in the mixed gas (%).The dynamic method was used to test
the activity of the eliminator
and analyze its eliminator performance. The experimental system diagram
of activity test is shown in Figure .
Figure 2
Activity test experimental system.
Activity test experimental system.Experimental steps:
1. Air Tightness Inspection of the Experimental
System
In order to ensure the accuracy and reliability of
the experimental
results, it is necessary to check the air tightness of the experimental
system before the experiment. Under the condition that there is no
sample in the reaction tank, 0.2 MPa N2 was fed into the
experimental system, all valves of the experimental system were closed,
and all pipeline connections and the interface of the reaction tank
with leak detection fluid were checked. No bubbles were generated,
indicating good air tightness.
2. Experimental System
Detection
The reaction tank
that was not put in the eliminator was put under vacuum and filled
with 0.12 MPa standard gas. The temperature of the tank was controlled
at 25 °C. No change in the concentration of each gas was observed
under experimental conditions. Therefore, the reactivity of the tank
materials and the spontaneous reaction of CO and O2 can
be ignored under the experimental conditions.
3. Vacuum
A vacuum pump was used to vacuum the experimental
system.
4. Placement of the Sample
Use an electronic balance
to weigh the sample (10 g), the eliminant sample was placed in the
reaction tank, and 3 cm filter cotton was placed in the front and
back of the reaction tank to ensure the sample was fixed and to prevent
dust pollution of the gas analyzer in the process of gas flow.
5. Constant
Temperature
The temperature of the water
bath chamber was set to 25 °C, and the experiment was conducted
after it was stable for 2h.
6. Flow Adjustment
The flow rate was adjusted to 80
mL/min using a flowmeter.
7. Stable Gas Analyzer Number
The
cylinder valve was
opened and the mixed gas was allowed to pass through passage 1, waiting
until the amount of CO, O2, and CO2 on the gas
analyzer was stable.
8. Test
The three-way valve was
used to make the gas
pass through passage 2, and the concentration changes of CO, O2, and CO2 gas were recorded and analyzed.
Results and Discussion
Catalyst
Activity
In order to analyze
the activity of each sample in the process of CO removal, the instantaneous
CO reaction amount after the mixed gas was injected into the reaction
tank was calculated according to Formula . The variation curve of CO concentration of each sample
in the process of CO removal over time is shown in Figure . As can be seen from Figure , the change curve
of CO concentration of each sample over time first increased and then
decreased. When the mixed gas starts to pass through the eliminator,
the active sites on the eliminator surface are not fully occupied,
and the CO molecule rapidly combines with the active sites on the
eliminator surface when passing through, resulting in the rapid decline
of the CO concentration curve. With the binding of CO molecule to
the active site, the active site on the surface of the eliminator
gradually decreased, and the elimination ability of CO molecule gradually
weakened until the equilibrium was reached.
Figure 3
CO concentration of each
sample in the elimination process varies
with time in dry environment.
CO concentration of each
sample in the elimination process varies
with time in dry environment.It can be seen from Figure that there are two inflection points in the change curve
of CO concentration, namely, the lowest concentration point and the
equilibrium point, as shown in Figure . When the Sn content is 20%, the lowest instantaneous
concentration of CO is the lowest, and the equilibrium concentration
is also in the lowest state when the elimination equilibrium, so its
activity is also the highest. In CO elimination equilibrium, the equilibrium
concentrations of Cu–Mn, Cu–Mn–Sn-10, and Cu–Mn–Sn-30
samples with Sn content of 0%, 10%, and 30% are close to the standard
gas concentration of 1%, indicating that their stability is poor and
elimination ability is weak. The CO equilibrium concentration of the
Cu–Mn–Sn-20 sample with 20% Sn content is 0.18%, and
the Cu–Mn–Sn-20 equilibrium concentration is the lowest.
Figure 4
Influence
of Sn content on the inflection point of the ablation
process.
Influence
of Sn content on the inflection point of the ablation
process.The activity curve of eliminator
varied with Sn content as shown
in Figure . The activity
of Cu–Mn, Cu–Mn-Sn-10, Cu–Mn–Sn-20, and
Cu–Mn–Sn-30 were 0.65 × 10–33 mmol g–1 s–1, 0.85 × 10–3 mmol g–1 s–1,
2.10 × 10–3 mmol g–1 s–1, and 0.68 × 10–3 mmol g–1 s–1, respectively. The activity
of Cu–Mn–Sn-20 with 20% Sn content was the highest.
The reasons for the increased activity of Cu–Mn–Sn-20
were analyzed by subsequent experiments.
Figure 5
Activity of ablative
agent varies with the content of Sn.
Activity of ablative
agent varies with the content of Sn.
Catalyst Pore Characteristics
N2 adsorption and desorption were used to measure the isothermal
adsorption curve and pore size distribution of the eliminator, as
shown in Figure .
Figure 6
Adsorption
isotherms and pore diameter profiles of ablators with
different Sn contents.
Adsorption
isotherms and pore diameter profiles of ablators with
different Sn contents.As can be seen from Figure , when the relative
pressure of each sample is 0.4 MPa, the
adsorbent capillary gathers, and the isotherm rises at a fast rate.
Sample attachment curves are located above the adsorption curve, resulting
in adsorption hysteresis, which conforms to the characteristics of
the type IV isotherm. The pore structure of each sample is mainly
mesoporous. The hysteresis loops of samples with different Sn contents
were H3-type hysteresis loops, and the mesoporous shape was a slit
shaped by particle accumulation. As the main pore sizes of Cu–Mn,
Cu–Mn–Sn-10, Cu–Mn–Sn-20, and Cu–Mn–Sn-30
samples were mesoporous, the BJH method was used to calculate the
pore size distribution of the samples, as shown in Figure .The specific surface
area of each sample eliminator calculated
according to the BET equation is shown in Figure . As can be seen from Figure , the specific surface area of the prepared
remover with different Sn contents presents an inverted U-shaped curve
with increasing Sn content. The specific surface area first increases
and then decreases with the increase of Sn content. The maximum specific
surface area appears when the Sn content is 20%, and the specific
surface area increases by 153% compared with the sample with 0% Sn
content. The addition of Sn is helpful to increase the specific surface
area of the Cu–Mn sample, which is also the reason for its
increased activity.
Figure 7
Specific surface area, average pore size, and total entrance
of
samples with different Sn contents.
Specific surface area, average pore size, and total entrance
of
samples with different Sn contents.As can be seen from the pore size distribution curve in Figure , the pore size distribution
of Cu–Mn is relatively dispersed, and the pore size distribution
of other samples is similar. Compared with Cu–Mn, the addition
of Sn is helpful to improve the concentration of the pore size distribution.
For all samples, only one size of mesopores exists, and the average
pore size and total pore volume of mesopores are shown in Figure . With the increase
of Sn content, the difference of average pore size of each sample
is small, and the change of total pore volume reaches 0.27 cm3·g–1 at Cu–Mn–Sn-20 and
then decreases. It indicates that Sn doping reduces the pore size
of the eliminator and increases the total pore volume. When Sn content
is 20%, the pore size of Cu–Mn–Sn-20 is 10.88 nm, which
is closer to the molecular diameter of CO which is 0.376 nm, and improves
the activity of the eliminator.SEM was used to analyze the
pores of each sample of the eliminant.
The SEM images of Cu–Mn–Sn composite oxides with different
Sn contents are shown in Figure , and the scale is 1 μm. Figure shows that a large number of intergranular
mesoporous pores are formed in all samples, and Cu–Mn pores
are significantly larger than those of Cu–Mn–Sn-10,
Cu–Mn–Sn-20, and Cu–Mn–Sn-30 doped with
Sn. The mesoporous sizes of Cu–Mn–Sn-10, Cu–Mn–Sn-20,
and Cu–Mn–Sn-30 samples doped with Sn have small differences,
which is consistent with the results of N2 adsorption and
desorption experiments.
Figure 8
SEM micrographss of Cu–Mn–Sn composite
oxides with
different Sn contents. (A) Cu–Mn, (B) Cu–Mn–Sn-10,
(C) Cu–Mn–Sn-20, (D) Cu–Mn–Sn-30.
SEM micrographss of Cu–Mn–Sn composite
oxides with
different Sn contents. (A) Cu–Mn, (B) Cu–Mn–Sn-10,
(C) Cu–Mn–Sn-20, (D) Cu–Mn–Sn-30.
Surface Microstructure
of Catalyst
SEM was used to analyze the surface morphology
of the eliminating
agent. The SEM images of Cu–Mn–Sn composite oxides with
different Sn contents are shown in Figure , and the scale is 200 nm.
Figure 9
SEM micrographss of Cu–Mn–Sn
composite oxides with
different Sn contents. (A) Cu–Mn, (B) Cu–Mn–Sn-10,
(C) Cu–Mn–Sn-20, (D) Cu–Mn–Sn-30.
SEM micrographss of Cu–Mn–Sn
composite oxides with
different Sn contents. (A) Cu–Mn, (B) Cu–Mn–Sn-10,
(C) Cu–Mn–Sn-20, (D) Cu–Mn–Sn-30.It can be seen from Figure that Cu–Mn, Cu–Mn–Sn-10,
and Cu–Mn–Sn-20
have roughly the same morphology, showing round particles with irregular
“villi” attached to spherical particles, while Cu–Mn–Sn-30
has obvious changes in morphology. In addition to round particles
and “villi”, cubes also appear. Some kind of Sn oxide
may be formed due to the high Sn content. With Sn doping, the particles
are significantly reduced and the stack pores are larger, which is
the reason why Sn-doped samples have a larger specific surface area.
Obviously, in the samples doped with Sn, Cu–Mn–Sn-20
particles are more uniform in size, more regular in shape, and have
abundant mesoporous structures, providing larger specific surface
area and more active sites. The Sn content has a significant effect
on the surface morphology of the eliminator.
Catalyst
Composition
As shown in Figure , compared with
the peak values of standard cards CuO, MnO2, and SnO2, both Sn-doped and undoped composite metal oxide eliminators
show low-intensity diffraction peaks, indicating that the heat resistance
of the eliminators is significantly improved after calcination at
400 °C after a single metal oxide combination.
Figure 10
XRD patterns of Cu–Mn–Sn
composite oxides with different
Sn contents.
XRD patterns of Cu–Mn–Sn
composite oxides with different
Sn contents.For all of the eliminant samples,
the diffraction peak was observed
to be more disorderly, and all of the samples had a low degree of
crystallization. A low-intensity Cu1.5Mn1.5O4 phase was observed in all samples, but no MnOx and SnOx phase
was observed. It is believed that a large number of MnOx and SnOx
phases exist in the elimination agent as an amorphous phase. The CuO
phase was observed in Cu–Mn–Sn-10 and Cu–Mn–Sn-20.
Obviously, the crystallization degree of the CuO phase in Cu–Mn–Sn-20
sample is higher, which may be the reason for the higher activity
of the Cu–Mn–Sn-20 sample.Cu–Mn, Cu–Mn–Sn-10,
Cu–Mn–Sn-20,
and Cu–Mn–Sn-30 all have the Cu1.5Mn1.5O4 phase in their XRD curves, and the phase with
the highest crystallization degree is the Cu1.5Mn1.5O4 phase. It can be seen that the metal oxide with the
highest content in each sample is Cu1.5Mn1.5O4, which is the main component of the eliminant. The
Cu–Mn–Sn-20 sample Cu1.5Mn1.5O4 phase crystallization degree is relatively low and its diffraction
peak intensity is also low, but the sample activity is strong, indicating
that the existence of Cu1.5Mn1.5O4 phase is not conducive to improve the activity of the eliminator.
The crystallization degree and diffraction peak intensity of the Cu1.5Mn1.5O4 phase in the Cu–Mn–Sn-30
sample are obviously improved, indicating that excessive doping of
Sn is beneficial to the formation of the Cu1.5Mn1.5O4 phase but is not conducive to improving the activity
of the elimination agent.In order to understand the surface
composition and element valence
states of different Sn content eliminators, the full spectrum scanning
of Cu–Mn, Cu–Mn–Sn-10, Cu–Mn–Sn-20,
and Cu–Mn–Sn-30 was carried out by XPS technology, and
the C 1s element with a binding energy of 284.8 eV was calibrated.
The full spectrum and fineness of the calibrated data are shown in Figures and 11.
Figure 11
XPS scan full spectrum curve of elimination agent.
XPS scan full spectrum curve of elimination agent.According to the binding energy in Figure , the existence forms of Cu,
Mn, Sn, and
O elements are, respectively, Cu 2p, Mn 2p, Sn 3d, and O 1s, and fine
spectral analysis is conducted for them as shown in Figure .
Figure 12
Elimination agent XPS
scanning fine spectrum: (A) Cu 2p, (B) Mn
2p, (C) Sn 3d.
Elimination agent XPS
scanning fine spectrum: (A) Cu 2p, (B) Mn
2p, (C) Sn 3d.As can be seen from Figure , the binding energy
of Sn and Cu is typical of Sn4+ and Cu2+,[26] indicating
that they exist in the eliminator in a completely oxidized state.
However, the binding energy of Mn indicates the existence of a mixed
valence state in which Mn4+ dominates,[28] and a small amount of Mn2+ and Mn3+ may also exist in the eliminator. Cu–Mn, Cu–Mn–Sn-10,
Cu–Mn–Sn-20, and Cu–Mn–Sn-30 samples all
show shock peaks of about 940–945 eV, which are typical of
Cu2+, proving that Cu is completely oxidized in the solid
solution sample.[29]In order to explore
the relationship between the surface element
content and activity of Cu–Mn–Sn-10, Cu–Mn–Sn-20,
and Cu–Mn–Sn-30, ICP-OES and XPS were used to test the
surface content of Cn, Mn, and Sn elements on the surface of the eliminator
and compare them with the activity, as shown in Figure .
Figure 13
Relationship between
surface element content and activity of remover.
Relationship between
surface element content and activity of remover.Figure shows
the relationship between the content of Cn, Mn, and Sn on the surface
of the eliminator and its activity. For CO oxidation on the eliminator,
CO molecules are usually adsorbed on the Cu2+ site first
and activated first. Then it reacts with reactive oxygen species to
form CO2.[30] It can be seen that
Sn doping improves the distribution of Cu2+ on the surface
of the eliminator, thus improving the activity of the eliminator.
Water Resistance of Catalyst
In order
to study the effect of H2O on the elimination performance,
Cu–Mn, hoplicate, and Cu–Mn–Sn-20 were prepared
to absorb water for 10 h, and then the samples were scanned by FTIR
to study the water absorption performance.Sample preparation:
10 g of Cu–Mn, hoplicate, and Cu–Mn–Sn-20 was
removed and put into the experimental system as shown in Figure . The humidity
controller was used to control the humidity at the maximum of 95%
in the mine. The sample was placed in a tray for 10 h, and the wet
sample preparation was completed. Because of the great influence of
free water on FTIR results, pure N2 was used to purge the
sample for 30 min to remove the physically adsorbed gas. Finally,
the sample was taken out and put into the centrifugal tube for the
experiment.
Experimental device: 1–3, trays for storing samples;
4,
humidifier; 5, humidity sensor; 6, humidity controller.Figure shows
the FTIR spectrum of Cu–Mn, hoplicate, and Cu–Mn–Sn-20
samples after 10 h in a humid environment. According to Figure , Cu–Mn,
hoplicate, and Cu–Mn–Sn-20 appear at an absorption peak
at 3412 cm–1 after completely absorbing water, which
is hydroxyl (−OH) on the surface of the detergent.[25,31] However, an absorption peak appears at 1617 cm–1. It indicates that H2O exists on the surface of the eliminator
not in the form of hydroxyl (−OH) but in the form of lattice
water. The peak with an absorption spectrum of 3412 cm–1 is the antisymmetric and symmetric OH stretching vibration, and
the peak with an absorption spectrum of 1617 cm–1 is the HOH bending vibration peak.
Figure 15
FTIR spectra of Cu–Mn, hoplicate,
and Cu–Mn–Sn-20
after H2O is completely adsorbed.
FTIR spectra of Cu–Mn, hoplicate,
and Cu–Mn–Sn-20
after H2O is completely adsorbed.After the water was completely absorbed by Cu–Mn, hoplicate,
and Cu–Mn–Sn-20, an absorption peak appeared at 1113
cm–1, which was identified as the [O2–] free radical. [O2–] is obtained by the reaction of metal oxide with O2 molecule
in air, causing O2 molecule to lose an electron. The higher
the absorption peak of [O2–] ions is,
the higher the absorption peak of [O2–] is, and the increase of [O2–] indicates
that the oxidability of eliminators is enhanced, and the adsorption
of oxygen on the surface of eliminators is increased. This is the
reason why the activity of Cu–Mn–Sn-10 is greater than
that of Cu–Mn.After the complete adsorption of water
by Cu–Mn, hoplicate,
and Cu–Mn–Sn-20, an absorption peak appears at 523 cm–1, which is water in the coordination compound of H2O and Cu, and the spectral band is ρw(H2O). The results indicate that the lattice water and coordination
water exist at the same time, and the absorption peak of coordination
water is Cu–Mn > hoplicate > Cu–Mn–Sn-20.
This
rule showed an opposite pattern to the activity, indicating that coordination
water had a greater influence on the activity of the eliminator, because
the generation of coordination water occupied Cu2+, and
Cu2+ provided the active site in the elimination process
of the eliminator.[16,25]
Conclusions
In order to study the effect of Sn on the catalytic activity and
water resistance of Cu–Mn catalyst CO, the elimination agent
with Sn content of 0%, 10%, 20%, and 30% was prepared, where Cu/Mn
= 1:2. The activity test and water resistance test of the sample were
carried out, and the following conclusions were drawn:(1) A
test platform for the activity of eliminator was independently
developed, the characterization indexes for the activity of eliminator
were proposed, and activity tests on samples with different Sn contents
were carried out. The results showed that the activity of Cu–Mn–Sn-20
eliminators showed an inverted U curve with Sn content, and the activity
of Cu–Mn–Sn-20 eliminators with Sn content of 20% was
the highest, which was 3.23 times that of Cu–Mn eliminators.(2) N2 adsorption and desorption were used to test the
specific surface area and pore size of the samples with different
Sn contents. The results showed that when all of the tested samples
were mesoporous and the Sn content was 20%, the highest specific surface
area was 86.04 m2·g–1 and the pore
size was 10.88 nm, which improved the activity of the Cu–Mn–Sn
type eliminators.(3) A scanning electron microscope was used
to observe the surface
microstructure of samples with different Sn contents, and the sample
morphologies were roughly the same, showing round particles. The Sn
content has a significant effect on the surface morphology of the
eliminator. With the doping of Sn, the particle size decreases obviously
and the stack pore size becomes larger. Obviously, Cu–Mn–Sn-20
particles in Sn doped samples are more uniform in size, more regular
in shape, and have abundant mesoporous structures, which provide larger
specific surface area and more active sites and improve the activity
of Cu–Mn–Sn type eliminators.(4) X-ray diffraction
and X-ray photoelectron spectroscopy were
used to analyze the composition of the eliminators. For all eliminators,
only Cu1.4Mn1.5O4 and CuO phases
were detected, and a large amount of MnOx and SnOx existed in the
eliminators as amorphous phases. Sn and Cu exist in the eliminator
in the state of complete oxidation of Sn4+ and Cu2+, while Mn has a mixed valence state, in which Mn4+ dominates,
and a small amount of Mn2+ and Mn3+ also exist
in the eliminator. Cu–Mn–Sn-20 showed a CuO phase, and
the crystallization degree of Cu1.4Mn1.5O4 was lower, which improved the activity of the Cu–Mn–Sn
type eliminators.(5) FTIR technology was used to study the
adsorption behavior of
the remover on H2O. The adsorbed water on the surface of
the remover has two states, namely lattice water and coordination
water. The doping of Sn can inhibit the adsorption of water on the
surface of the remover. The absorption of lattice water and coordination
water is the least when the Sn content is 20%, which improves the
water resistance of the Cu–Mn–Sn-type scavenger.