| Literature DB >> 35401771 |
R Shanker1, D Khan1, R Hossain2, Md T Islam2, K Locock3, A Ghose2, V Sahajwalla2, H Schandl3, R Dhodapkar1.
Abstract
This review article aims to suggest recycling technological options in India and illustrates plastic recycling clusters and reprocessing infrastructure for plastic waste (PW) recycling in India. The study shows that a majority of states in India are engaged in recycling, road construction, and co-processing in cement kilns while reprocessing capabilities among the reprocessors are highest for polypropylene (PP) and polyethylene (PE) polymer materials. This review suggests that there are key opportunities for mechanical recycling, chemical recycling, waste-to-energy approaches, and bio-based polymers as an alternative to deliver impact to India's PW problem. On the other hand, overall, polyurethane, nylon, and polyethylene terephthalate appear most competitive for chemical recycling. Compared to conventional fossil fuel energy sources, polyethylene (PE), polypropylene (PP), and polystyrene are the three main polymers with higher calorific values suitable for energy production. Also, multi-sensor-based artificial intelligence and blockchain technology and digitization for PW recycling can prove to be the future for India in the waste flow chain and its management. Overall, for a circular plastic economy in India, there is a necessity for a technology-enabled accountable quality-assured collaborative supply chain of virgin and recycled material. Supplementary Information: The online version contains supplementary material available at 10.1007/s13762-022-04079-x.Entities:
Keywords: Biological recycling; Blockchain technology; Chemical recycling; Digitization; Informal and formal sector; Mechanical recycling
Year: 2022 PMID: 35401771 PMCID: PMC8976220 DOI: 10.1007/s13762-022-04079-x
Source DB: PubMed Journal: Int J Environ Sci Technol (Tehran) ISSN: 1735-1472 Impact factor: 2.860
Fig. 1Different processing pathways for plastic waste (modified from Chidepatil et al. 2020)
Fig. 2Yearly distribution of papers related to plastic waste recycling from 2000 to October 2021
Fig. 3a Recycling rates of different types of plastics in India (data extracted from CSE 2019b) and b percentage contribution of different recycling options in the Indian context (CSE 2021)
Plastic generation, plastic manufacturing, and recycling units in different states in India and status of plastic recycling and disposal in different states
| States/UT | Plastic generation (tonnes/annum) | Registered plastic manufacturing/recycling units | Unregistered plastic manufacturing/recycling units | Multilayer manufacturing units | Possible recycling and disposal methods involved |
|---|---|---|---|---|---|
| Andaman and Nicobar | 386.85 | – | – | – | Recycling, Road construction |
| Andhra Pradesh | 46,222 | Manufacturing units—131 Compostable units—1 | – | – | Recycling, Road construction, Co-processing in cement kilns |
| Arunachal Pradesh | 2721.17 | – | – | – | No information |
| Assam | 24,970.88 | Manufacturing units—18 | – | 5 | Road construction, Co-processing in cement kilns |
| Bihar | 4134.631 | Manufacturing/Recycling units—8 | Producers—225 Brand owners—203 Recyclers—36 | – | No information |
| Chandigarh | 6746.36 | Recycling units—7 | – | – | RDF processing plant |
| Chhattisgarh | 32,850 | Manufacturing units—8 Recycling units—8 | – | – | Recycling, Co-processing in cement kilns, Waste-to-energy plant |
| Daman Diu & Dadra Nagar Haveli | 1947.7 | 343 | – | – | No information |
| Delhi | 230,525 | Producers—840 | – | – | Waste-to-energy plant |
| Goa | 26,068.3 | Manufacturing units—35 Compostable unit—1 | – | 1 | Recycling, Co-processing in cement kilns, Sanitary landfills |
| Gujarat | 408,201.08 | Manufacturing/Recycling units—1027 Compostable units—12 | – | 10 | Co-processing in cement kilns |
| Haryana | 147,733.51 | Manufacturing units—69 Compostable unit—1 | – | 28 | Road construction |
| Himachal Pradesh | 13,683 | No information | 24 | 79 | Road construction, Co-processing in cement kilns, Waste-to-energy plants |
| Jammu & Kashmir | 74,826.33 | 259 | 45 | – | No information |
| Jharkhand | 51,454.53 | Manufacturing units—59 | – | – | Road construction, Co-processing in cement kilns, Reverse Vending Machines |
| Karnataka | 296,380 | Manufacturing/Recycling units—163 | 91 | – | Recycling, Co-processing plants |
| Kerala | 131,400 | Manufacturing units—1266 Producers—82 Recycling units—99 Compostable unit—1 | – | – | Recycling |
| Lakshadweep | 46 | – | – | – | Recycling |
| Madhya Pradesh | 121,079 | Manufacturing and Recycling units—164 Compostable unit—1 | – | 22 | Recycling, Road construction, Co-processing in cement kilns |
| Maharashtra | 443,724 | Recycling units—62 Compostable manufacturing units—6 | 42 | – | No information |
| Manipur | 8292.8 | Manufacturing units—4 | – | – | No information |
| Meghalaya | 1263 | 4 | – | – | Road construction |
| Mizoram | 7908.6 | – | – | – | Recycling |
| Nagaland | 565 | Manufacturing units—4 | – | – | Recycling, Road construction |
| Odisha | 45,339 | Manufacturing units—13 | – | 3 | Co-processing in cement kilns |
| Punjab | 92,890.17 | Manufacturing/Recycling units—187 Compostable units—2 Material Recovery Facility—169 | 48 | 4 | Recycling |
| Puducherry | 11,753 | Manufacturing/Recycling units—49 Compostable unit—1 | – | 4 | Road construction, Co-processing in cement kilns |
| Rajasthan | 51,965.5 | Manufacturing units—69 | – | 16 | No information |
| Sikkim | 69.02 | – | – | – | No information |
| Tamil Nadu | 431,472 | Manufacturing units—78 Recycling units—227 | – | 3 | Recycling, Road construction, Co-processing in cement kilns |
| Telangana | 233,654.7 | Manufacturing/Recycling units—316 | – | 2 | Recycling, Road construction, Co-processing in cement kilns |
| Tripura | 32.1 | Manufacturing units—26 Recycling units—4 | – | 2 | No information |
| Uttarakhand | 25,203.03 | Manufacturing/Recycling units—33 Compostable units—2 | 15 | 28 | Recycling |
| Uttar Pradesh | 161,147.5 | Manufacturing units—99 Recycling units—16 Compostable units—4 | 23 | 63 | Road construction, Co-processing in cement kilns, Waste-to-energy plant, Production of fibers and raw materials |
| West Bengal | 300,236.12 | Manufacturing/Recycling units—157 Compostable unit—1 | – | 9 | Road construction |
Data sources: (Central Pollution Control Board 2019; Central Pollution Control Board 2021; CSE 2020; Goa State Pollution Control Board 2020; Tamil Nadu Pollution Control Board 2020; Haryana State Pollution Control Board 2020; Jammu and Kashmir State Pollution Control Board 2018; Kerala State Pollution Control Board 2020; Maharashtra Pollution Control Board 2020; Uttarakhand Pollution Control Board 2019; Uttar Pradesh Pollution Control Board 2021)
Fig. 4Plastic recycling clusters in India (Plastindia Foundation 2018)
Fig. 5Number of reprocessors according to polymer types in India (ENF 2021). (Abbreviations: ABS: Acrylonitrile butadiene styrene; HIPS: High impact polystyrene; LLDPE: Linear low-density polyethylene; PA: Polyamide; PBT: Polybutylene terephthalate; SAN: Styrene acrylonitrile; POM: Polyoxymethylene; PMMA: Poly(methyl methacrylate); TPE: Thermoplastic elastomer)
Distribution of organized and unorganized plastic recycling units in India (Plastindia Foundation 2019)
| Parameters | 2018 report | 2019 report | Percentage growth |
|---|---|---|---|
| No. of organized recycling units | 3500 | 100 | − 93% |
| No. of unorganized recycling units | 4000 | 10,000 | 60% |
| Direct manpower | 600,000 | 100,000 | − 83% |
| Indirect manpower (including ragpickers) | 1 million | 1–1.5 million | 50% (concerning upper limit) |
| Amount of plastic waste recycled | 5.5 million metric tonnes | 6 million metric tonnes | 8.3% |
Fig. 6Plastic waste flow and recycling categorization (Modified from FICCI 2016; Sikdar et al. 2020; Tong et al. 2020)
The calorific value of popular plastics and conventional fuels (Zhang et al. 2021)
| Fuel | Calorific value (MJ/kg) |
|---|---|
| Polyethylene | 43.3–47.7 |
| Polypropylene | 42.6–46.5 |
| Polystyrene | 41.6–43.7 |
| Polyvinyl chloride | 18.0–19.0 |
| Polyethylene terephthalate | 21.6–24.2 |
| Polyamide | 31.4 |
| Polyurethane foam | 31.6 |
| Methane | 53 |
| Gasoline | 46 |
| Kerosene | 46.5 |
| Petroleum | 42.3 |
| Heavy oil | 42.5 |
| Household plastic solid waste mixture | 31.8 |
Techno-economic feasibility parameters for recycling technologies (Briassoulis et al. 2021a; CSE 2021; ElQuliti 2016; Fivga and Dimitriou 2018; Ghodrat et al. 2019; Larrain et al. 2021; NITI Aayog- UNDP 2021; Singh and Ruj 2015; Volk et al. 2021)
| Feasibility parameters | Mechanical | Chemical | Biological for bioplastic | |
|---|---|---|---|---|
| TECHNOLOGICAL | Type of polymer | PET, HDPE, LDPE, | PET, PP, PVC, PE, PS, laminated plastics, low-quality mixed plastics | Bio-PET, bio-PE, bio-PP, etc. |
| Energy requirements | 300–500 kW/month for 30–50 tonnes/month | 1200–1500 kW for 80–100 kg PW/hour (depends on type of technology and polymer type) | 40 TJ–1500 TJ (terajoule) | |
| Temperature requirement | 100–250 °C | Pyrolysis—300–900 °C Plasma pyrolysis—1730–9730 °C Gasification—500–1300 °C | 130–150 °C | |
| Biodegradability | Non-biodegradable | Non-biodegradable | Mostly biodegradable (PHA, PHV, PHH, PLA) | |
| Raw materials cost | Rs. 6–40/kg | Rs. 6–40/kg | Rs. 10–30/kg | |
| ECONOMICAL | Quality of processed materials | Depending on polymer type | Depend on type of technology and polymer type | High-quality compostable bio-polymer |
| Cost of recyclates | Rs. 20–150/kg (depends on type of polymers and quality of recycled products) | Rs. 20–40/l (diesel/fuel) | Oxo-degradable plastics—Rs. 90–120/kg Biodegradable films/bags—Rs. 400–500/kg | |
| Recycling facilities in India (units) | 7000–10,000 | 15–25 | 5–10 | |
| Cost requirements (Operating and capital costs) | 50–60 lakhs/annum | 50–65 lakhs for 1 TPD (tonnes per day) plant | 1–2 crores/annum |