| Literature DB >> 35382530 |
Abstract
This minireview suggests a conceptual and user-oriented approach for the design of process monitoring systems in bioprocessing. Advancement of process analytical techniques for quantification of critical analytes can take advantage of basic conceptual process design to support reasoning, reconsidering and ranking solutions. Issues on analysis in complex bio-industrial media, sensitivity and selectivity are highlighted from users' perspectives. Meeting challenging analytical demands for understanding the critical interplay between the emerging bioprocesses, their biomolecular complexity and the needs for user-friendly analytical tools are discussed. By that, a thorough design approach is suggested based on a holistic design thinking in the quest for better analytical opportunities to solve established and emerging analytical needs.Entities:
Keywords: bioanalytics; conceptual design; critical process parameters; critical quality attributes; process analytical technology (PAT)
Year: 2021 PMID: 35382530 PMCID: PMC8961037 DOI: 10.1002/elsc.202100116
Source DB: PubMed Journal: Eng Life Sci ISSN: 1618-0240 Impact factor: 2.678
FIGURE 1Diagram depicting the operational steps of a bioprocess (here, exemplified by a cell culture process) and the five functional systems influencing its transformation (the biological functions of the cells and the culture media, the bioprocess equipment, the information systems for monitoring, the management procedures for controlling the transformation technically or regulatory, and the humans carrying out the process in the plant). Included is also the active environment that may unanticipatedly influence the process steps or the functions responsible for the transformation
FIGURE 2The functions required for the conversion/transformation process (TrP) all interact with it or in between. Also, the undescribed or unknown surrounding environment (AEnv) may actively influence both functions and process. Active means here that it exerts any kind of effect of the functions or process. Note the bend arrows that indicate the direction of the effects (either one function exerts effect on another or the opposite)
The industrial needs and targets (typical examples)
| Kind of information needs | Specific need (examples) | Target metrics (examples) |
|---|---|---|
| Related to target product/quality‐related | • Quantitation of target and level of biomolecular impurities | Percentage (ppm) Structural patterns |
| • Verification of target integrity/structure | ||
| Related to plant capacity and production economy | • Bioactivity of cells or biocatalysts to maximize production volumes | Cell specific rates (mass/cell/time) (pH, temp., D.O.) Yield factors |
| • Physiochemical conditions for biocatalysts | Target product per plant unit volume | |
| • Separation in downstream process | ||
| • Specific efficiency of unit operations | ||
| • Inhibitive side‐products | ||
| Related to sustainability and environment | • Stability of the production in relation to demands from authorities | Variability (%) at repeated runs |
| • Durability of process equipment | Time period | |
| • Toxic side‐products and leachables from process | Percentage in product fluids and units |
FIGURE 3The path for the information system from sampling analytes to reading information through data processing. Each step is crucial for generation of the critical information. The shown path is also a transformation process, alike the bioprocess of Figure 1. Thus, similar functional systems play a vital role in the design of an analytical device, to transform the analyte into reliable and useful information
Pros and cons with available analytical methodologies
| Analytical capacities required in bioprocessing | Methodologies with eminent capacity to respond | Cause of uniqueness (of capacity) |
|---|---|---|
| Ability to inform just‐in‐time on biological activity | Spectrometric methods Microscopic methods Calorimetric methods | Fast transformation of light or heat transmission |
| To detect very low quantities of biological and chemical impurities | Immunologically based methods Biological recognition combined with amplification steps | Sensitive biorecognition between analyte and analytical ligand |
| To distinguish between structurally very similar molecules in complex media | All methods using Immunological or other biological recognitions such as aptamers, ligands etc. | Unique combinations of biological or non‐biological mimicking structures |
| To achieve reliable and repeatable information | Methods where the recognition event is stable and protected from degradation or where calibration models are sufficiently reliable | Biostructure is not vulnerable to changes during the time of analysis or use |
| To deliver information cost‐efficiently in time | Disposable devices with sensor elements Spectrometric methods | Mass fabrication of device, minute consumption of recognition elements |
FIGURE 4Performance metrics of analytical devices with critical limits as borders. (A) Three critical performances: response time, sensitivity, and selectivity, with three levels of limits and the intersections of these (grey). (B) Extended with two additional metrics, cost‐effectivity and stability, and intersections of all five at critical limit (grey)
FIGURE 5Analytical performance with critical limits for response time, sensitivity, selectivity, and cost effectivity. Selected methodologies are cited in the diagram: near‐infrared‐ [15, 16, 17], 2D fluorescence‐ [18, 19, 20], and Raman spectroscopies [21, 22, 23], in‐situ microscopy [24, 25, 26], holography [27, 28], calorimetry [29, 30], enzyme electrodes [31], enzyme thermistors [32, 33, 34], localized surface plasmon resonance [35], immuno‐capacitive sensors [36, 37, 38, 39], screen‐printed electrodes [40], aptamers [45], molecular imprinted polymers [47], electronic noses [48] and tongues [49], and lateral flow sensors [52]. Optical and spectroscopic methods are labelled blue, calorimetric red, methods based on biorecognition green, other methods with grey. Dashed red arrows show advancement of methodologies over time