Qiuyu Lin1,2, Yujie Mei1,2, Wei Huang3,4, Bo Zhang5, Ke Liu2,3,4. 1. School of Chemistry and Chemical Engineering, Harbin Institute of Technology, Harbin 150001, China. 2. Department of Chemistry, Southern University of Science and Technology, Shenzhen 518055, China. 3. Shenzhen Engineering Research Center for Coal Comprehensive Utilization, School of Innovation and Entrepreneurship, Southern University of Science and Technology, Shenzhen 518055, China. 4. Academy for Advanced Interdisciplinary Studies, Southern University of Science and Technology, Shenzhen 518055, China. 5. Key Laboratory of Coal Processing and Efficient Utilization of Ministry of Education, China University of Mining & Technology, Xuzhou, Jiangsu 221116, China.
Abstract
Effective regulation reagents are essential in low-rank coal flotation for improving the floatability of ultrafine particles. Polymer regulators have great potential in the surface modification of ultrafine coal particles. A novel nonionic polymer, polyvinylpyrrolidone (PVP), is evaluated in this study to determine its effectiveness as a regulator in floating ultrafine low-rank coal. Laser particle size analysis is used to discern both the size distribution of coal particles and the change in size distribution. Contact angle tests are carried out to evaluate the wettability of low-rank coal. Surface functional groups of low-rank coal are analyzed by Fourier transform infrared spectroscopy, and the surface interaction energy is tested by X-ray photoelectron spectroscopy. The results show effective adsorption of PVP and demonstrate the effects of PVP at the coal surface. The adsorption of PVP changes the proportion of exposed carbon and oxygen-containing functional groups on the surface of low-rank coal, regulating the size distribution of low-rank coal particles in suspension. The success of polyvinylpyrrolidone as a regulator in low-rank coal flotation is demonstrated, and the mechanisms by which PVP can affect ultrafine low-rank coal flotation are elucidated.
Effective regulation reagents are essential in low-rank coal flotation for improving the floatability of ultrafine particles. Polymer regulators have great potential in the surface modification of ultrafine coal particles. A novel nonionic polymer, polyvinylpyrrolidone (PVP), is evaluated in this study to determine its effectiveness as a regulator in floating ultrafine low-rank coal. Laser particle size analysis is used to discern both the size distribution of coal particles and the change in size distribution. Contact angle tests are carried out to evaluate the wettability of low-rank coal. Surface functional groups of low-rank coal are analyzed by Fourier transform infrared spectroscopy, and the surface interaction energy is tested by X-ray photoelectron spectroscopy. The results show effective adsorption of PVP and demonstrate the effects of PVP at the coal surface. The adsorption of PVP changes the proportion of exposed carbon and oxygen-containing functional groups on the surface of low-rank coal, regulating the size distribution of low-rank coal particles in suspension. The success of polyvinylpyrrolidone as a regulator in low-rank coal flotation is demonstrated, and the mechanisms by which PVP can affect ultrafine low-rank coal flotation are elucidated.
Low-rank
coal consists primarily of lignite and sub-bituminous
coals, and it accounts for the most significant proportion of the
total coal reserves worldwide. Low-rank coal is notorious for its
poor economic reprocessing and is almost without exception used as
fuel for power plants.[1,2] However, recent years have witnessed
an increasing interest in low-rank coal reprocessing, with the purpose
of improving its processability and leading to a higher economic appraisal
and cash flow. Among the propositions for low-rank coal reprocessing,
froth flotation is the popular choice due to its low operational cost
and robust performance on an industrial scale.[3,4] Coal
flotation is a technique based on the differences in surface hydrophobicity
between organic and mineral matter.[5] When
applied in low-rank coal reprocessing, separation performance deteriorates
due to the inherent characteristics of low-rank coal: high surface
roughness[6] and oxygen content.[7] Ultrafine particle size is also an important
factor constraining the floatability of low-rank coal.[8−10] As a rule, surface regulation methods are customarily employed for
the betterment of low-rank coal flotation performance.[2] Surface regulation is typically achieved with the aid of
surfactants and regulators, which have attained noticeable industrial
applications lately.[11]It has been
reported that surfactant can trigger a synergistic
effect with the collector on the coal surface and that it can play
a critical role in low-rank coal surface regulation.[12] Xia et al.[13] have discovered
that the hydrophobicity of coal can be improved by the addition of
dodecyltrimethylammonium bromide (DTAB). DTAB, a typical surfactant,
is a soluble microemulsifier that can also be utilized for surface
modification.[14] Marsalek et al.[15] have established the relationship between temperature
and cetyltrimethylammonium bromide (CTAB) adsorption on the coal surface.
The temperature is found to be an important factor affecting surfactant
adsorption and is used as a surface modification method. Harris et
al.[11] have summarized the improvement of
hydrophobicity of low-rank coal by efficient adsorption of nonionic
surfactants. This study discusses the advantages of nonionic surfactants
both in stability and in high efficiency. Qu et al.[12] have demonstrated the synergistic effect of surfactants
and collectors on the coal and oil–water interface. Li et al.[16,17] have calculated the energy of surfactant adsorbed on low-rank coal
via molecular simulation modeling assisted with X-ray photoelectron
spectroscopy (XPS) experimental analysis. Xia et al.[5,18] havesummarized the method of molecular simulation on low-rank flotation
and its significance in analyzing the effect of surfactant. They have
conducted an experimental investigation into the adsorption of cationic
surfactant on low-rank coal on the level of atomic bonding energy.
Wang et al.[19] have optimized low-rank coal
flotation through pH adjustment and inorganic salt ion addition. The
above studies have opened up a wide area for further research of low-rank
coal beneficiation, while also providing effective research paths
for subsequent research scholars.In recent years, researchers
have focused on polymers as surfactants
or regulators on mineral separation due to their particular chemical
properties and affordability. Zou et al.[20] have reported the role of hydrophobically modified P(AM-NaAA-C(16)DMAAC)
on coal selective flocculation. Li et al.[21] have researched the agglomeration of molybdenite fines by poly(ethylene
oxide). Nasser et al.[22] have analyzed the
effect of polyacrylamide on fine kaolinite and the behavior regulation
of kaolinite particles in suspensions. Researchers have studied the
effect of polymer adsorption on fine mineral agglomeration,[23] but the mechanism of polymer regulators on ultrafine
low-rank coal in flotation still requires further study.In
this paper, as a novel mineral separation reagent, polyvinylpyrrolidone
(PVP) is evaluated as a flotation regulator in low-rank coal beneficiation.
A nonionic polymer, PVP, is used as a carrier of functional molecules
in the pharmaceutical, food, and materials industries.[24,25] Esumi et al.[26] have reported the simultaneous
adsorption of PVP and a cationic surfactant on silica. Utilizing electron
spin resonance spectroscopy, it has been determined that the conformation
and state of PVP are the most significant factors in process regulation.
Sun et al.[27] have reported the regulation
effect of PVP in the directional preparation of gold and silver nanoparticles.
Zhang et al.[28] have reported the function
of the directional load of PVP through the hydrophobic structure.
PVP plays a role in regulating the surface structure and interaction
of the solid–liquid interface, which is an interaction that
also occurs in the process of low-rank coal flotation.To understand
the role of PVP in low-rank coal flotation, various
analyses including flotation have been performed. Contact angle testing
has been conducted to evaluate the role of polymer treatment on surface
wettability of low-rank coal. The influence of the adsorption of PVP
has been revealed by means of Fourier transform infrared spectroscopy
(FT-IR) and (XPS). The results described here may offer some guidance
on the further study on polymers in coal beneficiation. It is hoped
this study will be able to provide a reference for the application
of interface control and regulation.
Experimental
Section
Materials
The coal samples used in
this paper are from Shaanxi Coal Chemical Group Hongliulin Mining
Co., Ltd. in Shaanxi Province, China. The ash content of the coal
samples is less than 5%, and the initial coal particle size ranges
from 0.01 to 0.5 mm. The gross calorific value (GCV) of the coal is
21.36 MJ/kg, and the vitrinite average reflectance is less than 0.6%;
the samples are classified as sub-bituminous coal. Sub-bituminous
coal, termed SBC in this paper, has been chosen as an experimental
material mainly to study the enhancement effect of PVP on low-rank
coal flotation. The proximate and ultimate analysis results in Table show the moisture
(Mad% = 6.73%), ash (Aad% = 4.92%), volatile (Vad% = 39.81%), and fixed carbon content (FCad% = 58.45%)
of the coal samples. As a low-rank coal, the high moisture and oxygen
content will undoubtedly constrain the floatability of SBC.[29] To study the flotation behavior of low-rank
coal at ultrafine particle size, the SBC is crushed and the resulting
coal particles are ground to −0.074 mm. A laser diffraction
particle size analyzer (LPSA, Beckman LS 13320, USA) is used to evaluate
the particle size distribution. The results in Figure show an average diameter D50 of 18.91 μm for SBC. The partical grain size
in the figure that is larger than 74 μm is due to agglomeration
of fine particles in the flow channel of the laser particle size analyzer.
Table 1
Proximate Analysis and Ultimate Analysis
of Coal Samplesa
proximate
analysis/%
ultimate
analysis/%
Mad
Aad
Vad
FCad
C
H
N
S
O*
chemical results
6.73
4.92
39.81
58.45
72.41
3.84
0.99
0.00
22.76
M - moisture; A - ash; V - volatile;
FC - fixed carbon; ad - air-dry basis; * - by difference.
Figure 1
SBC particle size distribution from laser diffraction
size analysis.
M - moisture; A - ash; V - volatile;
FC - fixed carbon; ad - air-dry basis; * - by difference.SBC particle size distribution from laser diffraction
size analysis.The reagents used in experiments
are listed in Table . All the reagents used are
from Shanghai Macklin Biochemical Co., Ltd., China. The partial macromolecule
structure of PVP is shown in Figure .
Table 2
Reagent Information
name
purity
molecule weight
abbreviation
dodecane
≥98%
170
DD
polyvinylpyrrolidone
40000
PVP
2-octanol
≥98%
130
2-octanol
Figure 2
Partial macromolecular
structure of PVP.
Partial macromolecular
structure of PVP.
Flotation
Experiments
Flotation tests
of SBC were performed in a 140 mL flotation cell (RK/FD II, Wuhan
Tankuang Co., Ltd.) using ultrapure water as a medium with the stirring
speed fixed at 1800 rpm. In each flotation test, 20 g of SBC was added
to the 140 mL flotation cell to prepare a coal slurry. The 0.14 mg/mL
reagent dodecane (DD) was added as a collector, and the 0.089 mg/mL
reagent 2-octanol was then added as frother. After stirring and mixing,
the coal slurry was floated and the froth product was collected, filtered,
and dried. In the experiment with polyvinylpyrrolidone pretreatment,
a 7 mg/L PVP solution was added to regulate the coal slurry before
the addition of DD and 2-octanol. After the flotation test, all the
collected samples were filtered, dried, and weighed to calculate the
cumulative flotation recovery using eq :where Mf is the
weight of floated coafal, Mt is the weight
of total coal feedstock, and Rreal is
the tested cumulative flotation recovery.Measurement of the
error (y) in cumulative flotation recovery was calculated
with (n) tests, the experimental results (Rreal = x), and their average
value (x̅). The error (y)
was calculated using eq eq :The value of y was set as
the depth of error bars in the results and discussion part, and it
was also used to analyze the validity of the obtained data.
Particle Size Analysis
LPSA was used
to evaluate the change in particle size distribution of SBC; this
analysis worked well using the wet method. For measuring the optical
parameter, the real and imaginary part of the medium refractive index
values were set to 1.8 and 0.8, respectively. Ultrapure water was
used for sample dispersion.[8] To correspond
to the dosage of reagent and solid content in the flotation test,
the 0.14 g/mL coal slurry with 7 mg/L PVP solution was stirred at
a rotation speed of 600 r/min and prepared as the test sample. The
sample was injected into the LPSA with a microsyringe and was subjected
to constant agitation in the LPSA channel.
Contact
Angle Measurements
The contact
angle instrument (Kruss100, Germany) was used to analyze the contact
angle of SBC. Before the contact angle measurement, SBC was dispersed
in water to prepare the suspension, and then different dosages of
PVP were added to the suspension. After shaking and mixing for 24
h, the solutions were concentrated, filtered, and dried in a vacuum
chamber. The dried samples were extruded by a mechanical hydraulic
tablet press (formed from packing of a die cavity) at a pressure of
20 MPa. Finally, the contact angle measurement was performed using
the sessile drop method.[30] The drop distance
was controlled at 3 cm, and the droplet was 9 μL.
FT-IR Test
The Fourier Infrared Spectra
Nicolet iS10 (FT-IR, Thermo Fisher Scientific, America) was set and
recorded over the wavenumber range from 4000 to 600 cm–1.[31] For the preparation of SBC with PVP
treatment, 0.5 g of SBC was added to 50 mL of ultrapure water (with
a resistivity below 18.2 MΩ·cm), while PVP was predissolved
and added into the suspension. The suspension was mixed and shaken
at 100 rpm for 24 h using a concussion instrument, and then the solution
was filtered to harvest the solid samples. The solid samples were
washed using ultrapure water at least three times and dried in a vacuum
oven at 40 °C for 24 h.
XPS Analysis
To
obtain binding changes
of the coal surface before and after PVP treatment, X-ray photoelectron
spectroscopy (XPS) was performed at 25 °C (ULVAC PHI 5000 VersaProbe
III) with a monochromatic X-ray source. The Al Kα radiation
(hν = 1486.6 eV) and a light spot size of 200
μm were set.[32] The spectra were recorded
and stored at a pass energy of 26 eV in steps of 0.05 eV. The fitting
process was performed with Multipak software and the binding energies
were corrected by setting the C 1s hydrocarbon peak to 284.80 eV.
Results and Discussion
Flotation
The flotation behavior
of SBC and SBC with PVP pretreatment is shown in Figure ; the flotation recovery has
significant differences between the two samples. It can be seen in Figure that the cumulative
flotation recovery (R) of SBC with PVP pretreatment
(indicated by the red curve in Figure ) is always higher than that of SBC without PVP pretreatment
(indicated by the black curve in Figure ) during the first 5 min. In the first 5
min, the maximum measured R of SBC flotation without
PVP is 42.82% (Table S1), while the test
with PVP pretreatment is measured at 50.03% (Table S2). As a low-rank coal, SBC exhibits a poor flotation performance
without PVP treatment. With the addition of PVP pretreatment, the
cumulative flotation recovery of SBC can be increased by 7.21% in
an absolute value and by 16.84% in relative terms.
Figure 3
Flotation results of
SBC (red line, cumulative recovery with pretreatment
of PVP; black line, cumulative recovery without PVP pretreatment).
Flotation results of
SBC (red line, cumulative recovery with pretreatment
of PVP; black line, cumulative recovery without PVP pretreatment).The pretreatment of PVP yields a significant improvement
of cumulative
flotation recovery of low-rank coal, but quantitative indexes are
still needed to explain the influence of PVP on the flotation rate.
Here we introduce a flotation rate equation to evaluate the change
of PVP pretreatment on the flotation rate. In previous studies, researchers
have assumed that the flotation process can be described as a first-order
reaction.[33]The first-order dynamics
equation can be expressed as eq :where R is the real floating
rate, Rmax is the maximum floating rate, k is the flotation fitted rate constant, and t is the flotation time.The first-order dynamics equation assumes
all mineral particles
float at the same rate.[34] However, in reality
this is rarely the case. To describe a situation where the flotation
products differ in floating rate, there are multiple stages with different
flotation rate constants, and the flotation dynamics equation can
be expressed as eq :where m is the fraction
of component i and k is the rate constant of component i. The most commonly used expression is Kelsall’s
model, which contains a fast floating fraction and a slow floating
fraction. This is shown as eq :where Rmax is
the maximum overall theoretical recovery, Rfast is the maximum recovery of the fast floating component, and kf and ks are the
rate constant of the fast float and slow float components, respectively.The SSQ function in the Excel Solver tool was used to analyze the
fitting and iteration effect. The expression of SSQ is defined as eq :where R is the real recovery
and R̆ is the fitted value. The Solver tool
in Excel can be used for mathematical analysis of linear or nonlinear
fitting, and the order of iteration is to find the optimum solution
for the definitive problem. In Solver, constraints for eq are added (Rfast ≤ 100, Rfast > Rslow, kf > ks) and the SSQ formula eq is added as the target cells to be minimized,
so that the operation represents the true physical process with a
fast and a slow stage. The iteration result shown in Figure conforms to the assumptions;
details can be found in the Supporting Information (SI, Figure S1 and Figure S2). For the experiment with PVP pretreatment, the values of Rfast, Rslow, kf, ks, and SSQ are
43.51, 8.28, 0.92, 0.90, and 6.91 (Table S2). For the experiment without PVP pretreatment, the values of Rfast, Rslow, kf, ks, and SSQ are
35.28, 10.07, 0.73, 0.71, and 8.82 (Table S1).
Figure 4
Flotation results of SBC (red line, coal recovery after pretreatment
of PVP; black line, coal recovery without PVP pretreatment).
Flotation results of SBC (red line, coal recovery after pretreatment
of PVP; black line, coal recovery without PVP pretreatment).We speculate that the poor flotation performance
of SBC coals is
attributed to the hydrophilicity and surface-exposed functional groups.
Therefore, the influence of PVP pretreatment on the SBC coals has
been investigated by XPS, FT-IR, and contact angle analyses as described
in the following sections. The advantages of utilizing PVP are that
there are no additional process and no more required energy input.
However, one of the disadvantages of PVP in the experiment is its
dissolution process, which requires a certain amount of time. Too
short a time will result in the PVP floccule not unraveling, whereas
too much time leads to excessive hydrolysis of PVP. The problem may
be solved by modification of the polymer chain with the help of a
reaction or other reagents. Chou et al.[35] have found that PVP nanoparticles tend to be more stable in the
presence of phosphoric acid, which may be a solution for improving
the performance of PVP. The derivative reagents of PVP are being studied
currently, and the test results can be updated after sufficient progress.
Particle Size
To analyze the effect
of PVP on the particle aggregation behaviors of SBC, we evaluated
SBC in PVP solutions with different concentrations. LPSA was used
to measure the size distribution of the samples, and the results were
shown in Figure .
The results showed a change in particle size distribution when the
concentration of PVP solution was set at 1, 7, and 15 mg/L. The D50 of samples with PVP treatment was larger
than the SBC without PVP treatment (details in Figures S3—S10).
Figure 5
Size distribution variation of coal samples
with different concentrations
of PVP. 0 mg/L indicates that PVP has not been added.
Size distribution variation of coal samples
with different concentrations
of PVP. 0 mg/L indicates that PVP has not been added.Particle size distribution was analyzed by LPSA through light
diffraction
and scattering of particles. Fraunhofer diffraction and Mie scattering
theory were used to calculate the spatial distribution (light scattering
spectrum) of particle size. The test process was not affected by temperature,
sample viscosity, and density. The median size D50 parameter was used to represent the feature size of particles
swarm.[36]The initial D50 of SBC without PVP
treatment was 18.91 μm (Table S3),
while after the PVP treatment of different concentrations D50 reached 24.66 μm (Table S5), 26.89 μm (Table S7), and 27.03 μm (Table S9). The
particle size showed an increase of 30.41%, 42.20%, and 42.94%, respectively.With PVP addition, the increase in D50 value established there is particles agglomeration. The collision
adhesion of ultrafine particles could be affected by solution properties
such as solution viscosity, surface tension, gas bubbles, and contents.[37] All the conditions were controlled in the experiment,
the only variable was the low dosage addition of PVP. It could be
deduced that PVP affected the adhesion efficiency of ultrafine particles,
and thus D50 of SBC could be changed.
Larger particle size was a factor that would also affect flotation.
In flotation, ultrafine coal particles were gathered by collectors
during the mixing and stirring process and were floated via bubbles
induced in the water solution. The relationship between particle size
distribution and flotation behavior had been studied, and the influence
of polyvinylpyrrolidone was now been established.
Contact Angle
To test the role of
PVP on the contact angle of SBC, 7 and 15 mg/L PVP solutions were
employed to treat SBC. SBC treated by pure water was used as a blank
control group (SBC-1), while the SBCs with PVP treatment samples were
recorded as SBC-2 (7 mg/L PVP) and SBC-3 (15 mg/L PVP), respectively. Figure showed the results
of the contact angle tests, demonstrating the change between different
PVP concentrations and the effect of increasing contact time.
Figure 6
Change of contact
angle with the increasing contact time. Sample
information: SBC-1 (0 mg/L PVP), SBC-2 (7 mg/LPVP), SBC-3 (15 mg/LPVP).
Change of contact
angle with the increasing contact time. Sample
information: SBC-1 (0 mg/L PVP), SBC-2 (7 mg/LPVP), SBC-3 (15 mg/LPVP).The contact angles at 1 s contact time for SBC-1,
SBC-2, and SBC-3
were 37.3°, 38.5°, and 40.4°, respectively. It could
be seen that PVP increased the contact angle of SBC, but the effect
was slight. All the samples showed a specific retention time, which
was worth investigating. It was observed that the contact angles of
SBC-1, SBC-2 and SBC-3 had different decline rates with increasing
contact time, and Figure showed this trend. These data indicated that the coal surface
was more hydrophobic after treatment with PVP.Other researchers
also reported the phenomenon where the declining
trend of contact angle was a function of increasing time.[38] PVP might influence the contact angle of SBC,
and with increasing time the change was even more dramatic. Thus,
we deduced that PVP played a role as a regulator in the surface modification
of coal, which affected the contact angle of SBC. While a high content
of the oxygen-containing group exposed on the surface of SBC might
also affect the contact angle, the carbon/oxygen ratio on the surface
could also be regulated by SBC. Those details required investigation
via XPS. It was also still unknown whether PVP had stable and effective
adsorption, which could be tested by XPS for the level of elemental
bonding energy. For further analysis, the inner construction change
of coals needed to be considered; this might need to be certified
and counted by surface area and porosity testing. The enhancement
by PVP on SBC flotation might also be attributed to the long carbon
chain of the PVP macromolecules; thus, the molecular weight and polymer
hydrolysis also needed to be considered in further research.
FT-IR
As shown in Figure , the FT-IR spectra shows the
changes in SBC functional groups before and after the treatment with
PVP, which establishes the interaction mechanism between PVP and low-rank
coal. The characteristic peaks of PVP are shown by the orange curve
concur with data reported by other researchers.[39−41]
Figure 7
FT-IR spectra of SBC
before (blue) and after (red) treatment with
PVP (orange).
FT-IR spectra of SBC
before (blue) and after (red) treatment with
PVP (orange).The infrared absorption peaks
of SBC with PVP treatment are shifted
to 2851.42 and 2920.36 cm–1, as compared with the
initial peaks of SBC without PVP treatment at 2908.55 and 2975.77
cm–1. These wavenumbers correspond to the antisymmetric
and symmetric stretching vibrations of −CH3, −CH2–, and aromatics in SBC.[42−44] It has been reported
that the hydrophobic force between the solid–liquid interface
is affected by surface groups on the coal surface. The change of −CH3, −CH2–, and aromatic peaks may be
attributed to the interaction between PVP macromolecules and SBC.
The change of oxygen-containing groups is also significant; the intensity
of peaks of −Si–O at 1040.78 cm–1 decreases
and shifts to 1031.25 cm–1; PVP may partially cover
the −Si–O groups on the surface of SBC. The intensity
of peaks near 1593.13, 1440.32, and 1662.57 cm–1 increases, which may be due to the interchain forces and strain
in five-member rings of PVP marcromolecules.[40,45] The peak at 1239.03 cm–1 of SBC with PVP treatment
shows higher intensity than that of SBC without PVP treatment, and
the latter has a peak shift to 1217.28 cm–1. This
peak is assigned to the bending vibration of −C–O and
the −CH2 ring wag mode. This peak shift indicates
an interaction between a SBC hydroxyl group and the lactam ring of
PVP, specifically formation of hydrogen bonds.[46] The intensity of peaks in the range 3600—3200 cm–1 increases, corresponding to the broad infrared absorption
of −OH in SBC after PVP treatment. It also shows that −OH
groups are partially involved in hydrogen bonding with the carbonyl
group or with the N atom in PVP macromolecules.[40,47] In conclusion, the surface groups of SBC are changed by the adsorption
of PVP.
XPS
XPS wide sweep spectra were used
to analyze the effect of PVP on the SBC surface at the level of element
composition. As shown in Figure , the relative amount of C increased from 75.9% to
77.6% with addition of PVP (C is the main surface element in SBC).
The initial carbon/oxygen ratio of SBC was 3.37 and the carbon/oxygen
ratio of PVP was 6, demonstrating that the oxygen content of PVP was
significantly lower than that of SBC. Therefore, the carbon/oxygen
ratio increment of SBC (increased to 4.88 after PVP treatment) confirmed
polar interactions between the lactam group of PVP and the hydrophilic
sites (oxygen functional groups) at the surface of SBC.[48,49] The relative amount of Si decreased from 1.6% to 1.3% and the N
content reached 5.2% after PVP treatment, which was additional strong
evidence of polar interaction.
Figure 8
XPS wide sweep spectra of coal before
(a) and after (b) treatment
with PVP (c).
XPS wide sweep spectra of coal before
(a) and after (b) treatment
with PVP (c).Figure illustrates
the C 1s peak fitting results for carbon species on the SBC surfaces
before and after treatment with PVP. The results of fitting curves
have a high degree of confidence. The peak at the binding energy of
284.80 eV (Figure a–c) corresponds to the chemical groups C—C and C—H
and is maintained at 284.80 eV to value the shift of other peaks.
The peaks at 285.82 eV (Figure a,b) and 285.79 eV (Figure c) correspond to C—O groups. The peaks at 286.94
eV (Figure a), 286.79
eV (Figure b), and
287.35 eV (Figure c) correspond to C=O groups. Finally, the peak at 288.22 eV
(Figure b) corresponds
to O=C—O groups.[50−52] PVP is rich in carbon–oxygen
double bonds, which lead to the increases in relative content of C=O
on the SBC surface from 3.44% (Figure a) to 9.79% (Figure b); this confirms effective adsorption of PVP on the
coal surface. The relative content of C—O and O—C=O
groups on the SBC surface also increases after treatment with PVP.
The mechanism could be that partial C=O groups in PVP are converted
to C—Oδ− for resonance; the same result
is obtained from fitted XPS C 1s spectra from PVP.[40] It can be deduced that the formation of hydrogen bonds
between the lactam group of PVP and the oxygen functional groups of
SBC occurred on the SBC surface (Figure ).[53]
Figure 9
Fitted XPS
C 1s spectra results of SBC coal before (a) and after
(b) treatment with PVP (c).
Figure 10
Rationale
of the interaction between SBC and PVP.
Fitted XPS
C 1s spectra results of SBC coal before (a) and after
(b) treatment with PVP (c).Rationale
of the interaction between SBC and PVP.
Summary and Conclusion
This paper focuses
on the role of PVP in ultrafine low-rank coal
flotation. SBC collected from Shaanxi and PVP-K30 are employed in
this investigation. Due to the results from flotation, LPSA, contact
angle, FT-IR, and XPS tests, we define PVP as a regulator. As a macromolecule
rarely used in flotation, the characteristics of PVP and its effect
on low-rank coal are worth further investigation. The main conclusions
are summarized below:Polyvinylpyrrolidone is an effective
regulator in coal flotation due to its role in adjusting the contact
angle of SBC and in the agglomeration of ultrafine coal particles.
The larger the PVP dosage used, the longer duration time and lower
decline rate for the contact angle of SBC. These effects are achieved
with a low dosage of PVP. Hence, a low addition of PVP can significantly
increase the flotation rate, thus improving the cumulative flotation
recovery of SBC.Polyvinylpyrrolidone
is effectually
adsorbed on the surface of SBC. The adsorption is demonstrated using
FT-IR by the shift of infrared peaks and the presence of characteristic
peaks. The variation of binding energy found via XPS also validates
the effective interaction between PVP and SBC.The adsorption of PVP on SBC is reflected
in both elemental and binding energy variation. The regulation of
the content of C—C, C=O, and −COO groups proved
the selective shelter of PVP on the SBC surface. The peak intensity
change observed from surface functional groups shows the mechanism
of the interaction between PVP and low-rank coal.The tests in this paper reveal that the poor flotation performance
of SBC coals may be attributed to surface oxygenic functional groups
and ultrafine particle size. However, the induction of PVP as a regulator
in flotation did help with recovery and flotation rate, which may
be attributed to the regulation of surface exposure and the enhanced
collision adhesion efficiency of SBC. In conclusion, the poor flotation
performance of SBC can be improved by PVP, and the change is likely
due to the adsorption of PVP on SBC. The adsorption of PVP regulated
the surface of coal and improved the agglomeration of ultrafine coal
particles, which is beneficial for flotation performance. As macromolecules
that are easy to be loaded or modified, polyvinylpyrrolidone and the
derivative reagents are worth further research.