| Literature DB >> 35382094 |
A Sivakumar1, N Bagath Singh2, D Arulkirubakaran3, P Praveen Vijaya Raj4.
Abstract
The pandemic recession has caused enormous disturbances in many industrialized countries. The massive disruption of the supply chain of production is affecting manufacturing companies operating in and around India. Particularly the medium-sized bus body building works have been reduced, due to its compound anomalies. The integrated view of the production facility priorities is not an easy task. Since it is difficult for available labour to conduct an entire project, the completion of a production process is delayed. But still, the dilemma remains as to how production managers can correctly interpret the priorities of the facility. Indeed, this is a problem missing from the previous study. Fortunately, in the current competitive environment, it is essentially needed. This study has been used Back Propagation Neural Network (BPNN) approach for predicting production facility priorities. The experimental results confirm the suitability of the model for predicting priorities. A real-world problem is taken into account in making use of the model output. In this sense, this total solution facilitates production managers in assessing and enhancing the production facilities. The findings emphasize the priority of "equipment effectiveness, labour scheduling and communication" in order to strengthen the post-pandemic production facility.Entities:
Keywords: BPNN; Bus bodybuilding; Competitiveness; Flexibility; Production facility priorities
Year: 2022 PMID: 35382094 PMCID: PMC8970063 DOI: 10.1007/s11135-022-01365-1
Source DB: PubMed Journal: Qual Quant ISSN: 0033-5177
Fig. 1Bus body building works flow
Country wise confirmed COVID-19 cases
| Country | Confirmed COVID-19 Cases | Source |
|---|---|---|
| United States of America | 4,862,513 | World Health Organization (WHO) Nearly Globally, As of May 2021 |
| Brazil | 2,751,665 | |
| India | 1,861,821 | |
| Russia Federation | 861,423 | |
| South Africa | 516,862 | |
| Mexico | 443,813 | |
| Peru | 433,100 | |
| Chile | 361,493 | |
| Spain | 344,134 | |
| Colombia | 327,850 | |
| Iran | 312,035 | |
| United Kingdom | 305,623 | |
| Italy | 248,229 | |
| Turkey | 233,851 | |
| Germany | 212,320 | |
| France | 191,295 | |
| Total | 14,268,027 |
Definitions
| Time Scale | Definition | Reference |
|---|---|---|
| Eighteenth century | The word productivity appears in article for the first time | Organisation for European Economic Co-operation (OEEC) ( |
| Nineteenth century | Faculty to produce | |
| Twentieth century | Relationship between output and the means employed to produce this output | Fabricant ( |
| A family of ratios of output to input | Bernolak ( | |
| Twenty first century | Total factor productivity is ratio between total output to measures the combined input factors of labour, materials, equipment, capital, design | Song and AbouRizk ( |
| The ratio of tangible output to the tangible input | Sumanth ( | |
| The quantity of work produced per man-hour, equipment-hour, crew-hour worked | Durdyev et al. ( | |
| The ratio between completed work and expanded work hours to execute the project | Nasirzadeh and Nojedehi ( | |
| Real output per hour worked | Calcagnini and Travaglini ( | |
| Ratio of output quantity to quantity of inputs | Gerek et al. ( | |
| Amount of goods produced within a labour unit | Woltjer et al. ( |
Different factors affecting labour productivity and methodology used
| Industry | Methodology | Optimization | Productivity affecting factor | Measurement calculation | Reference |
|---|---|---|---|---|---|
| Construction | Neural network (NN) | Labour productivity | 9 factors identified | Importance Index | Dissanayake et al. ( |
| Construction | System dynamics modeling | Labour productivity losses | Endogenous & Exogenous variables | Not involved | Enshassi et al. ( |
| Economics | Bayesian linear model | Capital & labour productivity | Labour & Capital efficiency | Not involved | As’ad et al. ( |
| Manufacturing (Steel rolling mill) | Fuzzy mixed integer bilinear program | Master production schedule | Production plan | Not involved | Späth ( |
| Manufacturing | FLOPACE Model | Labour productivity | 20 factors identified | Important index model | Goel et al. ( |
| Construction | Artificial neural network (ANN) | Project performance | 16 factors identified | Importance Index | El-Gohary et al. ( |
| Construction | Computational Intelligence | Labour productivity | 7 factors identified | Performance Indicator | Alaloul et al. ( |
| Construction | Panel survey ranking using SPSS | Labour productivity | 35 factors analyzed by 3 categorize | Relative importance index | Golnaraghi et al. ( |
| Construction | Panel Ranking | Labour productivity ranking | 45 factors analyzed & 6 identified | Importance Index | Ponmalar et al. ( |
| Incumbents firms | Regression model | Employment type & time of work | Non-standard work forms & working time | Not involved | Al-Kofahi et al. ( |
| Construction | Dynamic modeling | Labour supply chain | Skilled labour shortage | Not involved | Kim et al. ( |
| Construction | Neuro fuzzy system | Production rate | Complex relationship between variables | Not involved | Gerami Seresht and Fayek ( |
Different ANN models
| Model | Mathematical programming models | Different ANN models | Back propagation model |
|---|---|---|---|
| Description | Linear, Non linear, Integer programming, dynamic programming | General Regression NN, Radial Basis Function NN, Adaptive Neuro Fuzzy Information System, Elman propagation algorithm | Backward propagation of errors is an algorithm for supervised learning of AI network using gradient descent |
| Literature | Al-Kofahi et al. ( | Dissanayake et al. ( | Alaloul et al. ( |
| Advantages | May provide optimal solution | Structure way to search for optimal solution. Feed forward method training. Hybrid learning algorithm. Can solve any function approximation | Robust search algorithm &Efficient way to search for optimal near optimal solution. Multiple hidden layer output. Bayesian regularization & Back propagation for data training |
| Disadvantages | Difficult to formulate. The gradient-descent in load minimum | Unrelated calculations to evaluate new inputs cannot be ignored | Random search is time consuming |
Fig. 2Model development flowchart
Fig. 3Theoretical framework
Descriptive data statistics
| Representation | Factors | Mean | Standard error mean | Standard deviation | Minimum | Median | Maximum |
|---|---|---|---|---|---|---|---|
| F1 | Education of employee | 0.5623 | 0.0087 | 0.0452 | 0.5000 | 0.5870 | 0.6000 |
| F2 | Employee’s attitude, belief, values | 0.7577 | 0.0050 | 0.0261 | 0.7330 | 0.7470 | 0.7930 |
| F3 | Physical & mental well being | 0.6667 | 0.0094 | 0.0491 | 0.6200 | 0.6470 | 0.7330 |
| F4 | Self motivation | 0.6977 | 0.0053 | 0.0277 | 0.6670 | 0.6930 | 0.7330 |
| F5 | Wages | 0.7910 | 0.0025 | 0.0130 | 0.7730 | 0.8000 | 0.8000 |
| F6 | Working condition | 0.7067 | 0.0022 | 0.0112 | 0.6930 | 0.7070 | 0.7200 |
| F7 | Working environment | 0.6757 | 0.0012 | 0.0062 | 0.6670 | 0.6800 | 0.6800 |
| F8 | Equipment effectiveness | 0.8777 | 0.0035 | 0.0179 | 0.8530 | 0.8870 | 0.8930 |
| F9 | Scheduling | 0.9043 | 0.0022 | 0.0117 | 0.8930 | 0.9000 | 0.9200 |
| F10 | Communication | 0.8287 | 0.0022 | 0.0117 | 0.8130 | 0.8330 | 0.8400 |
| F11 | Socio-psychology | 0.7133 | 0.0010 | 0.0054 | 0.7070 | 0.7130 | 0.7200 |
| P1 | Productivity | 0.7443 | 0.0015 | 0.0077 | 0.7260 | 0.7440 | 0.7600 |
Pearson correlation matrix for input and output parameter
| Factors | F1 | F2 | F3 | F4 | F5 | F6 | F7 | F8 | F9 | F10 | F11 | P1 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| F1 | 1 | − 0.002 | 0.019 | − 0.021 | 0.005 | − 0.015 | − 0.022 | − 0.019 | − 0.017 | − 0.022 | 0.016 | 0.084 |
| F2 | − 0.002 | 1 | 0.041 | − 0.036 | − 0.039 | 0.019 | − 0.032 | 0.005 | − 0.056 | − 0.02 | 0.047 | 0.023 |
| F3 | 0.019 | 0.041 | 1 | − 0.011 | − 0.04 | 0.032 | − 0.006 | 0.024 | − 0.033 | 0.005 | 0.026 | 0.0108 |
| F4 | − 0.021 | − 0.036 | − 0.011 | 1 | 0.036 | − 0.031 | 0.002 | − 0.025 | 0.026 | − 0.009 | − 0.02 | 0.078 |
| F5 | 0.005 | − 0.039 | − 0.04 | 0.036 | 1 | − 0.015 | 0.033 | − 0.001 | 0.054 | 0.022 | − 0.045 | 0.09 |
| F6 | − 0.015 | 0.019 | 0.032 | − 0.031 | − 0.015 | 1 | − 0.03 | − 0.011 | − 0.037 | − 0.025 | 0.033 | − 0.014 |
| F7 | − 0.022 | − 0.032 | − 0.006 | 0.002 | 0.033 | − 0.03 | 1 | − 0.025 | 0.02 | − 0.011 | − 0.015 | 0.037 |
| F8 | − 0.019 | 0.005 | 0.024 | − 0.025 | − 0.001 | − 0.011 | − 0.025 | 1 | − 0.024 | − 0.024 | 0.022 | 0.024 |
| F9 | − 0.017 | − 0.056 | − 0.033 | 0.026 | 0.054 | − 0.037 | 0.02 | − 0.024 | 1 | 0.004 | − 0.044 | 0.977 |
| F10 | − 0.022 | − 0.02 | 0.005 | − 0.009 | 0.022 | − 0.025 | − 0.011 | − 0.024 | 0.004 | 1 | − 0.001 | 0.048 |
| F11 | 0.016 | 0.047 | 0.026 | − 0.02 | − 0.045 | 0.033 | − 0.015 | 0.022 | − 0.044 | − 0.001 | 1 | − 0.023 |
| P1 | 0.084 | 0.023 | 0.0108 | 0.078 | 0.09 | –0.014 | 0.037 | 0.024 | 0.977 | 0.048 | –0.023 | 1 |
Fig. 4General architecture of BPNN model
Performance Indices for models with 1 hidden layer
| Neurons | 5 | 10 | 15 | 20 | 25 | 30 | 35 | 40 | 45 | 50 |
|---|---|---|---|---|---|---|---|---|---|---|
| Performance Indices for models with 1 hidden layer | ||||||||||
| MSE | 0.0555 | 0.012 | 0.02 | 0.048 | 0.022 | 0.039 | 0.014 | 0.025 | 0.018 | 0.011 |
| R2 | 0.8325 | 0.899 | 0.918 | 0.811 | 0.909 | 0.844 | 0.972 | 0.841 | 0.88 | 0.9 |
| R2 train | 0.81 | 0.914 | 0.947 | 0.749 | 0.947 | 0.852 | 0.88 | 0.484 | 0.72 | 0.958 |
| R2 test | 0.707 | 0.703 | 0.751 | 0.66 | 0.847 | 0.82 | 0.849 | 0.71 | 0.69 | 0.778 |
| Performance Indices for models with 2 hidden layer | ||||||||||
| MSE | 0.026 | 0.047 | 0.00677 | 0.016 | 0.022 | 0.036 | 0.01 | 0.017 | 0.02 | 0.085 |
| R2 | 0.761 | 0.922 | 0.901 | 0.875 | 0.917 | 0.879 | 0.817 | 0.5559 | 0.901 | 0.888 |
| R2 train | 0.785 | 0.918 | 0.928 | 0.908 | 0.976 | 0.926 | 0.955 | 0.603 | 0.968 | 0.888 |
| R2 test | 0.789 | 0.7992 | 0.689 | 0.889 | 0.867 | 0.69 | 0.76 | 0.648 | 0.814 | 0.649 |
Fig. 5a MSE values of BNN model with 1 hidden layer. b MSE values of BNN model with 2 hidden layer
Fig. 6a R2 values of ANN model with 1 hidden layer. b R2 values of ANN model with 2 hidden layer
Fig. 7Target and BNN model output interpretation
Fig. 8Relative variable importance of BPNN model