| Literature DB >> 35365650 |
Xin Li1,2, Guilin Wu3,4, Leining Zhang5,6, Deping Huang1, Yunqing Li1,2, Ruiqi Zhang1,2, Meng Li7, Lin Zhu7, Jing Guo3, Tianlin Huang3, Jun Shen1, Xingzhan Wei1, Ka Man Yu8, Jichen Dong5, Michael S Altman8, Rodney S Ruoff5,6,9,10, Yinwu Duan11, Jie Yu11, Zhujun Wang12, Xiaoxu Huang13,14, Feng Ding15,16, Haofei Shi17,18, Wenxin Tang7.
Abstract
The use of single-crystal substrates as templates for the epitaxial growth of single-crystal overlayers has been a primary principle of materials epitaxy for more than 70 years. Here we report our finding that, though counterintuitive, single-crystal 2D materials can be epitaxially grown on twinned crystals. By establishing a geometric principle to describe 2D materials alignment on high-index surfaces, we show that 2D material islands grown on the two sides of a twin boundary can be well aligned. To validate this prediction, wafer-scale Cu foils with abundant twin boundaries were synthesized, and on the surfaces of these polycrystalline Cu foils, we have successfully grown wafer-scale single-crystal graphene and hexagonal boron nitride films. In addition, to greatly increasing the availability of large area high-quality 2D single crystals, our discovery also extends the fundamental understanding of materials epitaxy.Entities:
Year: 2022 PMID: 35365650 PMCID: PMC8975884 DOI: 10.1038/s41467-022-29451-w
Source DB: PubMed Journal: Nat Commun ISSN: 2041-1723 Impact factor: 14.919
Fig. 12D materials alignment on twinned Cu substrates.
a Atomic configuration of a 60° <1 1 1> twin in a Cu foil and the definition of the two degrees of freedom, (θ, ψ), of the twin structure. Where θ is the angle between the Cu foil surface and the twin boundary and ψ is the in-plan rotation angle of the twin plane. The crystal axials of the two crystal lattices on both sides of the twin boundary (A and B) and their <1 1 1> co-axis is also shown. b Theoretical map of the misalignment angles between 3-fold symmetric 2D materials grown on the two sides of FCC twins as a function of (θ, ψ), which define the facet indices of the twinned surface. Colour bar shows the misaligned angles between 2D materials grown on twinned crystal surfaces and blue indicates perfect alignments. c Theoretical map of the misalignment angles between 6-fold symmetric 2D materials, such as graphene, grown on both sides of FCC twins as a function of (θ, ψ). Colour bar shows the misaligned angles of 2D islands grown on the twinned crystals and blue denotes perfect alignment. We can clearly see that the unidirectional alignment of 2D materials with either 3-fold or 6-fold symmetry can be realized on a large number of twinned FCC crystals. So, in principle, this should allow us to use a variety of twinned substrates to grow 2D single crystals. d Schematic diagram of hBN epitaxy on twinned Cu substrates, Cu atoms of step edges are highlighted. The alignment directions of hBN islands are denoted by dashed lines. e Schematic diagram of graphene epitaxy on twinned Cu substrates, Cu atoms of step edges are highlighted. The alignment directions of graphene islands are denoted by dashed lines.
Fig. 2Cu foils tailoring configurations.
a–c Photographs of the annealing experiment setup. d–f Optical images of annealed Cu foil in (a–c) after oxidation in air. g–i EBSD characterization corresponding to (d–f). The scale bar is 500 μm. a Annealing a flat Cu foil. EBSD mapping indicates that the cold rolled foil has been completely recrystallized, forming a polycrystal with relatively fine grain sizes (average grain size ~300 µm) and a strong Cube texture {001}<100>. A small fraction of twinned grains (blue patch) is also seen. b Annealing a bent Cu foil with a microhardness indentation in the center. Introducing an indent is an efficient way to stimulate controlled nucleation and growth during recrystallization; this technique has been used in previous recrystallization and growth studies. EBSD measurements show inch-scale (1 1 6)/(1 1 1) twinned structures. c Annealing a 45° rotated bent Cu foil with a microhardness indentation in the center. EBSD measurements show inch-scale (6 5 5)/(10 2 1) twinned structures. j–l TEM analysis of the obtained twinned Cu structure. Low magnification TEM, high resolution TEM and SAED images of a typical Cu twin crystal are displayed. The nature of coherent twins is confirmed. Insets in (b) and (c) are scanning electron microscopy (SEM) images of the indentation.
Fig. 3Alignment of hBN and graphene islands on different twinned Cu surfaces.
SEM images of typical 2D material alignment experimentally observed on twinned Cu surface (left panels) compared with theoretical prediction (right panels). a–c are typical hBN islands grown on twinned Cu surfaces, in which all hBN islands shown in (a) and (b) are parallelly aligned while those shown in (c) show antiparallel alignment. d the theoretical prediction and experimental statistics of the misalignment angle of hBN grown on different substrates (The error bar is the standard deviation of raw data.). e–g, are typical graphene islands grown on twinned Cu surfaces, in which (e) and (f) show parallelly aligned graphene islands while islands in (g) are misaligned on both sides of the twin boundary. The angle between the 2D island edge and the twin boundary is marked in the corresponding theoretical diagram. Surface indices of the twin crystals are shown in each figure. The scale bars in all graphs are 10 μm. h the theoretical prediction and experimental statistics of the misalignment angles of graphene grown on different substrates (The error bar is the standard deviation of raw data.).
Fig. 4Characterization of single-crystal hBN and graphene films.
a SEM image of two aligned hBN domains merging together; samples were then transferred onto a TEM copper mesh. b The corresponding STEM-ADF image of the merging area around zone I. c The intensity profile measured at the marked position in I. d SAED measurements of the different positions around the merging area. e STM image of the grown single-crystal graphene film. f, LEEM and selected-area μLEED measurements of the single-crystal graphene grown on a twinned Cu foil (scale bar 3 μm). g Single crystal graphene film transferred to 4-inch SiO2/Si wafer. h Carrier mobility of holes and electrons from the single-crystal graphene-based FET test with different channel sizes (channel width 10 μm, length 50–2000 μm. The error bar is the standard deviation of raw data).