Dongyuan Li1, Pingya Luo1, Xiaojun Peng2, Bojian Zhang3, Wanchun Fu4, Tao Zou5, Li Fu1, Gang Xie1. 1. State Key Laboratory of Oil & Gas Reservoir Geology and Exploitation, Southwest Petroleum University, Chengdu, Sichuan 610500, China. 2. Wuhuan Engineering Co., Ltd., Wuhan, Hubei 430223, China. 3. Colleges of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu, Sichuan 610500, China. 4. Chengdu GSUN Energy Technology Co., Ltd., Chengdu, Sichuan 610219, China. 5. Huabei Oilfield Company, China National Petroleum Corporation, Renqiu, Hebei 062552, China.
Abstract
Coalbed methane is a type of high-quality clean energy. The development of coalbed methane helps protect the living environment of humans and solves the safety problems in coal mining. However, a large amount of pulverized coal is generated after coalbed methane fracturing, which reduces the production of coalbed methane. Reduction of pulverized coal generation and prevention of pulverized coal migration are important for the development of coalbed methane. This study innovatively mixed calcium sulfoaluminate particles and sand to create a new fracturing proppant. The new proppant was carried by the fracturing fluid into the formation cracks and cured to form a permeable cement stone with a certain compressive strength and permeability at formation temperature and pressure. The permeability and compressive strength of the permeable cement stone were measured at different curing temperatures. Results showed that when the compressive strength of the permeable cement stone was 5.46 MPa, the gas and water permeabilities could reach 2.06 and 0.57 D, respectively. The pore diameter distribution was measured with the semi-permeable diaphragm method. The distribution curve was bimodal, and the range of the variation in pore size was 0.6-300 μm. Blocked pulverized coal size was determined using the seepage theory of particles in porous media and verified through a pulverized coal control experiment. Pulverized coal with a diameter larger than 7.67 μm was blocked by the permeable cement stone. The efficiency of the permeable cement stone in controlling pulverized coal could reach 96%. This study proved that calcium sulfoaluminate cementitious proppants can fix pulverized coal and prevent its migration. It also provided the compressive strength of propping fractures and the high permeability needed for drainage under formation conditions.
Coalbed methane is a type of high-quality clean energy. The development of coalbed methane helps protect the living environment of humans and solves the safety problems in coal mining. However, a large amount of pulverized coal is generated after coalbed methane fracturing, which reduces the production of coalbed methane. Reduction of pulverized coal generation and prevention of pulverized coal migration are important for the development of coalbed methane. This study innovatively mixed calcium sulfoaluminate particles and sand to create a new fracturing proppant. The new proppant was carried by the fracturing fluid into the formation cracks and cured to form a permeable cement stone with a certain compressive strength and permeability at formation temperature and pressure. The permeability and compressive strength of the permeable cement stone were measured at different curing temperatures. Results showed that when the compressive strength of the permeable cement stone was 5.46 MPa, the gas and water permeabilities could reach 2.06 and 0.57 D, respectively. The pore diameter distribution was measured with the semi-permeable diaphragm method. The distribution curve was bimodal, and the range of the variation in pore size was 0.6-300 μm. Blocked pulverized coal size was determined using the seepage theory of particles in porous media and verified through a pulverized coal control experiment. Pulverized coal with a diameter larger than 7.67 μm was blocked by the permeable cement stone. The efficiency of the permeable cement stone in controlling pulverized coal could reach 96%. This study proved that calcium sulfoaluminate cementitious proppants can fix pulverized coal and prevent its migration. It also provided the compressive strength of propping fractures and the high permeability needed for drainage under formation conditions.
As an unconventional natural
gas, coalbed methane is green and
clean energy. The development and utilization of coalbed methane are
crucial for improving the energy structure and preventing gas accidents.
An effective connecting channel must be established between the coal
seam and the wellbore to exploit coalbed methane. The most effective
way to create this connecting channel is hydraulic fracturing. However,
the flow of the fracturing proppant and fracturing fluid system through
the coal seam surface produces pulverized coal,[1] which blocks the pores and fracturing cracks in the coal
seam.[2,3] The blockage affects the seepage of coalbed
methane and reduces the gas production. Moreover, the deposition of
pulverized coal in the wellbore causes the pump to be buried, and
the entrance of accumulated pulverized coal into the production system
causes pump jamming, which affects the continuous production of coalbed
methane. Pulverized coal has become the major problem that restricts
the production of coalbed methane. Pulverized coal blockage reduces
the conductivity of fracturing cracks in coal reservoirs and makes
it difficult for coalbed methane to reach the expected production.
Pulverized coal control is a key problem in coalbed methane development.Two theoretical guides apply to pulverized coal control. The first
one pertains to the theory of limited pulverized coal generation.[4] The migration of coarse particles is limited,
and fine particles are carried out through the pore to maintain reservoir
permeability.[5,6] The second one is the theory of
preventing pulverized coal migration[7] and
stopping pulverized coal from damaging downhole tools and blocking
the formation. Pulverized coal control has been implemented in geological
prevention, reservoir reconstruction, equipment optimization, production
forewarning, drainage control, and process treatment. For geological
prevention, geological analysis and geophysical interpretation methods
are used to predict and delineate the block with a high incidence
of pulverized coal to provide a basis for block selection and well
location.[8−10] For reservoir reconstruction, pulverized coal control
measures are mainly worked out in fracturing technology, fracturing
fluid composition,[11] and fracturing formation.[12,13] For equipment optimization, different drainage equipment have different
applicability. Horizontal wells require screw pumps with a large powder
carrying capacity for drainage. Jet pumps should be used for inclined
and horizontal wells with a large amount of water and serious pulverized
coal problems. A negative-pressure jet pump cleans the pulverized
coal at a high speed to reduce the sedimentation and accumulation
of the pulverized coal at the bottom of the well. For production forewarning,
pulverized coal concentration monitoring and indicator diagram monitoring
are mainly used. Production forewarning is carried out based on the
monitored pulverized coal concentration and the limit value of the
pulverized coal concentration of the coalbed methane block. For downhole
faults caused by coal production, forewarning is given based on indicator
diagram monitoring. For drainage control, in accordance with the pulverized
coal production, water production, and reservoir pressure of coalbed
methane wells, different drainage control measures are applied at
different drainage stages to achieve refined drainage.[14,15] Meanwhile, different well-washing measures are adopted for process
management, and a powder-proof tail pipe or a wire-wound screen is
connected to the pump suction port.[16,17] Although different
pulverized coal control measures have been proposed, effective prevention
and control of the generation and migration of pulverized coal in
reservoirs have not been achieved yet. The research on pulverized
coal control has focused on pulverized coal production from a formation
and wellbore, and limited research has been conducted on preventing
the migration of pulverized coal in a formation. The application of
pulverized coal control has not been organically combined with the
mechanism of pulverized coal migration. The pulverized coal control
measures used on-site are blind and one-sided, and no systematic method
for pulverized coal control is available.This study mainly
investigated the prevention of the migration
of pulverized coal in a formation and applied the theory of limited
pulverized coal production. A calcium sulfoaluminate cementitious
material was mixed with sand in a certain proportion. The fracturing
fluid carried the mixture into the fracturing cracks of the coal seam.
Under the conditions of formation temperature and pressure, a hydration
reaction occurred between the mixture and water and formed a permeable
cement stone with a certain compressive strength and permeability.
The permeable cement stone filled and supported the fracturing cracks.
It acted as a barrier against migrated pulverized coal and could fix
the pulverized coal at the location where it was generated. First,
the ratio of the calcium sulfoaluminate cementitious material and
sand was optimized through tests on compressive strength and gas and
water permeability. The mechanism of how the compressive strength
and permeability of the permeable cement stone changed with temperature
was analyzed. Second, the chemical stability of the permeable cement
stone under formation conditions was evaluated. Finally, the pulverized
coal control effect and permeability retention rate of the permeable
cement stone were simulated through experiments, such as tests on
pulverized coal particle size, permeability, and permeable cement
stone pore size distributions. The mechanism of how the permeable
cement stone prevented pulverized coal migration was studied. This
new technology offers a new idea for pulverized coal control methods
in coalbed methane development.
Materials
and Methods
Materials
Calcium sulfoaluminate
particles with particle sizes of 0.25–0.6 mm (fine) and 0.6–1.2
mm (coarse) was obtained from Jiahua Special Cement Co., Ltd. Sand
with a particle size of 0.381–0.864 mm was provided by Chengde
Beiyan New Material Technology Co., Ltd. The water-reducing agent
was obtained from Tianjin Kelioil Engineering Material and Technology
Co., Ltd. Calcium sulfate dihydrate and sodium gluconate were purchased
from Chengdu Kelong Chemical Co., Ltd. All of the chemicals were of
analytical grade and used without further purification.
Preparation of Permeable Cement Stone
Calcium sulfoaluminate
particles were selected as the cementitious
material, and their particle sizes ranged within 0.25–0.6 mm
(fine) and 0.6–1.2 mm (coarse). The calcium sulfoaluminate
particles with different particle sizes were mixed with sand in a
corrugated agitator at a certain proportion. Then, the fracturing
fluid was added and stirred evenly in the corrugated agitator. The
mixture was poured into a mold and cured at different temperatures
for 72 h to obtain permeable cement stone samples. The sample used
for the compressive strength test was a cube (50.8 mm × 50.8
mm × 50.8 mm). The sample used for the permeability test was
a cylinder with a diameter of 25 mm and a height of 50 mm.
XRD, SEM, Particle Size Distribution, and
Microscope Test Methods
The permeable cement stone sample
was dried and ground into powder and then made to pass through a 60-mesh
sieve. The phase composition of the permeable cement stone was analyzed
using an X-ray diffraction meter (X’Pert MPD PRO, Paneth, Holland)
with Cu (Kα) radiation (V = 40 kV, I = 40 mA) at a scanning
rate of 2°/min, and the scanning range was 5–70°.
The sample to be tested was scattered on conductive tape, and the
conductive tape was pasted on a stainless-steel sheet. A thin layer
of gold was sprayed on the surface of the test sample because of the
non-conductivity of the sample. The morphology of the permeable cement
stone sample was observed with a scanning electron microscope (SEM)
(Quanta 450, FEI Co., USA) at 20.00 kV. The particle size of the pulverized
coal was analyzed and tested using a dry and wet laser particle size
analyzer (BZ-2873, Dandong Best Instrument Co., LTD. China) at room
temperature with a measurement range of 0.1–1000 μm.
The pore structure of the permeable cement stone was tested with an
electron microscope (CMM-50, Shanghai Changfang Optical Instrument
Co., Ltd.).
Test of Water/Gas Permeability
The
permeable cement stone sample prepared was put into a core holder.
The permeability is calculated using Darcy’s lawK—permeability, D; Q—flux,
mL/s; μ—viscosity of fluid,
Pa·s; L—sample length, cm; A—sample cross-sectional area, cm3; and ΔP—differential pressure, kPa.
Test of the Capillary Pressure Curve
The capillary
pressure curve of the permeable cement stone was tested
by the semipermeable membrane method. The relationship between capillary
pressure and wet saturation was obtained by the test. The capillary
pressure is inversely proportional to the capillary radius.Pc—capillary
pressure, kPa; σ—Interfacial tension, mN/m; θ—wetting
contact angle, °; and r—capillary radius,
μm.
Experiment on Pulverized Coal Control of Permeable
Cement Stone
First, the permeable cement stone was placed
in a core holder, and the gas permeability was tested at different
gas flow rates. Second, the pulverized coal was added in front of
the permeable cement stone, and the gas permeability was tested at
different gas flow rates. Finally, the pulverized coal was moved from
the core holder, and the gas permeability was tested at different
gas flow rates. Each group of experiments was performed three times.
The addition of pulverized coal was generated by coalbed methane drainage
in the Hancheng block.
Results and Discussion
Effect of Curing Temperature and Formula of
Permeable Cement Stone on Permeability and Compressive Strength
Permeable cement stone can support fracturing cracks and prevent
pulverized coal migration. It also can allow water and gas to pass
through itself. Water permeability, gas permeability, and compressive
strength are the requirements to be considered. The influence of curing
temperature on the gas permeability, water permeability, and compressive
strength of the permeable cement stone with different proportions
was investigated in this study. The results are shown in Figure .
Figure 1
Effect of curing temperature
and formula on permeable cement stone
performance. (a) Gas permeability, (b) water permeability, and (c)
compressive strength.
Effect of curing temperature
and formula on permeable cement stone
performance. (a) Gas permeability, (b) water permeability, and (c)
compressive strength.Figure indicates
that curing temperature had a significant influence on the gas permeability,
water permeability, and compressive strength of the permeable cement
stone with different proportions. The permeable cement stone was made
with different mass ratios of fine particles, coarse particles, and
sand (4:3:1, 4:2:1, and 4:1:1). The fine particles had a large specific
surface area and high reactivity, which improved the consolidation
strength of permeable cement stone. The coarse particles ensured that
a sufficient pore structure was formed after particle accumulation.
Sand ensured the strength of supporting cracks before cement stone
consolidation. Figure illustrates that the permeability of the studied permeable cement
stone decreased and its compressive strength increased with the increase
in the proportion of coarse particles. A possible reason is that the
fine particles (0.25–0.6 mm) and coarse particles (0.6–1.2
mm) formed a multi-scale solid particle system with a continuous particle
size distribution. The particle size ratio of the fine and coarse
particles exerted a great influence on packing density. According
to binary mixture model packing theory,[18] the packing density of a mixture of two materials depends on the
diameter ratio of fine and coarse particles. If the proportion of
fine particles is greater than the proportion of coarse particles,
the packing density increases with a decrease in the ratio of fine
and coarse particles. The higher the packing density is, the higher
the compressive strength is and the lower the permeability is.[19,20]When the curing temperature increased, the gas and water permeability
of the permeable cement stone decreased and then increased, whereas
its compressive strength increased and then decreased. The change
in curing temperature affected the pore size distribution of the permeable
cement stone. In consideration of the compressive strength needed
to support the fracturing cracks and the suitable permeability required
for gas production, the ratio 4:2:1 was selected for further investigation.The permeable cement stone was cured at 50 °C. Figure shows that only the characteristic
diffraction peaks of ettringite (AFt) (ICDD: 00-041-1451) and aluminum
hydroxide (AH3) (ICDD: 00-031-0018) appeared in the hydration
product. The sharp peaks and narrow peak width of the hydration products
indicated that AFt and AH3 had high crystallinity. With
the increase in curing temperature, the intensity of the AFt and AH3 diffraction peaks gradually increased, indicating that the
content of AFt and AH3 in the hydration products gradually
increased. The increased temperature was conducive to the hydration
reaction, which matched the experimental results on decreased permeability
and increased compressive strength of the permeable cement stone in Figure . When the curing
temperature increased to 65 °C, the diffraction peak intensity
of AFt in the XRD spectrum of the permeable cement stone decreased
obviously. Moreover, obvious and sharp characteristic diffraction
peaks of monosulfoaluminate (AFm) were observed. This result illustrates
that AFt had begun to transform to AFm at this temperature. It was
one of the reasons for the increase in permeability and decrease in
compressive strength of the permeable cement stone shown in Figure . When the curing
temperature increased to 80 °C, the characteristic diffraction
peak of AFt in the XRD spectrum of the permeable cement stone disappeared
completely and only the characteristic diffraction peak of AFm appeared.
This result indicates that AFt was completely transformed into AFm;
the compressive strength of the permeable cement stone continued to
decline, and its permeability continued to increase.
Figure 2
XRD diagram of permeable
cement stone curing at different temperatures.
XRD diagram of permeable
cement stone curing at different temperatures.The changes in the micromorphology of the permeable cement stone
at different curing temperatures were determined. Figure shows that the micromorphology
differed significantly at different curing temperatures. When the
curing temperature was 50 °C, a large amount of acicular AFt
appeared, as shown in Figure a. When the curing temperature was increased to 65 °C,
the amount of acicular AFt decreased and columnar AFm increased, as
shown in Figure b,
indicating that the increased temperature was conducive to the formation
of AFm. When the curing temperature was increased to 80 °C, the
hydration product was columnar and flaky AFm (Figure c), which was transformed from AFt; the acicular
AFt disappeared completely.
Figure 3
Micromorphology of permeable cement stone at
different curing temperatures.
Micromorphology of permeable cement stone at
different curing temperatures.The reaction equations are as follows:AFt is generated in
the hydration reaction of tricalcium aluminate.As the temperature increases, AFt is transformed into AFm.The main chemical
composition of calcium sulfoaluminate particles
is tricalcium aluminate. The hydration products are mainly AFt, AH3, and AFm.[21] The reaction of calcium
sulfoaluminate hydration is rapid. Large amounts of acicular AFt and
AH3 with high strength are generated at the initial stage.[22] They fill the internal pores of permeable cement
stone and refine the pore structure. Permeable cement stone has a
certain compressive strength at the initial stage. With the continuous
increase in curing temperature, the hydration reaction rate is accelerated,
and the generation of AFt and AH3 increases. The permeability
of permeable cement stone decreases gradually, but its compressive
strength increases gradually.[23] However,
AFt cannot exist stably at high temperatures, and it easily transforms
into AFm.[24,25] The AFm crystal structure is flaky, and
the binding energy is lower than that of acicular AFt crystals, which
reduces the compressive strength and increases the porosity of hydration
products.[26] The decomposition temperature
of AFt is 65 °C and above.[27] At this
stage, AFt loses bound water. When the initial hydration temperature
is lower than 65 °C, with the increase in hydration temperature,
the amount of AFt in the hydration products gradually increases. The
porosity of permeable cement stone gradually decreases, and the structure
gradually becomes dense.[28] The gas and
water permeabilities gradually decrease, and the compressive strength
of permeable cement stone increases. When the initial hydration temperature
exceeds 65 °C, the internal temperature of cement stone exceeds
its decomposition temperature due to the hydration heat.[29] The hydration product AFt begins to decompose
into AFm, the compressive strength of permeable cement decreases,
and the gas and water permeabilities increase. This result, which
is attributed to the transformation of the hydration product AFt to
AFm at high temperatures, is similar to that of other’s research.[30]
Effect of Immersion Time
on the Gas Permeability
and Compressive Strength of Permeable Cement Stone
The long-term
stability of permeable cement stone in the high-temperature and high-humidity
environment of a formation is crucial. It determines the effectiveness
of supporting fractures and coalbed methane development. In this study,
a permeable cement stone sample was prepared at a ratio of 4:2:1.
It was placed in deionized water, and an aging experiment was performed
in a thermostat water bath at 50 °C. The core was taken out and
dried every five days, and its gas permeability and compressive strength
were measured. The results are shown in Figure .
Figure 4
Effect of immersion time on gas permeability
and compressive strength
of permeable cement stone.
Effect of immersion time on gas permeability
and compressive strength
of permeable cement stone.Figure illustrates
that the compressive strength of the permeable stone increased to
a certain extent with the increase in immersion time. The hydration
products of the calcium sulfoaluminate particles were AFt crystals,
AH3, and C–S–H gel.[31] These hydration products could exist stably at the curing temperature.[32] With the increase in hydration time, AFt crystals,
AH3, and C–S–H gel were formed in the low-alkalinity
medium.[33] These hydration products filled
the pore space of the permeable cement stone, which increased the
compressive strength to a certain extent. The gas permeability of
the permeable cement stone decreased slightly with the increase in
immersion time.
Experimental Study on Medium
Erosion Resistance
of Permeable Cement Stone
Permeable cement stones support
the fracture cracks and encounter the erosion medium in the formation
environment. The long-term effectiveness of permeable cement stones
is crucial. In this work, the changes in the gas permeability and
compressive strength of the permeable cement stone after immersing
in different erosion media at different immersion times were studied.
Formation water, oil-well-produced water, 1% HCl solution, and 1%
NaOH were the four erosion media. The solution was changed every 3
days to ensure that the composition of the solution did not change
as much as possible. The experimental results are shown in Figure .
Figure 5
Effect of erosion medium
on compressive strength and gas permeability
of permeable cement stone.
Effect of erosion medium
on compressive strength and gas permeability
of permeable cement stone.Figure indicates
that when the permeable cement stone samples were immersed in formation
water and oil well-produced water for 20 days, the gas permeability
and compressive strength were basically unchanged. The hydration process
of the permeable cement stone was not affected by the formation water
and oil well-produced water, and the hydration products were not eroded.
The permeable cement stone could maintain its stable performance for
a long time in this environment.When permeable cement stone
samples were immersed in 1% HCl solution
or 1% NaOH solution for 20 days, the compressive strength decreased
to a certain extent. H+ or OH– penetrated
the permeable cement stone and affected the hydration process.[34,35] It destroyed the structure of the hydration product and reduced
the compressive strength. However, the compressive strength of the
permeable cement stone did not decrease significantly, and it could
still support formation cracks. In addition, the gas permeability
of the permeable cement stone increased because of the erosion of
H+ or OH–, and it was easy for coalbed
methane to be recovered from the formation. If the gas production
is not as good as expected after fracturing with the calcium sulfoaluminate
cementitious proppant, a dilute hydrochloric acid or dilute alkali
solution can be used to treat the permeable cement stone in the formation
and increase its permeability.
Experimental
Study on Pulverized Coal Control
with Permeable Cement Stone
The effect of pulverized coal
control with permeable cement stone determines whether it can be used
in downhole operations. The gas permeability of permeable cement stone
was tested in the condition of pulverized coal migration. The permeable
cement stone was prepared according to the ratio 4:2:1.The
particle size distribution of on-site pulverized coal was measured
with a Malvern laser particle size analyzer. Figure shows that the distribution curve was bimodal,
and the variation range of particle size was 0.2–1000 μm.
The main peak appeared at 10–100 μm, and the secondary
peak appeared at 300–1000 μm. The cumulative particle
size distributions of pulverized coal less than 1 μm, less than
8 μm, less than 10 μm, and less than 100 μm were
1.02, 5.4, 6.1, and 59.8%, respectively.
Figure 6
Particle size distribution
curve of on-site pulverized coal particles.
Particle size distribution
curve of on-site pulverized coal particles.Gas permeability was tested under the condition with no pulverized
coal, with added pulverized coal, and with cleaned pulverized coal
to verify the pulverized coal control performance of the permeable
cement stone and sand. Figure a shows that the gas permeability of the permeable cement
stone decreased with the increase in the gas flow rate. The “gas
slippage effect” occurs when gas molecules flow in pores.[36] The greater the gas pressure is, the lower the
measured permeability is. When the pulverized coal was added to the
front of the permeable cement stone core in this study, the gas permeability
decreased significantly. The average gas permeability loss rate was
28.4%. The decrease in gas permeability may be due to the fact that
pulverized coal entered the pore structure of the permeable cement
stone during the displacement process, thereby forming a bridge plug
and causing a decrease in gas permeability. After removing the pulverized
coal from the core holder, the gas permeability of the permeable cement
stone was tested again. A significant recovery in gas permeability
was observed. The average gas permeability recovery rate was 118.5%.
These results indicate that the pulverized coal was mainly blocked
on the surface of the permeable cement stone and the internal pore
structure may not have been blocked due to the bridge blocking of
pulverized coal. After the displacement experiment, the mass of pulverized
coal decreased from 2.764 g to 2.651 g and the loss rate of pulverized
coal was 4.09%. The average gas permeability total loss rate was 15.2%.
The pulverized coal control efficiency of the permeable cement stone
was as high as 96%. Figure b shows that the average gas permeability loss rate was 58.5%
when the pulverized coal was added to the front of the sand core.
After removing the pulverized coal from the core holder, the average
gas permeability recovery rate was 105.7%. After the displacement
experiment, the mass of pulverized coal decreased from 2.764 to 2.042
g, and the loss rate of pulverized coal was 26.12%. The average gas
permeability total loss rate was 56.1%.
Figure 7
Effect of gas velocity
on pulverized coal displacement.
Effect of gas velocity
on pulverized coal displacement.The semi-permeable diaphragm method was used to analyze the pulverized
coal control mechanism. The capillary pressure curve was tested, and
the pore size distribution curve was calculated. The semi-permeable
diaphragm method has a high measurement accuracy and a simple operation.
The semi-permeable diaphragm only allows the wet-phase fluid to pass
through and blocks the non-wet-phase fluid within a certain pressure
range. The relationship curve between capillary pressure and wet-phase
saturation was obtained with the semi-permeable diaphragm method in
this study. The capillary pressure curve and pore size distribution
of the permeable cement stone are shown in Figure .
Figure 8
(a) Capillary pressure curve of permeable cement
stone, (b) pore
size distribution curve of permeable cement stone, and (c) micrograph
of a section of permeable cement stone (×100).
(a) Capillary pressure curve of permeable cement
stone, (b) pore
size distribution curve of permeable cement stone, and (c) micrograph
of a section of permeable cement stone (×100).The capillary pressure curve was divided into initial, middle
gentle,
and end upturned sections. Figure a illustrates the capillary pressure curve of permeable
cement stone measured by the semi-permeable diaphragm method. At the
initial stage of displacement, the water saturation decreased slowly
with the increase in capillary pressure. This decrease did not mean
that the gas had entered the permeable cement stone; it might mean
that the gas drove out the water in different concave–convex
parts of the core surface. With the increase in capillary pressure,
the water saturation continued to decline and entered the middle gentle
section. At this stage, the water phase was largely carried out from
the permeable cement stone by the gas phase. The water saturation
decreased rapidly, and the capillary pressure change was small. The
closer it was to the saturation axis, the larger the pore radius of
the permeable cement stone was. In the end upturned section, the capillary
curve was nearly parallel to the capillary pressure axis. With the
increase in pressure, the water saturation remained unchanged, showing
that the water saturation of the permeable cement stone had reached
irreducible water saturation. Figure a illustrates that the water saturation did not change
when the capillary pressure reached 150 kPa. The curve was nearly
parallel to that of the capillary pressure, and the irreducible water
saturation of the permeable cement stone was 27.8%. The median saturation
pressure was 12.5 kPa when the water saturation was 50%. According
to the calculation formula of the median pore throat radius, the calculated
median pore throat radius was 11.5 μm. The median pore size
was 23 μm, which was twice the median pore throat radius.Figure b presents
the pore size distribution of permeable cement stone calculated using eq . The cumulative distribution
less than 42 μm was 35%. The cumulative distribution greater
than 42 μm but less than 148 μm was 62.8%. The cumulative
distribution greater than 148 μm but less than 178 μm
was 2.2%. The presence of large pores allowed the permeable cement
stone to maintain a high gas permeability. According to the research
on the seepage of suspended solids in porous media,[37,38] particles with a diameter greater than or equal to one-third of
the median pore size of the core can serve as a bridge in the pores.
In this study, the pulverized coal with a diameter greater than 7.67
μm could serve as a bridge in the pores of the permeable cement
stone.As shown in Figure , the cumulative particle size distribution of pulverized
coal less
than 7.67 μm was about 5%. This result is in good agreement
with the pulverized coal loss rate measured in the pulverized coal
control experiment (4.09%). However, several differences still exist.
The main reason could be that the pulverized coal with a small particle
size easily entered the pores, resulting in plugging. It reduced the
gas permeability of the permeable cement stone to a certain extent,
as verified by the test results on gas permeability in the pulverized
coal control experiment. Pulverized coal easily entered the large
pores, which reduced the pore diameter and blocked the entry of pulverized
coal with a matching original particle size. The pulverized coal with
a matching particle size was blocked outside the permeable stone;
thus, the test results showed that the loss rate of pulverized coal
was only 4.09%.Figure c illustrates
the section morphology of permeable cement stone observed with a microscope.
The microscope photographs show the pore size distribution in the
permeable cement stone. Pores of different sizes were present in the
permeable cement stone, and they were similar to the pore size distribution
measured with the semi-permeable diaphragm method. These pores of
different sizes could ensure a proper compressive strength and permeability
of the permeable cement stone while effectively preventing the migration
of pulverized coal in the formation.
Possible
Mechanisms
Figure shows that when the particle
size of pulverized coal is greater than one-third of the pore diameter,
the pulverized coal is stuck in the pores and forms a stable triangular
structure by bridging and blocking the pores and preventing the subsequent
pulverized coal from entering. When the particle size of pulverized
coal is less than one-third of the pore diameter, unstable accumulation
is formed. The flow impulse can easily disperse the bridge, and no
blockage is formed.
Figure 9
Mechanism of pulverized coal bridging in the pore.
Mechanism of pulverized coal bridging in the pore.The principle of selecting the particle size of
calcium sulfoaluminate
to prevent pulverized coal blockage is as follows. On one hand, it
prevents pulverized coal from being generated and entering the permeable
cement stone. On the other hand, it ensures that the output of the
pulverized coal enters the permeable cement stone and prevents it
from getting stuck in the pores and forming particle blockage.
Conclusions
A new calcium sulfoaluminate cementitious
proppant was investigated
to solve the problem of pulverized coal migration. The following conclusions
were obtained.With the increase in temperature,
the permeability of permeable cement stone decreases and then increases.
On the contrary, with the increase in temperature, the compressive
strength of the permeable cement stone increases and then decreases.
The formula of permeable cement stone can be adjusted according to
geological conditions to meet the needs of fracturing construction.The gas permeability and
compressive
strength of permeable cement stone can be kept stable in the formation
and unaffected by the erosion of the formation medium. If the permeability
of permeable cement stone is relatively low after hydraulic fracturing,
dilute hydrochloric acid or dilute alkali solution can be used to
treat the permeable cement and increase its permeability.Permeable cement stone
can block and
fix pulverized coal with a particle size larger than one-third of
its average pore diameter in the formation. Small pulverized coal
can migrate out of the formation through the pores of permeable cement
stone. Moderate pulverized coal production can ensure the continuity
of coalbed methane production. Permeable cement stone not only reduces
the damage of pulverized coal on the formation but also ensures the
continuity of coalbed methane production.