Qiao Wang1, Zhaofeng Wang1,2,3, Jiwei Yue4, Fenghua An1, Jiaxin Dong1, Wei Ke5. 1. School of Safety Science and Engineering, Henan Polytechnic University, Jiaozuo, Henan 454000, China. 2. MOE Engineering Center of Mine Disaster Prevention and Rescue, Jiaozuo, Henan 454000, China. 3. State Collaborative Innovation Center of Coal Work Safety and Clean-efficiency Utilization, Henan Polytechnic University, Jiaozuo, Henan 454000, China. 4. School of Safety Science and Engineering, Anhui University of Science and Technology, Huainan, Anhui 232001, China. 5. School of Emergency Management and Safety Engineering, University of Mining and Technology-Beijing, Beijing 100083, China.
Abstract
Temperature is the primary factor affecting the law of coal gas desorption. When the core method is used to measure the coal seam gas content (CSGC), the temperature of the coal core sample (CCS) will increase because the heat generated by the core bit cutting and rubbing the coal is transferred to the CCS through the core tube. To solve the above problems, the temperature of the core tube wall during coring at core depths of 10, 20, and 30 m was measured by a self-designed temperature measuring device. The thermodynamic models of the core bit and the core tube during coring were established. The thermal flux of the system at different stages was inverted numerically by the dichotomy method. The reliability of the model was verified by comparing the numerical simulation results with the field measurement results. The main influencing factors during coring were studied by numerical simulations. The results show that the temperature change of the core tube wall goes through four stages: slowly rising, fast rising, slowly rising, and slowly falling, which correspond to the process of pushing the core tube, drilling the CCS, and the early stage and later stage of withdrawing the core tube, respectively. The maximum temperature of the core tube wall appears in the first 5 min of withdrawing the core tube and increases with the increase of core depth. When the core depth is 30 m, the maximum temperature of the core tube wall reaches 105.17 °C. The temperature of the measuring point at the end of drilling the CCS and the maximum temperature during coring linearly increase with the core depth, friction heat generated while pushing the core tube, and coal strength. This study can provide a basis for further research on the dynamic distribution characteristics of temperature in the CCS during coring, which is of profound significance to calculate the gas loss amount and CSGC.
Temperature is the primary factor affecting the law of coal gas desorption. When the core method is used to measure the coal seam gas content (CSGC), the temperature of the coal core sample (CCS) will increase because the heat generated by the core bit cutting and rubbing the coal is transferred to the CCS through the core tube. To solve the above problems, the temperature of the core tube wall during coring at core depths of 10, 20, and 30 m was measured by a self-designed temperature measuring device. The thermodynamic models of the core bit and the core tube during coring were established. The thermal flux of the system at different stages was inverted numerically by the dichotomy method. The reliability of the model was verified by comparing the numerical simulation results with the field measurement results. The main influencing factors during coring were studied by numerical simulations. The results show that the temperature change of the core tube wall goes through four stages: slowly rising, fast rising, slowly rising, and slowly falling, which correspond to the process of pushing the core tube, drilling the CCS, and the early stage and later stage of withdrawing the core tube, respectively. The maximum temperature of the core tube wall appears in the first 5 min of withdrawing the core tube and increases with the increase of core depth. When the core depth is 30 m, the maximum temperature of the core tube wall reaches 105.17 °C. The temperature of the measuring point at the end of drilling the CCS and the maximum temperature during coring linearly increase with the core depth, friction heat generated while pushing the core tube, and coal strength. This study can provide a basis for further research on the dynamic distribution characteristics of temperature in the CCS during coring, which is of profound significance to calculate the gas loss amount and CSGC.
In China, coal seam gas content (CSGC) is not only an indispensable
basic parameter for the evaluation of coal seam gas risk degree, the
control of gas disaster, and the exploitation and utilization of coalbed
methane (CBM) resources but also a main index for the prediction of
coal and gas outburst risk and the test of regional outburst prevention
measures.[1,2] Therefore, the accurate determination of
CSGC is significant for the safety of coal mine and CBM exploitation.[3] The methods of determining CSGC mainly include
the direct method and the indirect method.[4,5] Due
to the high cost and long period of the indirect method, the direct
method is the primary method to measure CSGC.[6] The Direct Method of Determining Coalbed Gas Content in the Mine
stipulates that the determination of CSGC must adopt the core tube
sampling or other effective verified fixed-point sampling methods,
and the use of the core tube sampling is recommended.[7]However, the friction between the core bit and the
core tube and
the coal wall during coring produces heat, and the heat generated
from the core bit and the core tube wall is transmitted to the coal
core sample (CCS), resulting in an increase in the temperature of
the CCS. With the increase of the coal core temperature, the gas adsorption
capacity decreases, which accelerates the gas desorption of CCS and
increases the gas loss amount during coring.[8−14] Because the CCS is in a variable temperature environment during
coring, the error of calculating the gas loss amount during coring
by using the law of gas desorption under a normal temperature and
pressure is large, which leads to gas outburst in low-gas mines.[15,16] Therefore, it is necessary to study the variation law of CCS temperature
and gas desorption in the coring process to accurately calculate the
gas loss and CSGC. In order to achieve this goal, the heating law
of the core tube caused by the heating between the core drill bit
and the core tube and the coal mass is very important.Many
scholars have studied the heat generated during drilling.
Larsen-Basse[17] found that the cutting friction
generated between the drill bit and the wall of hole in the process
of drilling rock can cause the temperature of the drill bit reaching
about 500 °C. The instantaneous high temperature of the drill
bit reached 1000 °C, while 70–95% of the energy obtained
by the drill bit was consumed in heating.[18] Abbas[19] et al. found that the absorption
coefficient of the drilling tool affected the cutting temperature
by simulating the heat distribution of twist drill pipe drilling.
When the cutting edge breaks hard rock, most of the cutting work is
converted into cutting heat, resulting in a rapid increase in bit
temperature.[20] Srimaruthi[21] et al. systematically studied the influence of bit design
parameters on cutting temperature and concluded that the bit screw
angle, the drilling location, and lithology had a significant impact
on the increase of temperature caused by the clog of the drain hole.
Delgadillo[22] et al. found that the spindle
speed and thrust speed of the drill had a great influence on bit heating,
and the temperature of bit rose rapidly to 100 °C within 5 s
during dry drilling. The heat generated during drilling rock was mainly
affected by the geometrical shape of the drilling tool, thermal properties,
and drilling parameters, such as cutting force, cutting speed, and
propulsion speed.[23−26] At the same time, the average rising temperature of cutting edge
was proportional to the square root of propulsion speed when other
conditions were the same.[27,28]It is difficult
to directly measure the temperature of CCS during
coring in the laboratory for the following reasons. First, CCS entering
the core tube is a dynamic process. Second, large coal is difficult
to obtain. Third, the stress state of coal is difficult to achieve
in the laboratory. To obtain the temperature variation characteristics
of coal core during the coring process, the temperature of the core
tube wall surface during coring for a core depth of 10, 20, and 30
m was measured by a self-designed temperature measuring device. The
thermodynamic models of the core bit and the core tube during coring
were established. The thermal flux of the system at different stages
was inverted numerically by the dichotomy method. The reliability
of the model was verified by comparing the numerical simulation results
with the field measurement results. In addition, the numerical simulation
results revealed the effects of coring depth, friction heat flux generated
while pushing the core tube, and coal seam strength on the temperature
of the core tube wall during coring.
Results
and Discussion
Field Test Results
The temperature
variations of measuring points on the core tube wall during coring
for a core depth of 10, 20, and 30 m are shown in Figure a–c, respectively. As
can be seen from Figure , the temperature variation of measuring points on the core tube
wall is basically consistent under different core depths. The temperature
of the core tube wall goes through five stages during coring: I initial
temperature stage, II slowly temperature rising stage, III rapidly
temperature rising stage, IV slowly temperature rising stage, and
V slowly cooling stage. Taking the core depth of 10 m as an example,
(1) in the stage of I, the temperature of the core tube wall is relatively
stable, which corresponds to the process of installing a temperature
measuring tube, and the tube wall temperature is determined by the
ambient temperature of the test site. (2) In the stage of II, the
temperature of the core tube wall rises slowly, which corresponds
to the process of pushing the core tube. The main reason for the increase
of core wall temperature is the residual coal slag in the borehole,
or under the influence of gravity and geostress, the borehole may
deform or even collapse, resulting in a slow rise of core wall temperature
to produce certain heat through the coring process. (3) In the stage
of III, the temperature rises rapidly, which corresponds to the process
of drilling CCS. In this process, the core bit generates a lot of
heat when cutting coal, which rapidly increases the temperature of
the core tube wall. At the end of drilling CCS, the temperature of
the tube wall reaches the extreme point. (4) In the stage of IV, the
temperature rises slowly, which corresponds to the first 5 min when
withdrawing the coal core tube. In this process, the temperature of
the core drill bit is higher than that of the core tube, and then
the heat will continue to transmit to the core tube, resulting in
a slow rise in the temperature of the measuring point. (5) In the
stage of V, the temperature falls slowly, which corresponds to the
process of withdrawing the core tube. Due to the process of drilling
CCS, the temperature of the air in the hole is high, which makes the
temperature of the core tube wall drop slowly.
Figure 1
Temperature of measuring
point on the core tube wall during coring:
(a) core depth of 10 m, (b) core depth of 20 m, (c) core depth of
30 m, and (d) different core depths.
Temperature of measuring
point on the core tube wall during coring:
(a) core depth of 10 m, (b) core depth of 20 m, (c) core depth of
30 m, and (d) different core depths.The key temperature parameters of the core tube wall during coring
are discussed as follows and can be seen in Table .
Table 1
Time Required and Temperature Change
Rate at Different Stages of the Coring Process
pushing the core
tube process
core depth/m
time/min
temperature when meeting the coal/°C
heating rate/[°C/min]
10
5
36.31
2.23
20
10
50.40
3.04
30
15
71.67
2.48
The time of pushing the core tube is
less than that of withdrawing the tube, and the heating rate during
pushing is higher than the cooling rate during withdrawing for the
same core depth. This is because the time required to install the
core tube is shorter than the time required to withdraw the drill
pipe, which shows that the time of pushing the core tube is less than
that of withdrawing the tube. At the initial stage of withdrawing
the core tube, the temperature of coring bit is higher than that of
the core tube wall, and the heat is transferred to the core tube wall,
resulting in a rise in the temperature of the measuring point to the
maximum temperature. At the same time, the temperature of hole-gas
is high after the process of drilling CCS. Therefore, the cooling
rate during withdrawing is lower than the heating rate during pushing.It takes 3 min to drill
the CCS under
different core depths. This is because the length of the core pipe
is 1.5 m in this test, and the drilling parameters of the drill are
the same, so the time required of drilling CCS for the same length
and quality is the same.The maximum temperature of the measuring
point on the core tube wall increases with the increase of the core
depth. For example, when the core depths are 10, 20, and 30 m, the
maximum temperatures of the measuring point on the core tube wall
are 63.13, 83.09, and 105.17 °C, respectively.
Thermodynamic Theory and Numerical Simulations
of the Coring Process
The coring process can be regarded
as the rotating jump fracture process of drill bit under the action
of axial pressure and rotary cutting force. The coal body during drilling
must undergo surface micro-cracks, elastic deformation, plastic deformation,
and other processes, resulting in cracks and expansion, and eventually
leading to brittle fracture. The brittle fracture stage is the main
stage in which a large number of new surfaces and coal spalling become
debris, and the thermal work conversion mainly occurs in this stage.
The heat generated is distributed between the bit and coal and is
reflected in their temperature rise. When the bit breaks into the
coal seam, the axial displacement of the bit is very small in unit
time, so the work done by the axial force can be almost ignored. Friction
and wear between drill bit and coal is the main factor leading to
the temperature rise of drill bit. Therefore, the rising of the temperature
for the bit is mainly composed of two parts, one is the shear heat
generated by the coal shear failure under the action of the bit edge
and the other is the heat generated by the friction between the bit
and the coal and the debris not discharged in time.The increase
of temperature for the core bit is not only affected by the drilling
speed and torque, bit diameter, physical characteristics of coal,
and stress state of coal but also by the number of cutting edges,
cutting angle, leading edge surface, trailing edge surface, side edge
surface, and other factors.[29] In addition,
the operation level of drilling rig operators is also an important
factor affecting the temperature change of the coring bit. If human
factors are excluded, material parameters, drilling parameters, coal
seam stress state, and physical properties are the main factors affecting
the core bit temperature during drilling.
Core
Bit–Core Tube Heat Conduction
Theory
The heat generated by the coring bit cutting coal
will be transferred from the coring bit to the coring tube wall. During
coring, in the temperature test of measuring points on the core tube,
we tested the three stages of core pushing tube, core drilling, and
core pulling tube. The generated heat not only exchanges with the
outside world but also transmits between the core bit and the core
tube.The differential equation of transient temperature field
in the core bit–core tube in the Cartesian coordinate system
satisfies Formula .The boundary conditions
are given as Formulas –5.where ρ is the material density, kg/m3; cs is the specific heat capacity
of the materials, J/kg·°C; k, k, and k are the thermal
conductivities of the material along the X, Y, and Z directions, respectively, W/(m·K); Q is the density of the heat source inside the object, W/m3; n, n, and n are the direction cosines of the normal
temperature outside the boundary; T is the given
temperature on the Γ1 boundary, °C; q is the given heat flux on the Γ2 boundary,
W/m2; T∞ is the external
ambient temperature in natural convection condition on the Γ3 boundary In forced convection condition, it is the adiabatic
wall temperature of the boundary layer; Γ1, Γ2, and Γ3 boundaries are also called the first,
second, and third boundary conditions; and h is the
convective heat-transfer coefficient, W/(m2·°C).The friction heat generated between the core bit and the coal wall
in the process of advancing the core tube can be simplified as the
second boundary condition of constant heat flow. During CCS drilling,
the heat generated by the coring bit during coal cutting can be simplified
as the second boundary condition of constant heat flow. When withdrawing
the core bit and the core tube, the gas between the core bit and the
coal wall undergoes convection heat transfer, which can be simplified
as the third boundary condition with a constant convective heat-transfer
coefficient.
Core Bit–Core
Tube Physical Model
Establishment
According to the size of the core tube, which
is shown in Figure , and the size of the core bit, the connection model between the
core bit and the core tube was established, as shown in Figure . The core tube model, the
core bit model, and the overall model of the core tube and the core
bit are as shown in Figure a–c, respectively. The coring system includes four
parts, such as the core bit, the core tube, the coal, and methane
in the borehole. The parameters of various materials are shown in Table .
Figure 2
Size of the thermometric
tube. (a) Temperature of the core tube
model. (b) Core bit model. (c) Integral model of the core tube and
drill bit.
Figure 3
Core bit–core tube physical model.
Table 2
Parameters of the Model
parameters
values
units
description
of parameters
rho_coal
1440
kg/m3
density of the coal sample
nu_coal
0.34
1
Poisson
ratio of the coal sample
E_coal
0.599
Gpa
elastic modulus of the coal
sample
k_coal
0.20
W/(m·K)
thermal
conductivity of the coal sample
Cp_coal
1000
J/kg·°C
specific heat capacity of the coal sample
U
0.4
1
friction
coefficient between the coal sample and core bit
rho_steel
7850
kg/m3
density of the core bit and
core tube
nu_steel
0.3
1
Poisson ratio of the core bit and core tube
E_steel
206
Gpa
elastic modulus of the core bit and core tube
k_steel
0.25
W/(m·K)
thermal conductivity of the core bit and core tube
Cp_steel
460
J/kg·°C
specific heat capacity
of the core bit and core tube
rho_ch4
716
kg/m3
density of methane
k_ch4
0.002
W/(m·K)
thermal conductivity of methane
Cp_ch4
460
J/kg·°C
specific heat capacity of the coal sample
mu_ch4
1.08 × 10–5
m2/s
viscosity coefficient of
methane
h
10
W/m2
heat-transfer
coefficient between steel and methane
Size of the thermometric
tube. (a) Temperature of the core tube
model. (b) Core bit model. (c) Integral model of the core tube and
drill bit.Core bit–core tube physical model.
Numerical Calculation
Results and Model
Validation
There are three stages that cause the temperature
rise of the core tube wall during coring. They are as follows: (1)
the friction heat generated between the side of the core bit and the
coal body during the process of pushing the coring tube; (2) the cutting
and friction heat of the core bit in the process of drilling CCS;
and (3) heat transferring between gas and the core tube in the process
of withdrawing the core tube. During the numerical simulation, the
dichotomy method was adopted to adjust the heat flux of the drill
in these three stages. The heat fluxes consistent with the experimental
results were obtained by comparing the temperature variation of the
measured points on the core tube wall in the field test. When the
heat flux in the first stage is 42 kW/m2, the heat flux
in the second stage is 80 kW/m2, and the convective heat-transfer
heat flux in the third stage is −0.5 kW/m2. The
numerical simulation results of the temperature at the measured point
are basically consistent with the field test results.The results
of the field test and numerical simulation are shown in Figure . As can be seen from Figure , the variation trend
and the quantitative results of temperature at the measuring point
obtained by numerical simulation are consistent with the experimental
results. When the core depth is between 10 and 30 m, the relative
error between the field core wall temperature and the numerical simulation
results is between −5% and 15%, which meets the engineering
requirements. The reason is that the numerical model simplifies the
drilling coring process, resulting in a slight difference in the number.
In short, when the above heat flux is used, the core depths are 10,
20, and 30 m, respectively, and the numerical simulation results are
consistent with the measured results. This not only proves the feasibility
of the established model and algorithm but also verifies the same
coal seam coring, the same drilling parameters, the friction heat
flux generated in the process of drilling pipe, and the cutting and
friction heat flux generated in the mining process. Drilling CCS has
nothing to do with the coring depth; that is, the heat flux of different
coring depths is consistent in the same process.
Figure 4
Numerical simulation
and field test results.
Numerical simulation
and field test results.The temperature cloud
of the core bit–core tube at the end
of the three stages of the coring process at a depth of 10, 20, and
30 m is shown in Figures –7, respectively.
It can be seen from Figures –7 that the temperature of the
core bit is the highest during coring at different core depths because
the heat generation position during coring is at the position of the
cutting edge and the friction surface of the core bit. At the end
of the first stage, the heat generated by the core drill began to
transfer to the core tube, and the wall temperature of the core near
the core drill tended to increase. At the end of the second stage,
the heat of the core drill has been transferred to the core tube.
The closer to the core drill, the higher the temperature of the core
tube wall. The temperature of the core tube wall is negatively correlated
with the distance of the core bit. By the end of the third stage,
heat has been transferred to the other end through the core tube near
one end of the core bit. As can be seen from Figures –7, the maximum
temperatures of the core bit during drilling CCS at a core depth of
10, 20, and 30 m are 74.3, 93.95, and 107.3 °C, respectively.
Figure 5
Temperature
nephogram of the core bit and core tube at a coring
depth of 10 m: (a) end of first stage; (b) end of second stage; and
(c) end of third stage.
Figure 7
Temperature nephogram
of the core bit and core tube at a core depth
of 30 m: (a) end of first stage; (b) end of second stage; and (c)
end of third stage.
Temperature
nephogram of the core bit and core tube at a coring
depth of 10 m: (a) end of first stage; (b) end of second stage; and
(c) end of third stage.Temperature nephogram
of the core bit and core tube at a coring
depth of 20 m: (a) end of first stage; (b) end of second stage; and
(c) end of third stage.Temperature nephogram
of the core bit and core tube at a core depth
of 30 m: (a) end of first stage; (b) end of second stage; and (c)
end of third stage.
Factors
Affecting the Rise of Temperature
in the Core Tube during Coring
Core
Depth
When the same drilling
rig and drilling parameters are used for coring in the same coal seam,
the heat flux generated in the process of pushing the core tube, drilling
the CCS, and withdrawing the core tube at different core depths is
unchanged; that is, the heat flux in the first stage is 42 kW/m2, the heat flux in the second stage is 80 kW/m2, and the heat flux in the third stage is −0.5 kW/m2.When the core depth is different, the temperature change
of the core wall measuring point is shown in Figure . It can be seen from Figure that with the increase of core depth, the
temperature of measuring points on the pipe wall gradually increases.
At different core depths, the temperature of the measuring point has
the same slope of change in the three stages. The time of pushing
the core tube (the first stage) is different in different core depths.
The time of the first stage and the temperature at the end of the
first stage increase with the increase of core depth. This is because
when only considering the effect of core depth during coring, the
deeper the core depth is, the longer the core bit–core tube
pushing in the hole, the longer the time of the friction heat transferring
to the bit is, the higher the core bit temperature is, and the higher
the temperature of the measuring point is. The core depth determines
the length of the first stage and affects the temperature of the core
tube wall by influencing the time dimension. It indicates that the
deeper the core depth is, the higher the wall temperature of the core
is.
Figure 8
Temperature variations of temperature measuring points at different
coring depths.
Temperature variations of temperature measuring points at different
coring depths.The temperature at the end of
drilling the CCS, that is, the temperature
at the end of the second stage, and the highest temperature in the
whole coring process show a linear increasing trend with the increase
of core depth, which is shown in Figure . Among them, T2 represents the temperature of measuring point at the end of the
second stage; Tmax is the maximum temperature
of measuring point during coring, and the following of this paper
in Figures and 13 are the same meaning.
Figure 9
Maximum temperature of
measuring points at different core depths.
Figure 11
Maximum temperature of measuring points at different coring depths.
Figure 13
Maximum temperature
of measuring point at different coal strengths.
Maximum temperature of
measuring points at different core depths.
Frictional Heat during the Process of Pushing
the Core Tube
Taking a depth of 30 m as an example, considering
the influence of friction while pushing the core tube process (namely,
the first stage), the borehole deformation and the amount of coal
falling from the borehole change the friction heat of the core, but
the heat flux in other coring processes remains unchanged. Here, the
heat fluxes in the first stage are 28, 42, and 56 kW/m2. The heat flux in the second stage is 80 kW/m2, and the
heat flux in the third stage is −0.5 kW/m2. In the
process of pushing the core tube, the larger the friction heat generated
in the core bit, the higher the temperature of the core tube wall
temperature. That is, the larger the friction heat in the first stage,
the higher the temperature of the core tube wall.The influence
of friction heat change on the temperature of measuring points on
the core tube wall during the process of pushing the core tube is
shown in Figure . As can be seen from Figure , the higher the friction heat generated by the rubbing
between the side of the core bit and the coal wall, the more heat
is transferred to the measuring point of the tube wall through the
core bit and the core tube, resulting in a gradual rise in the temperature
of the measuring point. The temperature variation trend of the measuring
point is the same under different friction heat fluxes. The temperature
variation trend of the measuring point is the same under different
friction heat fluxes. However, due to the different friction heat
fluxes during the propulsion of the core tube, the temperature of
the measuring point changes greatly in the first stage. At the same
core depth, the higher the friction heat flux is, the higher the measuring
point temperature is.
Figure 10
Temperature variation of measuring points at different
core depths.
Temperature variation of measuring points at different
core depths.As with the increase of friction
heat flux, the temperature at
the end of pushing the core tube and the maximum temperature increase
linearly during coring, which are shown in Figure .Maximum temperature of measuring points at different coring depths.
Coal Strength
Studies have shown
that the higher the strength of coal, the greater the heat generated
during drilling.[27] Taking the core depth
of 30 m as an example, considering the influence of coal strength,
the cutting heat and the friction heat of the core bit change in the
second stage (drilling the CCS process), while the heat flux in the
process of pushing the core tube and the process of withdrawing the
core tube remains unchanged. Here, the heat flux in the first stage
is 42 kW/m2; the heat fluxes in the second stage are 60,
80, 100, and 400 kW/m2; and the convective heat flux in
the third stage is −0.5 kW/m2.In the process
of drilling the CCS (in the second stage), the higher the coal strength,
the higher the cutting heat and friction heat of the core bit, the
higher the temperature of the core bit, and the higher the temperature
of the measuring point. The influence law of the core bit cutting
and friction heat flux changes on the temperature of the measuring
point during coring are shown in Figure . As can be seen from Figure , with the increase of coal
strength, the cutting heat and friction heat increase during the coring
process, and the temperature of the measuring point in the core tube
wall rises gradually. The heat generated by the friction between the
bit chip and the side face and the coal wall is transmitted to the
temperature measuring point through the bit and the temperature measuring
tube. The frictional heat generated during the process of pushing
the core tube (the first stage) is the same, so the temperature of
the test point is consistent. However, the heat flux generated by
drilling the CCS with different coal strengths in the second stage
is different, and the temperature variation trend at the test point
is the same, but the temperature change is different. In the case
of heat fluxes 60, 80, and 100 kW/m2, the temperature change
is small, which is due to the short time of drilling the CCS (3 min).
Figure 12
Temperature
variation of measuring point at different coal strengths.
Temperature
variation of measuring point at different coal strengths.As with increase of the coal strength, the temperature at
the end
of drilling the CCS and the maximum temperature during coring increase
linearly, which are shown in Figure .Maximum temperature
of measuring point at different coal strengths.
Conclusions
In this paper, based on
the self-designed temperature measuring
device, the temperature of the core tube wall in the core-cutting
stage and the withdrawing stage during coring at a core depth of 10,
20, and 30 m were measured. Thermodynamic models for the three stages
of the core bit–core tube were established. The reliability
of the model was verified by comparing the numerical simulation results
with the field measurement results. The effects of core depth, frictional
heat generated while pushing the core tube, and coal strength on the
temperature of the core tube wall during coring were studied by numerical
analysis. The main results are as follows.The temperature
change of the core
tube wall during coring can be divided into five stages: stability
stage, slowly rising stage, fast rising stage, slowly rising stage,
and slowly falling stage, which correspond to the process of installing
the core tube, pushing the core tube, drilling the CCS, and early
stage and later stage of withdrawing the core tube, respectively.The maximum temperature
of the core
tube wall increases with the increase of the core depth. When the
core depths are 10, 20, and 30 m, the maximum temperatures of the
measuring point of the core tube wall are 63.13, 83.09, and 105.17
°C, respectively.For the same core depth, the time
required for pushing the core tube process is less than the time required
for withdrawing the core tube, and the heating rate during drilling
in the process is higher than the cooling rate during withdrawing
out.The temperature
of the measuring point
at the end of drilling CCS and the maximum temperature of the measuring
point during coring are positively correlated with the core depth,
friction heat generated during drilling, and coal strength.
Experimental System and Experimental
Method
Temperature Measuring Device
The
automatic temperature acquisition device of the core tube wall is
mainly composed of four parts, including the core bit, the core tube
(the temperature measuring tube), the thermocouple sensor, and the
automatic temperature acquisition system, as shown in Figure . The core tube is a cylindrical
hollow tube with open ends made of stainless steel, a diameter of
89 mm, and a length of 390 mm, which is used to install the automatic
temperature acquisition system and temperature sensor inside. The
diameter of the core bit is 108 mm and is connected to the core tube
by thread. The position of the temperature sensor is arranged on the
tube wall, as shown in Figure . The measurement range of the temperature sensor is
between 0 and 300 °C, and the measurement error is a fluctuation
of 0.5 °C. The automatic temperature acquisition system is mainly
composed of a microcontrol unit module, a temperature signal conditioning
module, a data storage module, a real-time clock module, a monitoring
module, and a power module. The entire temperature acquisition device
needs to be installed on the well, and each module can work continuously
for 24 h after initialization.
Figure 14
Temperature measuring device for the
core tube wall.
Temperature measuring device for the
core tube wall.
Field
Test Site and Test Procedure
The test place is the return
air lane of the east fourth working
face in the 15th mining area of level 1 of no. 2 coal seam in Jiulishan
Coal Mine of Henan Jiaozuo Coal Mining Group. The original CSGC in
the working face is 31 m3/t, the gas pressure is 1.74 MPa,
the gas absorption constant a is 41.841 m3/t, b is 0.985 MP–1, the ash content
of coal is 7.64%, the volatile content is 11.19%, and the moisture
content is 1.87%. The permeability coefficient of coal seam is between
0.2 and 0.457 m2/MPa2·d, the gas flow rate
of the borehole is between 0.015 and 0.04 m3/(min·hm),
and the attenuation coefficient is between 0.0126 and 0.0389 d–1. In brief, the permeability of the coal seam is poor,
and the gas extraction is difficult.The test drilling rig was
a Tiefulai ZDY4500LXY crawler hydraulic drilling rig with a rated
torque of 1000–4500 N·m and a rated speed of 60–215
rpm. The diameters of the core bit and the core tube were 113 and
89 mm, respectively. The core tube and the drill pipe were connected
by a reducer joint. The core boreholes with an inclination angle of
12° were arranged at 163, 164, and 165 m of the return air lane
of the east fourth working face. Considering that the depth of the
borehole should exceed the depth of the heat regulating ring in the
roadway and the endurance time of the temperature measuring device,
the temperature of the measuring point on the core tube wall during
coring was measured at depths of 10, 20, and 30 m, respectively. In
order to minimize or eliminate the influence of workers’ operations
and other factors on test data, the following measures were taken.
First, complete coal was taken to avoid the influence of large cracks
on sampling. Second, the drilling speed and rotational speed should
be kept stable. Third, the vertical bedding plane was sampled. Fourth,
we chose skilled and experienced workers when drilling and coring
on site to minimize or eliminate the impact of workers’ operations
on the test data.The coring process includes five processes,
such as drilling hole,
withdrawing of the drill pipe, pushing the core tube, drilling the
CCS, and withdrawing the core tube, which is shown in Figure . Combined with Figure , the test steps
of the temperature of measuring points on the core tube during coring
are as follows:
Figure 15
Diagram of the coring
process.
The coring hole was constructed at 163
m of the air return lane on the East Fourth working face, as shown
in Figure a. When
the drilling bit reached 10 m, the drilling was stopped and the drilling
pipe was cleaned by high pressurized air, as shown in Figure b, and the shaped hole was
obtained, as shown in Figure c.The drilling
bit was removed quickly,
the core bit and the core tube were installed, namely, the temperature
measuring the core tube, the core bit was pushed to the bottom of
the hole, as shown in Figure d, then the CCS was drilled, as shown in Figure e, and the core tube and drill
pipe were withdrawn when the CCS was filled with the core tube, as
shown in Figure f.After the completion
of the coring process,
the CCS was poured into the desorption tank for sealed preservation.
The temperature test of the core tube wall during coring with a depth
of 10 m was completed.When the temperature of the core tube
wall was restored to the ambient temperature, steps (1–3) were
repeated with the same drilling rig and drilling parameters at 164
and 165 m of the return air lane of east fourth working face to measure
the temperature of the core tube wall during coring with a depth of
20 and 30 m, respectively.Diagram of the coring
process.The three processes, such as pushing
the core tube, drilling the
CCS, and withdrawing the core tube, are the heat sources that cause
the rise of temperature on the core tube wall and the CCS. Therefore,
only these three processes need to be considered in the temperature
measurement of the core tube wall during coring. In the process of
pushing the core tube, the friction between the core bit and the coal
wall increases the temperature of the air inside the core tube and
the wall of the core tube. In the process of drilling the CCS, the
elastic and plastic deformation of the coal body under the action
of cutting and friction of the core bit will produce cutting heat
and friction heat, which will be mostly transferred to the core bit
and the core tube wall. When CCS enters the core tube, the temperature
of the core tube wall is higher than that of CCS, and the heat is
transmitted from the core tube wall to CCS. In the process of withdrawing
the core tube, the air inside the core drill is convective heat transfer
with the core wall and coal wall.