Qing Han1, Chuanbo Cui1, Shuguang Jiang2,3, Cunbao Deng1, Zhixin Jin1. 1. College of Safety and Emergency Management and Engineering, Taiyuan University of Technology, Jinzhong 030600, China. 2. Key Laboratory of Gas and Fire Control for Coal Mines (China University of Mining & Technology), Ministry of Education, Xuzhou 221116, China. 3. School of Safety Engineering, China University of Mining & Technology, Xuzhou 221116, China.
Abstract
Spontaneous coal combustion is the primary cause of coal mine fires. During the production process, spontaneous coal combustion in the goaf is often affected by air leakage, which weakens or annuls the effect of inhibitors and leads to secondary oxidation. However, the action mechanism of inhibitors on secondary oxidation spontaneous coal combustion remains unclear. Thus, this study analyzes the influence of moisture evaporation on the performance of a high-water-content physical inhibitor (HWPI) using the Carbolite temperature-programmed experiment, differential scanning calorimetry, scanning electron microscopy, and a MINI MR test. The results demonstrate that as the moisture content of the inhibitor decreased, after being treated with the HWPI and drying for 24 h, the concentrations of O2, CO, and CO2 were found to be lower than the gas concentration of raw coal, which showed that although the moisture content is reduced, the treated coal sample still has a lower spontaneous combustion tendency than the raw coal. The apparent activation energy was reduced, and the heat absorption per unit time decreased, which eventually weakened or annulled the effect of the HWPI. Future research should further improve existing inhibitor types to reduce the impact of secondary oxidation on spontaneous coal combustion caused by water evaporation.
Spontaneous coal combustion is the primary cause of coal mine fires. During the production process, spontaneous coal combustion in the goaf is often affected by air leakage, which weakens or annuls the effect of inhibitors and leads to secondary oxidation. However, the action mechanism of inhibitors on secondary oxidation spontaneous coal combustion remains unclear. Thus, this study analyzes the influence of moisture evaporation on the performance of a high-water-content physical inhibitor (HWPI) using the Carbolite temperature-programmed experiment, differential scanning calorimetry, scanning electron microscopy, and a MINI MR test. The results demonstrate that as the moisture content of the inhibitor decreased, after being treated with the HWPI and drying for 24 h, the concentrations of O2, CO, and CO2 were found to be lower than the gas concentration of raw coal, which showed that although the moisture content is reduced, the treated coal sample still has a lower spontaneous combustion tendency than the raw coal. The apparent activation energy was reduced, and the heat absorption per unit time decreased, which eventually weakened or annulled the effect of the HWPI. Future research should further improve existing inhibitor types to reduce the impact of secondary oxidation on spontaneous coal combustion caused by water evaporation.
In recent years, the proportion of coal in primary energy consumption
in China has continually increased.[1−3] However, coal mine environments
are closed spaces prone to widespread spontaneous combustion, especially
in the goaf. The number of fire accidents caused by the spontaneous
combustion of residual coal has also increased, causing serious economic
loss and threatening the personal safety of workers. Therefore, taking
effective measures to prevent spontaneous coal combustion in coal
mines is urgent.[4]Spontaneous coal
combustion is a complex physical and chemical
reaction process that involves interaction between momentum and chemical
structures.[5−7] The low-temperature oxidation of coal is the primary
cause of spontaneous coal combustion. Scholars worldwide have conducted
studies on spontaneous coal combustion prevention technologies, including
inert gas injections, inhibitors, and fire extinguishing gels.[8−12] Inhibitors are physical or chemical based on their action mechanism.
Currently, CaCl2 and MgCl2 are widely used as
physical inhibitors and usually mixed with water to prepare a high-water-content
inhibitor solution.[13] Physical inhibitors
can prevent spontaneous coal combustion by forming a liquid film on
the coal surface to isolate from oxygen contact; reduce the pore structure,
size, and specific surface area; slow the water evaporation rate;
and cool the coal surface.[14−16] Moisture plays an important role
in the process of inhibiting spontaneous coal combustion by effectively
reducing the surface temperature of the coal and preventing the reaction
of coal and oxygen.The effect of moisture on spontaneous coal
combustion is complex
and has attracted the attention of many scholars. Higher moisture
content generally has a significant inhibition effect. Kadioğlu
and Varamaz used the crossing point method and found that the risk
of spontaneous combustion increased as the air-drying time increased.[17] Zhong et al. measured the heat flux and identified
a critical moisture content for water-immersed and air-dried coal
that heightened the probability of spontaneous combustion.[18] Xu et al. used thermogravimetric analysis–differential
scanning calorimetry (DSC) to study the critical moisture content
at which coals were most prone to spontaneous combustion.[19] Water immersion lowers the temperature of the
coal and has different effects on the coal pore structure and functional
groups. Song et al. analyzed the effect of water immersion on spontaneous
coal combustion by crossing point temperature (CPT), scanning electron
microscopy (SEM), and nitrogen adsorption and found that the average
pore size of coal soaked in water was larger; additionally, the type
and concentration of free radicals were higher.[20] Thus, long-term water immersion of residual coal in the
goaf partially dissolves organic and inorganic matter and changes
the physical and chemical properties.[21,22] Zhou, Xu,
and Zhuang et al. found that the changes in functional groups during
spontaneous coal combustion are primarily reflected in the hydroxyl,
carboxyl, and carbonyl functional groups.[23−25] Pan et al.
found that the influence of moisture on spontaneous coal combustion
is primarily reflected by changes in oxygen-containing functional
groups.[26]Researchers have conducted
abundant research on the inhibition
mechanisms and the influence of water content on the characteristics
of spontaneous coal combustion. However, air leakage in the goaf inhibits
water evaporation and weakens or annuls the inhibitory effect, which
leads to secondary oxidation of coal and increases the probability
of spontaneous combustion. Moreover, the influence mechanism of water
evaporation on secondary oxidation spontaneous coal combustion is
unclear. Thus, this study was based on the background of goaf air
leakage and used a high-water-content physical inhibitor (HWPI) of
20% CaCl2 and 20% MgCl2 to analyze the influence
of water content on the inhibitor performance.The water evaporation
experiment, Carbolite temperature-programmed
experiment, DSC, SEM, and low-field nuclear magnetic resonance (NMR)
were used to evaluate the influence of water content on residual secondary
oxidation spontaneous coal combustion in the goaf. The results of
this study provide theoretical and practical guidance for the prevention
and control of spontaneous coal combustion in the goaf.
Results and Discussion
Influence of Evaporation
on Coal Moisture
and Volatility
Table shows the weight change and moisture content of 5 g of raw
coal and 1.8 g of HWPI after drying for 0, 12, and 24 h. After prolonged
drying, the evaporation of water in the coal samples increased. For
the 20% CaCl2 inhibitor, the water content decreased from
21.18 to 11.26 and 6.94% after drying for 12 and 24 h, respectively;
for the 20% MgCl2 inhibitor, the water content decreased
from 21.18 to 12.13 and 7.9% after drying for 12 and 24 h, respectively.
Thus, for the same drying conditions, the water content of the coal
sample after spraying with 20% MgCl2 was higher than that
after treatment with 20% CaCl2. After evaporation in air
for 12 h, the moisture content of the coal after being treated with
20% MgCl2 and 20% CaCl2 decreased by 42.72 and
46.86%, respectively, and for 24 h by 62.70 and 67.23%, respectively.
By comparing the difference between different inhibitors, it can be
calculated that the content of moisture evaporation of coal after
being treated with 20% CaCl2 was higher than that of 20%
MgCl2 by 4.08% in 12 h and 4.53% in 24 h. Therefore, the
20% MgCl2 inhibitor produced less moisture evaporation
and enhanced the water-holding capacity. Table presents the results of the industrial analysis
of the samples for moisture, volatile matter, ash, and fixed carbon.
The results in Tables and 2 reveal the small differences between
the industrial analysis and the weighing method. Comparing the treatment
conditions reveals that the content of volatile matter, ash, and fixed
carbon was higher for the lower water content, indicating that the
possibility of spontaneous coal combustion increased as the drying
time increased. Therefore, the inhibitor should be regularly sprayed
on the coal in the goaf to reduce the risk of spontaneous combustion.
Table 1
Weight Loss and Moisture of Raw Coal
with the HWPI for Different Drying Times
sample
water evaporation
quantity (g)
coal moisture
(%)
20% CaCl2-0 h
0
21.18
20% CaCl2-12 h
0.76
11.26
20% CaCl2-24 h
1.04
6.94
20% MgCl2-0 h
0
21.18
20% MgCl2-12 h
0.7
12.13
20% MgCl2-24 h
0.98
7.90
Table 2
Industrial
Analysis of Coal Samples
(GB/T 212-2008)
sample
Mad (%)
Aad (%)
Vad (%)
FCad (%)
raw coal
2.11
24.26
27.92
45.71
20% CaCl2-0 h
20.27
13.59
26.46
39.68
20% CaCl2-12 h
11.31
18.70
28.60
41.39
20% CaCl2-24 h
4.67
22.11
29.72
43.50
20% MgCl2-0 h
20.03
13.25
26.51
40.21
20% MgCl2-12 h
12.63
17.05
28.16
42.16
20% MgCl2-24 h
5.78
22.8
28.86
42.56
Influence of Moisture on
the Low-Temperature
Oxidation Index Gas
The low-temperature oxidation of coal
primarily depends on the oxidation kinetic theory of the reaction
between coal and oxygen.[27−29] The theory proposes that specific
active groups on the coal surface undergo an exothermic reaction upon
contact with oxygen. The heat that is released promotes other reactions
with higher activation energy. Therefore, inhibiting the oxidation
of active groups on the coal surface is the key to inhibiting low-temperature
coal oxidation. During the temperature-programming process, changes
in the concentrations of CO and O2 index gases produced
from coal are used to measure the degree of coal oxidation. Thus,
this study primarily focused on the concentration changes of CO and
O2 to evaluate the effect of the HWPI. Figures and 2 show the CO and O2 concentrations of raw coal with the
HWPI for different drying times.
Figure 1
CO concentration of raw coal with HWPIs
for different drying times.
Figure 2
O2 concentration of raw coal with HWPIs for different
drying times.
CO concentration of raw coal with HWPIs
for different drying times.O2 concentration of raw coal with HWPIs for different
drying times.Dried samples were subjected to
a temperature-programming experiment,
during which part of the O2 in air in contact with the
coal sample was consumed, generating CO. The concentrations of CO,
O2, and CO2 were measured as the gas flowed
through each sensor. According to the existing research results, CO
and CO2 were the two important gases generated in the whole
process of coal oxidation and were believed to be directly related
to the coal spontaneous combustion mechanism.[32] The larger the concentration of the two gases produced, the higher
the spontaneous combustion tendency of the coal.The CO production
rate trend was divided into two sections (Figure ). From 40 to 80
°C, the samples produced similar amounts of CO, and the production
rate of specific samples gradually increased after 80 °C. The
dried coal samples treated with the HWPI had lower CO production rates
than the raw coal samples at the same temperature, and CO concentrations
increased as the drying time of the coal samples with the HWPI increased.
The moisture content of the coal sample treated with the HWPI decreased
with drying, significantly inhibiting the effect of the HWPI.Figure shows the
O2 concentrations of raw coal with HWPIs for different
drying times. The oxygen consumption rate of all the samples is nearly
constant from 40 to 80 °C and increases significantly from 80
to 200 °C. At the same temperature, longer drying times correspond
to higher oxygen consumption rates and lower moisture content, which
weaken the oxygen isolation of water-wrapped coal and the inhibitory
effect of the HWPI.As shown in Figure , the variation law of CO2 concentration
is consistent
with that of CO concentration. In coal oxidation, the corresponding
CO2 production also shows a rising trend with the increase
of temperature. However, compared with the change of CO concentration,
the concentration of CO2 is higher, and higher CO2 concentration corresponds to higher CO concentration, which indicates
that coal is more prone to spontaneous combustion under the corresponding
conditions. The CO2 production of raw coal samples without
HWPI treatment was the highest at each temperature point. At the same
time, the CO2 production of samples after HWPI treatment
increased with the extension of drying time, but the corresponding
CO production was lower than that of raw coal. The results show that
HWPI treatment can effectively slow down the oxidation rate of the
coal matrix, resulting in decreased coal spontaneous combustion tendency.
With the extension of drying time, the composition effect of the inhibitor
decreases gradually.
Figure 3
CO2 concentration of raw coal with HWPIs for
different
drying times.
CO2 concentration of raw coal with HWPIs for
different
drying times.
Influence
of Water Evaporation on Apparent
Activation Energy during the Low-Temperature Oxidation of Coal after
HWPI Treatment
Low-temperature oxidation of coal is a complex
process involving oxygen adsorption and the release of other gas products.
Solid products also adhere to the coal surface. During the reaction
of coal and oxygen on the coal surface, the changes in the internal
surface area can be ignored and the oxygen consumption rate can be
regarded as the rate of the entire chemical reaction. The relationship
between the oxygen consumption rate v and the oxygen
concentration c can be expressed as v = −d c/d t = kc, where n is the reaction
order and t (s) is the reaction time. Combining the
calculation method of the reaction rate and the Arrhenius formula
further derives the reaction consumption rate in Formula where c is the oxygen concentration
(mol/m3); Ea is the apparent
activation energy (J/mol); A is the prefactor; and R is the gas constant, 8.314 J/(mol·K).To simplify
the calculation, we define the heating rate of the program as w = d T/d t and assume
that the ambient heat can be quickly transferred to the coal. Thus, Formula can be converted
into FormulaAfter a series of
conversions and fittings, the apparent activation
energy of the coal samples can be expressed by eq Based on the Arrhenius formula and Formula , the apparent activation
energies of the coal samples treated with 20% CaCl2 and
20% MgCl2 are shown in Figures and 5; the fitting
degree R2 exceeded 0.90. Based on eq , the intercept of ln(AR/wEa) and the slope of −Ea/R can be used to calculate
the apparent activation energy Ea, where R is the gas constant [8.314 J/(mol·K)]. The results
are shown in Table .
Figure 4
Apparent activation energy of samples with 20% CaCl2.
Figure 5
Apparent activation energy of samples with 20% MgCl2.
Table 3
Apparent Activation
Energy Ea: 100–200 °C (kJ/mol)
sample
slopea
slopeb
intercepta
interceptb
Eaa
Eab
R2a
R2b
raw coal
–6972.9531
–2725.4096
1.2168
–8.8837
57.9731
22.6591
0.9581
0.9904
20% CaCl2-0 h
–8324.6154
–4046.1849
2.9094
–7.1616
69.2109
33.6400
0.9774
0.9987
20% CaCl2-12 h
–7602.4665
–3895.1774
19 996
–7.1304
63.2069
32.3845
0.9975
0.9961
20% CaCl2-24 h
–7454.3812
–3988.3123
2.0737
–6.5189
61.9757
33.1588
0.9628
0.9740
20% MgCl2-0 h
–8634.6951
–3877.9865
5.0151
–6.7622
71.7889
32.2416
0.9362
0.9662
20% MgCl2-12 h
–7635.0158
–3890.3128
2.1012
–7.1113
63.4775
32.3441
0.9926
0.9967
20% MgCl2-24 h
–8411.5629
–4145.9121
3.1564
–6.9395
69.9337
34.4691
0.9792
0.9948
1/T > 0.0024.
1/T < 0.0024.
Apparent activation energy of samples with 20% CaCl2.Apparent activation energy of samples with 20% MgCl2.1/T > 0.0024.1/T < 0.0024.By analyzing the change trend of CO and O2 gas concentration
in Figure and Figure , it can be seen
that when the temperature is lower than 100 °C, the change of
gas concentration is not obvious. The main reason is that the gas
in the experiment is dry air, and the influence of moisture content
on spontaneous coal combustion is mainly reflected in the dehydration
and accelerated oxidation stages (temperature higher than 100 °C).
Therefore, this study mainly analyzed the change of activation energy
in the range of 100–200 °C. Among them, by comparing the
slope changes of fitting curves in different time ranges, the curves
in this region can be divided into two parts, 100–140 and 140–200
°C, respectively. By comparing and analyzing the change law of
activation energy in the two ranges, the change of the resistance
ability of the inhibitor in the process of temperature rise can be
further clarified.In the range of 100–140 °C, the
apparent activation
energy of raw coal is 57.9731 kJ/mol, which is lower than that of
the coal samples treated with the HWPI, indicating that the energy
consumption of raw coal in the same temperature range is lower than
that of the other samples; thus, the raw coal is more easily oxidized.
When the temperature is in the range of 140–200 °C, the
apparent activation energy of raw coal is 22.6591 kJ/mol, which is
significantly lower than that of the coal samples treated with the
HWPI. It can also be found that the apparent activation energy of
coal in the range of 140–200 °C was lower than that in
the range of 100–140 °C, from which it can be easily found
that spontaneous combustion of coal is more likely to occur at a higher
temperature. Comparing the apparent activation energy of the coal
after treatment with the same inhibitor for different drying times
revealed that the apparent activation energy during the temperature-programming
process decreased as the drying time increased. This phenomenon was
primarily caused by the lower moisture content of the coal after long
drying times; during the temperature-programming process, coal is
more easily exposed to oxygen, lowering the activation energy required
for oxidation. When the moisture content of coal is low, the amount
of water evaporated per unit time decreases. The amount of heat absorbed
simultaneously decreases, resulting in an apparent increase in the
activation energy of the low-moisture coal treated with the HWPI.
In the range of 100–140 °C, the apparent activation energies
of the coal samples treated with 20% CaCl2 for 0, 12, and
24 h were 69.2019, 63.2069, and 61.9757 kJ/mol, respectively. Also,
in the range of 100–140 °C, the apparent activation energies
of the coal samples treated with 20% CaCl2 for 0, 12, and
24 h were 33.6400, 32.3845, and 33.1588 kJ/mol, respectively. Compared
with the apparent activation energies of the raw coal, it was only
57.9731 and 22.6591 kJ/mol. After being treated with 20% CaCl2 and drying for 24 h, the apparent activation energy was found
to be higher than that of the raw coal dried for 24 h by 10.4997 kJ/mol.
Thus, it was apparent that the inhibition effect of the HWPI was significant.Similarly, the apparent activation energy of the coal treated with
20% MgCl2 was lower for longer drying times. After drying
for 24 h, the apparent activation energy decreased to 69.9337 and
34.4691 kJ/mol and 11.9606 and 11.8101 kJ/mol, higher than that of
the raw coal, respectively. These results further explained that the
inhibition effect of the HWPI on spontaneous coal combustion is weakened
after the moisture content of the treated coal is reduced.
Heat Absorption and Desorption Rate of Coal
Samples with Different Moisture Contents
The analysis results
of the moisture content and surface activation energy of coal samples
treated with the HWPI for different drying times revealed that one
of the reasons for the high activation energy of low moisture content
coal is the lower water evaporation per unit time, which lowers heat
absorption and requires more heat of oxidation for chemical reactions. Section presented the
apparent activation energy of the coal samples. To accurately analyze
the heat absorption of water evaporation in the temperature-programming
process, a differential scanning calorimeter produced by TA in the
United States was used to analyze the heat absorption and desorption
rate of coal samples with different moisture contents. The abundant
heat released in the reaction between coal and oxygen affects the
determination of heat absorption; thus, 80 mL/min N2 was
injected during the reaction. Figure shows the DSC test results for the samples, and Figure shows the changes in the endothermic peak for different drying times.
Figure 6
DSC results
of different samples.
Figure 8
DSC results
of samples with 20% MgCl2.
DSC results
of different samples.DSC results of samples
with 20% CaCl2.DSC results
of samples with 20% MgCl2.Well-defined endothermic peaks appear in the 30–74 and 74–98
°C ranges for different samples (Figures and 8). The results
show that the moisture in the coal completely evaporates before the
temperature reaches 100 °C. The endothermic capacity from 30
to 74 °C is much greater than that from 74 to 98 °C, indicating
that much moisture is completely evaporated at temperatures less than
74 °C.
Figure 7
DSC results of samples
with 20% CaCl2.
Compared to the difference between the DSC curves
of the coal samples,
the endothermic peaks of raw coal were relatively weak. From 74 to
98 °C, the endothermic peak almost disappeared. For the coal
samples treated with the same inhibitor, the peak value and area from
30 to 74 °C gradually decreased as the drying time increased,
possibly because the evaporation of moisture reduces the heat absorption
of the sample per unit time. However, from 74 to 98 °C, the heat
absorption values of the coal samples treated with various inhibitors
were similar.To further analyze and express the heat absorption
capacity during
water evaporation in the two temperature ranges, the corresponding
peak area was calculated. Figure shows the changes in the heat absorption under different
treatment conditions. The heat adsorption capacities of raw coal from
30 to 74 °C (9.86 J/g) and from 74 to 98 °C (0.37 J/g) were
lower than those of other samples. The heat adsorption capacities
of the coal sample treated with 20% CaCl2 for 0, 12, and
24 h were 124.33, 39.06, and 11.45 J/g at 30–74 °C and
9.31, 9.12, and 5.66 J/g at 74–98 °C, respectively. The
heat adsorption capacity of the coal sample treated with 20% MgCl2 and dried for 0, 12, and 24 h were 92.84, 40.67, and 5.67
J/g at 30–74 °C and 7.51, 6.45, and 3.22 J/g at 74–98
°C, respectively. Therefore, the heat absorption capacity decreases
as the moisture content is reduced, and the amount of water evaporated
is lower at higher temperatures. Additionally, we compared the results
of different treatment conditions and found that 20% MgCl2 had a better inhibition effect.
Figure 9
Heat absorption by the evaporation of
different samples.
Heat absorption by the evaporation of
different samples.
SEM Results
and Analysis
In this
paper, we use SEM as an auxiliary means to analyze the morphology
and structure of the coal surface corresponding to different drying
times after HWPI treatment. Overall, after HWPI treatment, the roughness
of the coal surface is significantly reduced. Figure b–d shows the results of drying for
12 h after H2O and HWPI treatments, respectively. It is
obvious that the coal surface after HWPI treatment is more wrapped
and the coal surface after 20% MgCl2 treatment is denser
and smoother than that after 20% CaCl2 treatment. It can
be deduced that the inhibition effect of 20% MgCl2 spraying
is more obvious.
Figure 10
SEM results of coal samples before and after treatment
with H2O and HWPI. (a) Raw coal (untreated); (b) H2O-12
h; (c) CaCl2-12 h; (d) MgCl2-12 h; (e) H2O-24 h; (f) CaCl2-24 h; and (g) MgCl2-24 h.
SEM results of coal samples before and after treatment
with H2O and HWPI. (a) Raw coal (untreated); (b) H2O-12
h; (c) CaCl2-12 h; (d) MgCl2-12 h; (e) H2O-24 h; (f) CaCl2-24 h; and (g) MgCl2-24 h.Figure e–g
shows the results of drying for 24 h after H2O and HWPI
treatments, respectively. With the extension of drying time, pores
and cracks appear on the surface structure of coal under different
treatment conditions to a certain extent. Among them, pores and cracks
can be obviously observed in the red area in Figure f,g. The results showed that with the extension
of drying time, the inhibition effect of the inhibitor is gradually
weakened, but compared with the coal sample without inhibitor treatment
(Figure e), the
coal surface was still relatively flat and obviously wrapped. The
results showed that the HWPI had a better inhibition effect than H2O. At the same time, by comparing the surface structure characteristics
of coal after drying for 12 and 24 h after 20% CaCl2 and
20% MgCl2 treatment, it can be seen that the surface structure
of coal after drying for 24 h after 20% CaCl2 treatment
shows pores and cracks compared with that after drying for 12 h, but
the surface structure of coal after 20% MgCl2 treatment
has no significant change compared with that after drying for 12 h.
In other words, the inhibition effect of 20% MgCl2 is more
ideal and is less affected by the drying time compared with that of
20% CaCl2.
MINI MR Results and Analysis
Figure shows
the MINI
MR test results of the coal samples treated with different inhibitors
for different treatment times. The results show that the relaxation
time T2 is positively correlated with
the change in the pore size. The T2 spectrum
in Figure ranges
from 0.01 to 10 000 ms, which corresponds to coal macropores,
mesopores, and micropores. The measured results generally corresponded
to micropores, mesopores, and macropores for relaxation times of <10,
10–100, and >100 ms, respectively.
Figure 11
T2 spectra for coal samples.
T2 spectra for coal samples.Figure shows
the large differences in the T2 spectrum
between the water-saturated coal and centrifuged coal samples, indicating
that the proportion of closed pores in coal increased as the water
content decreased. The pore structures of the coal samples treated
with H2O and HWPI changed from macropores to mesopores.
The pore structure of the coal samples after treatment with the HWPI
was primarily composed of mesopores, and the peak width was smaller
than that of the coal samples treated with H2O. As the
drying time increased, the mesopore peak range of 10–100 ms
moved to the left after treatment with MgCl2 and CaCl2 and drying for 12 and 24 h, and the peak height gradually
decreased. Therefore, the pore structure distribution of coal gradually
transitions from mesopores to micropores as the water evaporation
time increases. Micropores are not conducive to methane diffusion
in coal.[30,31] Thus, after treatment with the HWPI, the
pore structure of coal changes, and the dense pore structure significantly
reduces the risk of spontaneous coal combustion. However, the amount
of water in the HWPI decreases as the drying time increases, weakening
or annulling the function of the original liquid membrane isolation,
gradually exposing the surface of the pore structures, and increasing
the risk of spontaneous combustion.[33] Therefore,
although inhibitors can partially change the coal structure, a decrease
in moisture weakens the blocking effect and increases the risk of
spontaneous coal combustion.
Conclusions
The strong fluidity and easy evaporation properties of the HWPI
reduce its inhibitory effect after spraying in the goaf. Thus, studying
the influence of the water evaporation rate of inhibitors on spontaneous
coal combustion caused by air leakage in the goaf is important. The
following conclusions are drawn from this study:After treatment
with the HWPI, the
moisture content of the coal samples gradually decreased as the drying
time increased; additionally, the ability of water to isolate the
coal from oxygen and the inhibition effect were gradually weakened.
At the same temperature, oxygen consumption rates are higher for longer
drying times. The CO concentration of the samples with added HWPI
was lower than that of the untreated raw coal samples, indicating
that the HWPI reduces the influence of water evaporation on spontaneous
coal combustion.Low-temperature
oxidation of coal
is a complex process involving oxygen adsorption and gas product release.
Analyzing the apparent activation energy of coal samples reveals that
raw coal is more easily oxidized than the coal samples treated with
the HWPI. As the drying time increased, the endothermic capacity and
apparent activation energy required for the oxidation of the coal
samples treated with the inhibitor continuously decreased; therefore,
the inhibition effect of spontaneous coal combustion weakened or disappeared
as the moisture content of the coal samples treated with the HWPI
decreased.After spraying
the HWPI into the goaf,
the small particles on the coal surface were consolidated, reducing
the contact between the coal and air. Additionally, the pore structure
of the coal after treatment with the HWPI gradually changed from macropores
to mesopores, effectively reducing the risk of spontaneous combustion.
However, as the moisture evaporation increased, the coal surface showed
significant pore and fracture structures that weakened the wrapping
effect of the inhibitor. As the area of the coal surface was increasingly
exposed to air, the risk of spontaneous combustion increased; thus,
the inhibition effect of the HWPI was reduced or annulled.
Materials and Methods
Coal Sample Collection and Preparation
The fresh coal
samples were taken from Longdong Mine, Xuzhou City,
China, and sealed in bags for transportation to the laboratory. The
coal samples were ground and sieved to a 0.18–0.38 mm particle
size and dried in a vacuum oven for 24 h at 40 °C. Table presents the results of the
proximate and ultimate analyses.[34]
Table 4
Proximate and Elemental Coal Sample
Analyses[34]
proximate analysis (%)
ultimate analysis (%)
Mad
Ad
Vdaf
FCad
Cdaf
Hdaf
Odaf
Ndaf
Sdaf
2.38
25.32
40.96
43.04
78.49
5.10
13.42
1.45
1.15
Experiment System
The testing system
simulating coal acceleration combustion is a temperature-programmed
analysis system composed of a PC, a data collector, an indicator gas
analysis system, a thermocouple, and an electronic balance. The data
acquisition system includes a Siemens CPU-224 CN, EM231 module. The
indicator gas analysis system includes a high-precision CO sensor,
a CO2 sensor, an O2 sensor, and a signal processing
module. The indicator gas analysis system collects the indicator gas
concentration in real time more efficiently and conveniently than
a gas chromatograph. Figure illustrates the experimental setup which was same as our
previous study.[34]
Figure 12
Testing system simulating
coal acceleration combustion. 1 Dry air
bottle, 2 pressure reducing valve, 3 flow sensor, 4 coal reaction
vessel, 5 thermocouple, 6 heater, 7 control panel, 8 temperature display,
9 condenser, 10 indicator gas analysis system, 11 data collector,
and 12 PC.[34]
Testing system simulating
coal acceleration combustion. 1 Dry air
bottle, 2 pressure reducing valve, 3 flow sensor, 4 coal reaction
vessel, 5 thermocouple, 6 heater, 7 control panel, 8 temperature display,
9 condenser, 10 indicator gas analysis system, 11 data collector,
and 12 PC.[34]
Experiment Procedures
Effect
of Water Evaporation on the Inhibitory
Effect of the HWPI
The following experiment was performed
to study the effect of water evaporation on the inhibitory effect
of HWPI. Also, the sample processing is similar to our previous papers.[34]Step 1: CaCl2 and MgCl2 were dissolved in ultrapure water to prepare CaCl2 and MgCl2 solutions with a final concentration of 20%.Step 2: 30 g of dried coal samples with sizes of 0.18–0.38
mm were divided into six pieces. Three pieces were added to 1.8 g
of the HWPI and stirred effectively.Step 3: The six samples
were dried in a vacuum oven at 40 °C
for 12 and 24 h, respectively; and the content weights were determined.
The samples under different treatment conditions were marked as 20%
CaCl2-0 h, 20% CaCl2-12 h, 20% CaCl2-24 h, 20% MgCl2-0 h, 20% MgCl2-12 h, and 20%
MgCl2-24 h.Step 4: The six dried samples were used
for industrial analysis
to calculate the moisture, volatiles, and moisture reduction of coal.
Carbolite Temperature-Programmed Experiment
After being treated with the HWPI and the raw coal, the six coal
samples were taken (3 g) and mixed with 5 g of dried raw coal, respectively.
The seven coal samples including the raw coal sample were dried in
a vacuum drying oven at 40 °C constant temperature for 0, 12,
and 24 h, respectively. Then, the seven samples were put into the
reaction vessel for performing the temperature-programmed experiment,
respectively. An experiment was performed using the system shown in Figure to detect the
indicator gas concentration in the temperature-programming process.
The experimental conditions were the following: heating range, 30–200
°C; heating rate, 2 °C/min; and dry air injection rate,
10 mL/min.[34]
DSC
Test for Coal Samples with Different
Moisture Contents
DSC tests were conducted on the samples
using the NETZSCH DSC200F3 instrument produced in Germany. After treatment
under different conditions, the six coal samples were used to analyze
the heat release rate. The experimental conditions were as follows:
temperature range, 30–190 °C; heating rate, 1 °C/min;
and N2 injection flow rate, 80 mL/min.
SEM Test
The morphological changes
in the coal and degraded coal were assessed using thermal field emission
SEM (ZEISS, Japan). The acceleration voltage of the scanning electron
microscope was 10 kV, the resolution was 1.0 mm, and the magnification
was 5000–10 000 times. Before assessment, the coal samples
were coated with gold using an Emitech K550 gold sputter coater.
MINI MR Test
The MINI MR (MesoMR12-025V,
China) used in this study performs core analysis and imaging functions.
The distribution and connectivity of pores and fractures were obtained
by measuring the T2 relaxation time of
the fluid in the pores of the coal samples. The relaxation time T2 is proportional to the pore size in coal.
For coal, when the relaxation time T2 is
less than 10 ms, the measured pore size range represents the micropores
in coal. The measured pore size range in the range of 10–100
ms is the mesopore, while the measured pore size range greater than
100 ms is the macropore. Therefore, coal samples in water saturation
and other conditions were tested in this study. The T2 spectrum of the NMR test reflects the distribution of
all pores in the coal, including closed and open holes. After centrifugation,
the free water in the saturated water coal sample was removed, and
NMR was performed on the centrifugal coal sample. The data processing
method can be found in the study of Zhang et al.[27]