| Literature DB >> 35205565 |
Sorin Bucsa1, Alexandru Serban1, Mugur C Balan2, Claudia Ionita1, Gabriel Nastase1, Catalina Dobre1, Alexandru Dobrovicescu1.
Abstract
This case study analyzes a cryogenic air separation unit (ASU) with a production of V˙O2=58,300 [m3Nh] of gaseous oxygen with a concentration greater than 98.5%, operating in Romania on a steel plant platform. The goal of the paper is to provide an extensive model of exergetic analysis that could be used in an optimization procedure when decisional parameters are changed or structural design modifications are implemented. For each key part of the Air Separation Unit, an exergetic product and fuel were defined and, based on their definition, the coefficient of performance of each functional zone was calculated. The information about the magnitude of the exergetic losses offers solutions for their future recovery. The analysis of the exergy destructions suggests when it is worth making a larger investment. The exergetic analysis of the compression area of the ASU points out an exergy destruction and loss of 37% from the total plant's electrical energy input. The exergy loss with the heat transferred to the cooling system of compressors can be recovered; for the exergy destruction portion, the challenge between investment and operating costs should be considered. The exergy destruction of the air separation columns found the High Pressure Column (HPC) to be more destructive than the Low Pressure Column. The share of the exergy destruction in the total plant's electrical energy input is 8.3% for the HPC. The local COP of the HPC, calculated depending on the total exergy of the local product and fuel, is 62.66%. The calculus of the air separation column is performed with the ChemSep simulator.Entities:
Keywords: chemical exergy; compression unit; rectification column
Year: 2022 PMID: 35205565 PMCID: PMC8870991 DOI: 10.3390/e24020272
Source DB: PubMed Journal: Entropy (Basel) ISSN: 1099-4300 Impact factor: 2.524
Figure 1Diagram of the cryogenic air separation installation. Source: Harry Kooijman (2006) chemsep.org.
Figure 2Diagram of interactions with the external environment of the global system of the cryogenic air separation plant.
Compressors input powers.
| Compressor |
|
|---|---|
| 1 | 10,292 |
| 2 | 10,712 |
| 3 | 10,751 |
| Global fuel of the installation F | 31,755 |
Values of the exergetic products.
| Substance |
|
|
|
|---|---|---|---|
|
| 377.4 | 2752 | 3129.4 |
|
| 279 | 835.8 | 1114.8 |
|
| 151.5 | 89.53 | 241 |
| Global installation product P | 4485.2 | ||
Figure 3Scheme of the cryogenic air separation installation—functional areas. Source: Harry Kooijman (2006) chemsep.org.
Figure 4Compression zone of the air separation installation.
Figure 5Scheme of interactions with the external environment of the compression zone of the cryogenic air separation installation.
Figure 6The area of the high-pressure distillation column of the air separation plant.
Figure 7Scheme of interactions with the external environment of the high-pressure distillation column (HPC) area.
Figure 8Area of the low-pressure distillation column of the air separation plant.
Figure 9Scheme of interactions with the external environment of the area of the low-pressure distillation column (LPC).
The values of the total exergies of the air currents, of the driving power of the compressors and of the exergies of the heat evacuated by the cooling system.
| Exergy Current |
|
|---|---|
| AIR | 0 |
|
| 10.29 |
|
| 10.71 |
|
| 10.75 |
|
| −2.3 |
|
| −2.32 |
|
| −2.161 |
|
| −20.015 |
|
| 4.954 |
Exergy destruction in the compression stages.
| Compression Stage |
|
|---|---|
| 1 | 1.659 |
| 2 | 1.647 |
| 3 | 1.652 |
|
| 4.958 |
Losses with heat exergies evacuated in the coolers of the compression stages.
| Cooler |
|
|---|---|
| 1 | 2.3 |
| 2 | 2.32 |
| 3 | 2.161 |
|
| 6.781 |
Values of thermo-mechanical and chemical exergies of the flows entering and leaving the control volume of the HPC (Figure 6 and Figure 7).
| The Current |
|
|
|---|---|---|
| 12 | 31.409 | 0 |
| 8 | 5.366 | 0 |
|
| 31.622 | |
| 16 | 23.132 | 0.674 |
| 9 | 3.690 | 0 |
| 7 | 15.222 | 0.142 |
Values of the product, fuel and exergetic coefficient of performance of the HPC considering that its purpose is to increase the chemical component of the currents by separation.
|
|
|
|
|---|---|---|
| 0.816 | 26.353 | 3 |
Values for product, fuel and coefficient of performance when it is considered that the purpose of HPC is to increase the total exergy by separating the streams of substance.
|
|
|
|
|---|---|---|
| 42.86 | 68.397 | 62.66 |
Entropy values and molar flow rates of the substances at the boundary separating the HPC from the outside.
| Condition |
|
|
|
|---|---|---|---|
| 8 | −41.919 | 0.675 | −28.3 |
| 9 | −39.4896 | 0.675 | −26.66 |
| 12 | −55.4484 | 3.825 | −212.1 |
| 16 | −96.496 | 1.102 | −106.4 |
| 17 | −93.125 | 2.723 | −253.6 |
Entropy flux values transferred between HPC and outside.
| Device |
|
|---|---|
| Condenser | −156.1 |
| Heat penetration from the outside | 1.048 |
Entropy and molar flow rates values at the boundary separating the LPC from the outside.
| Condition |
|
|
|
|---|---|---|---|
| 9 | −39.4896 | 0.765 | −26.66 |
| 16 | −96.496 | 1.102 | −106.4 |
| 17 | −93.125 | 2.723 | −253.6 |
| 20 | −40.08 | 1.367 | −55.78 |
| 21 | −36.82 | 2.4 | −88.37 |
| 22 | −32.247 | 0.225 | −7.256 |
| 24 | −105.262 | 0.2173 | 22.87 |
| 25 | −107.998 | 0.7251 | −78.31 |
|
| −160.7 | ||
|
| −16.59 | ||
|
| −1.079 | ||
|
|
| ||