Xiaobo Zhu1,2,3, Yue Liu1, Wang Li1,2. 1. College of Chemistry and Chemical Engineering, Henan Polytechnic University, Jiaozuo, Henan 454000, China. 2. State Environmental Protection Key Laboratory of Mineral Metallurgical Resources Utilization and Pollution Control, Wuhan University of Science and Technology, Wuhan, Hubei 430081, China. 3. Collaborative Innovation Center of Coal Work Safety and Clean High Efficiency Utilization, Jiaozuo, Henan 454000, China.
Abstract
Hydrochloric acid leaching has been widely used in the recovery process of vanadium due to its efficient selectivity. It was necessary to further separate vanadium from hydrochloric acid leaching solution. Four extractants of P204, P507, Cyanex272, and N1923 were compared for extraction of vanadium from a simulated hydrochloric acid solution, and it is concluded that N1923 was an effective extractant suitable for the extraction and separation of V (V) in the medium. The single-stage extraction efficiency of vanadium reached more than 90% with a pH value of 2.0, extraction time of 5 min, and X N1923 of 0.2 at 30 °C. The functional group characteristics of the extraction complex were analyzed by means of an extraction slope method, FT-IR, and 1H NMR to judge the extraction mechanism of vanadium with N1923 as an extractant. The extraction of V (V) by using N1923 was in the coordination form of a molar ratio of 2:1, and the extraction process was an endothermic reaction. The N-H vibrational absorption peak in the -NH2 group still appeared in the loaded N1923, in which the chemical shift of 1H in the primary amine and secondary carbon still existed. This technology was a more efficient process for extraction of vanadium from hydrochloric acid solution.
Hydrochloric acid leaching has been widely used in the recovery process of vanadium due to its efficient selectivity. It was necessary to further separate vanadium from hydrochloric acid leaching solution. Four extractants of P204, P507, Cyanex272, and N1923 were compared for extraction of vanadium from a simulated hydrochloric acid solution, and it is concluded that N1923 was an effective extractant suitable for the extraction and separation of V (V) in the medium. The single-stage extraction efficiency of vanadium reached more than 90% with a pH value of 2.0, extraction time of 5 min, and X N1923 of 0.2 at 30 °C. The functional group characteristics of the extraction complex were analyzed by means of an extraction slope method, FT-IR, and 1H NMR to judge the extraction mechanism of vanadium with N1923 as an extractant. The extraction of V (V) by using N1923 was in the coordination form of a molar ratio of 2:1, and the extraction process was an endothermic reaction. The N-H vibrational absorption peak in the -NH2 group still appeared in the loaded N1923, in which the chemical shift of 1H in the primary amine and secondary carbon still existed. This technology was a more efficient process for extraction of vanadium from hydrochloric acid solution.
Vanadium is a transition
refractory metal, and the melting point
can reach 1890 °C. Furthermore, it is not easy to oxidize it
in air, and it is quite stable in alkali, sulfuric acid, and hydrochloric
acid.[1] Therefore, vanadium is usually widely
used in metallurgy, aerospace, chemical catalysts, batteries, and
other industries in the form of ferrovanadium, vanadium compounds,
and metal vanadium.[2,3] Among them, one of the application
direction of a vanadium battery is as an excellent green environmental
protection battery with strong development momentum, in which no harmful
substances are produced in the process of manufacturing, use, and
waste. The vanadium battery has a special battery structure and can
discharge deeply with high current density, in which the advantages
of rapid charging, high specific energy, low price, and wide application
fields are achieved.[4]It is well-known
that vanadium reserves are mainly produced from
vanadium titanomagnetite.[5] In addition,
vanadium resources are also partially contained in phosphorite ore,
siltstone, bauxite, carbonaceous crude oil, coal, and shale.[6−8] At present, the main extraction method of vanadium is the process
of pretreatment, leaching, separation, and enrichment according to
the physical, chemical, and mineral composition characteristics of
raw materials, in which sulfuric acid leaching is widely used because
of its high vanadium recovery.[9,10] However, a large number
of metal impurities in the raw materials with vanadium could also
be dissolved and exist in the sulfuric acid leaching solution due
to the poor selectivity of the sulfuric acid leaching process, which
results in difficulties in the subsequent separation and purification
of vanadium from the leaching solution.[11] Therefore, many scholars have proposed that the selective leaching
of vanadium could be realized by leaching with hydrochloric acid from
vanadium titanomagnetite, bauxite, red mud, vanadium waste catalyst,
and other raw materials.[12−15] For example, the leaching efficiency of vanadium
and iron was more than 80%, while the leaching efficiency of titanium
was less than 5% from vanadium titanomagnetite by acid leaching with
hydrochloric acid of an appropriate concentration, which could realize
the effective separation of titanium and vanadium.[16]The acid leaching solution containing vanadium was
obtained by
sulfuric acid leaching or hydrochloric acid leaching, which could
also contain a certain amount of metal impurity ions needing to be
separated and purified.[1,17,18] At present, the solvent extraction process was a usual mature method
for the separation and purification of vanadium from acidic solution.[19−21] There are many studies on the extraction and separation of vanadium
from the sulfuric acid leaching solution system, in which extractants
such as P204, P507, Cyanex272, TOMAC, TOMAC, Aliquat 336, and other
ionic liquids were used for the extraction and separation of vanadium
from iron, aluminum, and other impurity ions, in which the extraction
mechanism was also reasonably analyzed.[22−25] However, the separation methods
and efficient extractaction of vanadium were less determined from
the hydrochloric acid solution, and the extraction mechanism between
vanadium and extractant was less deeply analyzed.Therefore,
the extraction effects of P204, P507, Cyanex272, and
N1923 on vanadium from hydrochloric acid solution were comparatively
studied in this paper. The effects of extraction parameters on the
extraction efficiency of vanadium and the separation effect from impurity
ions were investigated. The morphology of the extraction complex by
using N1923 extractant was analyzed by a slope method. The extraction
mechanism between N1923 and vanadium was verified by using FT-IR and 1H NMR. The countercurrent extraction was carried out and determined
with a McCable-Thiele diagram. The research may provide a new method
and idea for the separation and purification of vanadium from hydrochloric
acid solution medium.
Results and Discussion
Effects of Extractants and pH Value
The effects of
the extractants and pH value on the extraction efficiency
of vanadium were investigated under the conditions of an extractant
concentration (Xextractant) of 0.2, extraction
time of 5 min, extraction temperature of 30 °C, and O/A of 1,
and the results are shown in Figure .
Figure 1
Effects of extractants and pH value.
Effects of extractants and pH value.It can be seen from Figure that the pH value and the extractants have significant effects
on the extraction efficiency of vanadium. The extractants of P507
and Cyanex272 reached maximum vanadium extraction efficiencies of
72 and 64% respectively, at a pH value of 1.5, while a maximum vanadium
extraction efficiency of 50% was obtained by using P204 at a pH value
of 2.0. The result was similar to the previous research results on
the extractant effect, in which P507 and Cyanex272 were more suitable
than P204 for recovering vanadium at low pH.[26] However, the extraction efficiency of vanadium showed a decreasing
trend by using these three extractants, as the pH value of the solution
continued to increase to more than 2.0. It indicates that the functional
groups of the extractants had no obvious effect on the vanadium in
the solution. These three extractants belonged to cationic extractants,
and the ionic morphology of vanadium may be changed closely in the
solution.[27] However, the extraction performance
of N1923 was obviously different from those of P507, Cyanex272, and
P204. The extraction efficiency of vanadium increased significantly
from 5 to 92% by using N1923 with the pH value of the solution increasing
from 1.0 to the range of 2.0–2.5. In addition, although the
extraction efficiency of vanadium decreased with the further increase
of the pH value, it still remained more than 83%. The extraction of
vanadium was significantly higher than those of the three extractants.
It is related to the ionic form of vanadium and the extraction behavior
of N1923.[28] According to the experimental
results, it can be found that different pH values could have a decisive
impact on the extraction effects of the four extractants. The concentration
of pentavalent vanadium and the pH value of the solution will have
an impact on the ion morphology of vanadium.[29] The result of pentavalent vanadium morphology is shown in Figure .
Figure 2
Effect of concentration
and pH value on pentavalent vanadium morphology.
Effect of concentration
and pH value on pentavalent vanadium morphology.Figure shows that
the dissolved vanadium concentration had a certain impact on the existing
form of vanadium. Generally, when the vanadium concentration was lower
(log C of −2, namely a vanadium concentration
of 509 mg/L), the existing form was simpler (VO2+, H2VO4–, HVO42–, VO43–). The more complex forms of
vanadium (H2V10O284–, H2V6O172–, H3V2O7–, etc.) existed
with the increase of vanadium concentration ((log C of −1 to 0, namely a vanadium concentration of 5.09 to 50.9
g/L), in which the precipitated solid of V2O5 could even appear. The influence of the pH value on the existing
form of vanadium was mainly reflected in the complex valence state
with a log Cv less than −2. V(V) mainly existed
in the form of VO2+ at a pH value of the solution
of less than 2. The vanadium mainly existed in the form of H2VO4– with a pH value of 9 to 11. VO43– was the main form at a pH value of greater
than 11. In general, VO2+ was the main form
of pentavalent vanadium in a strongly acidic solution medium, which
was also the object of extraction and separation. The structural diagram
of pentavalent vanadium in the solution is shown in Figure .
Figure 3
Microstructure schematic
diagram of V(V) in solution.
Microstructure schematic
diagram of V(V) in solution.Figure shows the
structural formula and 3D structural diagram of pentavalent vanadium
in the solution, in which VO2+ existed in the
form of two V=O double bonds, and V was positively charged due to
an electron deficiency. VO43–, HVO42–, and H2VO4– existed in the form of one V=O double bond and three
V–O single bonds, in which the vanadium was at saturation.
VO43– existed as a −3 valence
due to the three V–O single bonds not combined with H. HVO42– existed as a −2 valence due to
the two V–O single bonds not combined with H. H2VO4– existed as a −1 valence
due to the one V–O single bond not combined with H. When the
structure of the vanadium oxide complex was complex (HV6O173– and H2V6O172–), the six vanadium atoms were
connected by six V–O single bonds, in which the V on both sides
contained two V=O double bonds. The middle four vanadium atoms were
connected by one V=O double bond and one V–O single bond, respectively.
HV6O173– existed as a −3
valence due to the existence of V–OH in the four V–O
single bonds. And H2V6O172– existed as a −2 valence due to the existence of two V–OH
groups in the four V–O single bonds. When the vanadium oxide
complex was more complex (H2V10O284– and HV10O285–), its structure was connected in the form of a single ring. The
two vanadium atoms on both sides were respectively connected with
two V=O double bonds and one V–O single bond, in which the
O in the V–O single bond was also connected with one V and
the eight vanadium atoms were connected in a single ring in the form
of V–O single bonds. And then, the eight vanadium atoms still
contained one V=O and one V–O single bond. At this time, the
oxygen atom connected with the six vanadium atoms in the middle was
negatively charged due to multiple electrons. H2V10O284– was an overall −4 valence
due to two O combined with the H of V–OH, and HV10O285– was an overall −5 valence
due to one O combined with the H of V–OH. Therefore, the charged
atom will be the center of the reaction during the extraction reaction
between various extractants and vanadium (such as V in VO2+ and O in various vanadium-containing anions). The structure
and 3D diagram of the four extractants are shown in Figure .
Figure 4
Structure and 3D diagram
of extractants.
Structure and 3D diagram
of extractants.P204 is fully called di(2-ethylhexyl)phosphate,
in which the P
atom was covalent with three bonds of P=O and P–OH. And the
other two P–O single bonds were formed, in which O was connected
with alkyl (R). The vanadium-containing cations could be selectively
exchanged through H+ in its hydroxyl group. P507 is fully
called 2-ethylhexyl phosphate mono-2-ethylhexyl ester. P507 had one
less ester oxygen atom than P204, and its acidity was weaker than
P204. Therefore, P507 usually had a higher separation coefficient
for vanadium, but its back-extraction acidity was higher. Cyanex272
is fully known as di(2,4,4-trimethylamyl)phosphinic acid, which had
one ester oxygen atom less than P507. N1923 is an extractant with
a primary amine and secondary carbon. The R group connected to the
secondary carbon was an alkyl group with 19–23 carbon numbers,
in which the extraction functional group was −NH2 and the secondary carbon was connected to it.
Selective Separation Effect of Extractants
N1923 and
P507 show a good extraction effect of vanadium according
to the extraction experiment results of extractant types. P507 could
better extract vanadium at a pH value of 1.5 (72% showed in Figure ), while N1923 shows
a high extraction efficiency of vanadium at pH values of 2.0–2.5
(92% shown in Figure ).Therefore, the effect of different concentrations of Fe(III)
ions on the extraction efficiency of vanadium was investigated in
order to further verify the selective effect of the two extractants
on vanadium and impurity ions. The results are shown in Figure .
Figure 5
Effect of iron impurity
ions on vanadium extraction.
Effect of iron impurity
ions on vanadium extraction.It can be seen from Figure that the extraction efficiency of vanadium decreased and
the extraction efficiency of iron increased by the two extractants
with the addition of iron ions in the solution. It should be noted
that the vanadium extraction efficiency decreased from 72 to 65% by
using P507 extractant with an iron ion concentration of 0.5 g/L, in
which the iron extraction efficiency reached nearly 40%. It indicates
that P507 has a poor selectivity for vanadium extraction in the solution.
The extraction efficiencies of vanadium and iron were the same, both
about 50% with a concentration of impurity iron ions of 1 g/L. The
iron extraction efficiency was even greater than the vanadium extraction
efficiency with the continued increase of the iron ion concentration.
It is related to the extraction characteristics of P507 on metal cations,
in which the higher the valence of the cations, the better the extraction
effect of the metals.[29]The extraction
efficiency of vanadium was always higher than the
extraction efficiency of iron by using N1923 extractant with the increase
of iron ion concentration. The recovery of iron was less than 10%
by using N1923, while the extraction efficiency of vanadium remained
more than 65% especially with an iron concentration of less than 1
g/L. The selective extraction process of vanadium could be realized
by using N1923. It also illustrates that the extraction mechanism
of N1923 was not the cation exchange.[30] Furthermore, the extraction effect of N1923 could also not be simply
judged by the valence state of metal ions.
Effect
of N1923 Concentration (XN1923)
N1923 not only had an obvious extraction
effect of vanadium but also can realize the effective selective separation
of vanadium and iron. It was an effective vanadium extractant in hydrochloric
acid medium. The effect of XN1923 on vanadium
extraction was investigated in order to analyze the extraction form,
and the results are shown in Figure .
Figure 6
Effect of XN1923 on vanadium
extraction.
Effect of XN1923 on vanadium
extraction.Figure shows that
the extraction and recovery of vanadium were increased with the increase
of XN1923, which is consistent with the
extraction law of most extractants.[22] The
vanadium extraction efficiency just exceeded 40% with an XN1923 of 5%. However, the vanadium extraction efficiency
reached more than 90% with an XN1923 of
20%. The vanadium extraction rate did not increase significantly with
a sustained increase of XN1923. The change
trend of DV was also closely related to
the concentration of XN1923. DV also showed an increasing trend with the increase of XN1923. The relationship curve of log DV to log[RNH2] was analyzed by the
slope method in order to analyze the extraction mechanism of vanadium
by using N1923.The main form of vanadium was VO2+ in the
hydrochloric acid solution.[31] The extraction
thermodynamics of vanadium was investigated by using N1923. The extraction
reaction can be expressed as follows.The extraction equilibrium constant K was calculated
as follows.where (RNH2) is N1923, and the
finished expression was as follows.The D values
were tested
under the condition of different concentrations of N1923 at a pH of
2.0 in 25 °C. The relationship of log DV to log[RNH2] was expressed, and the result is
shown in Figure .
Figure 7
Relationship
curve between log D and log[N1923]
Relationship
curve between log D and log[N1923]Figure shows
that
the linear fit was very good, and the correlation coefficient (R2) was 0.9912 in the equation of y = 2.0048x + 2.4289. Therefore, the reaction model
was established as eq .The extraction
process of vanadium was in
the coordination form by using N1923 according to Figure and eq , in which the complexation was in the form
of a molar ratio of 2:1. There was no ion exchange in this process,
which would also be verified in the subsequent extraction mechanism
analysis with FT-IR and 1H NMR.
Effect
of Temperature
The extraction
reaction belonging to endothermic reaction or exothermic reaction
could be judged by the extraction temperature so as to reasonably
select the extraction parameters. The effects of different extraction
temperatures (25, 30, 35, 40 °C) on the vanadium extraction efficiency
were investigated, and the results are shown in Figure .
Figure 8
Effect of extraction temperature.
Effect of extraction temperature.Figure shows
that
the extraction temperature has little effect on the vanadium extraction.
The vanadium extraction efficiency shows a slight increasing trend
with an increase of extraction temperature. Eq could be obtained under the conditions of
a constant pH value as well as concentration of the extractant and
vanadium.[32]The enthalpy change (ΔH) was
regarded as a certain value when the reaction temperature does
not change significantly. Therefore, eq was obtained as follows.The
plot log D to 1/T was investigated,
and the result is shown in Figure .
Figure 9
Relationship between log D and temperature.
Relationship between log D and temperature.Figure shows that
the curve had a good fitting degree with the correlation coefficient
(R2) of 0.9993, in which ΔH was calculated to be 8.57 kJ/mol according to the slope.
The result of ΔH > 0 indicates that the
extraction
reaction of vanadium was endothermic, in which an appropriate increase
of the extraction temperature was beneficial to the extraction of
vanadium.
Verification of Extraction Mechanism
N1923 and loaded N1923 were comparatively analyzed by FT-IR (see Figure ) and 1H NMR (see Figure ) to further verify the extraction process between N1923 and vanadium.
Figure 10
FT-IR
of N1923 and loaded N1923.
Figure 11
1H NMR of N1923 and loaded N1923.
FT-IR
of N1923 and loaded N1923.1H NMR of N1923 and loaded N1923.It can be seen from Figure that the symmetric stretching vibration peak of 3300
cm–1 came from N–H in the free RNH2, in which the in-plane bending vibration peak of 1620 cm–1 from N–H existed. The vibration of N–H in the −NH2 group still existed after the formation of the extraction
complex, but the positions of absorption peaks moved to 3280 and 1610
cm–1, respectively. It indicates that the N atom
in RNH2 was combined with VO2+ in
the form of a coordination bond, which could weaken the strength of
the N–H bond, reduce the bond force constant, and result in
the vibration frequency of the bond to move toward a low wavenumber.[33] In addition, it can be found that the vibration
peak intensity of 750 cm–1 from loaded-vanadium
N1923 also significantly fluctuated, which was the stretching vibration
peak intensity range of C–Cl.[34] It
also indicates that the Cl– existed in the form
of an anion outside the extraction complex in the process of extracting
vanadium from a hydrochloric acid medium.As can be seen from Figure , the chemical
shift of 1H on the −NH2 in N1923 was
1.21 ppm, and the chemical shift 1H on the secondary carbon
connected to the N atom was 2.74 ppm. When
the VO2(RNH2)2Cl existed in the loaded
N1923, its chemical shifts moved to 4.08 and 3.82 ppm, respectively.
It further proves that RNH2 was combined with VO2Cl in the form of a coordination bond. Therefore, the density of
the electron cloud around the oxygen atom in VO2+ and the Cl ion decreased and resulted in the smaller shielding effect
of the hydrogen atom connected with it. Finally, the chemical shift
of 1H on a primary amine and secondary carbon moved to
the low field direction.To sum up, the extraction mechanism
of vanadium by using N1923
in hydrochloric acid solution medium can be summarized in Figure .
Figure 12
Schematic diagram of
extraction mechanism of vanadium by using
N1923.
Schematic diagram of
extraction mechanism of vanadium by using
N1923.The vanadium mostly existed in
the form of VO2+ at a pH value of less than
2 in the medium of a hydrochloric acid
solution. The N atom of −NH2 in N1923 was negatively
charged due to the lone electron pair, which can be coordinated with
the positively charged V in VO2+ in the form
of a molar ratio of 2:1. The secondary carbon was partially positively
charged in N1923 by migrating the electron cloud of a secondary C
atom to the connected N atom due to the greater electronegativity
of N than that of C. Therefore, the positively charged secondary C
atom could attract Cl– from the hydrochloric acid
solution for coordination, in which the extraction complex of [RNH2–VO2+–NH2R]Cl
was formed. Finally, the [RNH2–VO2+–NH2R]Cl was electrically neutral in hydrochloric
acid solution and insoluble in the water phase for separation.[35]
Effect of Metal Impurity
Ions
In
order to investigate the effect of metal impurity ions on the extraction
of vanadium by using N1923, certain amounts of ferrous chloride, aluminum
chloride, calcium chloride, sodium chloride, and potassium chloride
were added to 100 mL of simulated solution of 300 mg/L vanadium, in
which the concentration of iron, aluminum, calcium, sodium, and potassium
ions in the solution was controlled at 500 mg/L. The effects of various
metal ions under different pH values were investigated with an O/A
of 1:1, an XN1923 of 0.2, and an extraction
time of 5 min at room temperature. The results are shown in Figure .
Figure 13
Effect of metal impurity
ions.
Effect of metal impurity
ions.It can be seen from Figure that the iron,
aluminum, calcium, sodium, and potassium
ions had no obvious effect on the extraction of vanadium by using
N1923 under the conditions. At pH values of 1–3, the extraction
efficiency of sodium and potassium was less than 3%, in which the
synergistic extraction effect with vanadium was not obvious. The extraction
efficiency of the calcium ion was lower than 5%, while a certain synergistic
effect between aluminum and iron existed. The extraction efficiency
of aluminum and iron was close to 10% especially at a pH value of
greater than 2, in which the extraction efficiency of vanadium could
reach 87% at a pH value of 2. The extraction efficiency of vanadium
remained more than 75% with the increase of the pH value, which can
realize the selective extraction and separation of vanadium by using
N1923 from iron, aluminum, calcium, sodium, and potassium in the hydrochloric
acid solution medium.
Multistage Countercurrent
Extraction
The multistage countercurrent extraction process
of vanadium was
studied to determine the extraction order with different O/A ratios
(1:1–1:10) under the conditions of an XN1923 of 0.2, a pH value of 2.0, and an extraction time of
5 min. The McCable-Thiele diagram of vanadium extraction is shown
in Figure .
Figure 14
McCable-Thiele
diagram of vanadium extraction by using N1923.
McCable-Thiele
diagram of vanadium extraction by using N1923.Figure shows
that the theoretical extraction stage of vanadium was four by using
N1923 under the condition of an O/A of 1:4. The simulated solution
containing multiple impurity ions was carried out with four-stage
countercurrent extraction, and the analysis results of chemical composition
from raffinate are shown in Table .
Table 1
Chemical Composition of Extraction
Tail Liquid
element
V
Al
Fe
Ca
Na
K
concentration (mg/L)
2
462
454
487
496
494
It can be seen from Table that the extraction efficiency of vanadium
could reach 99%
after a four-stage countercurrent extraction, in which the extraction
efficiency of aluminum and iron was 7.6 and 9.2%, respectively. The
extraction efficiencies of other impurity ions such as calcium, sodium,
and potassium were less than 5%. It indicates that the effective separation
of vanadium and impurity ions in hydrochloric acid solution medium
was realized by using N1923.In short, compared with the previous
studies with extractants such
as P204, P507, and Cyanex272, N1923 extractant could effectively separate
and extract vanadium from the hydrochloric acid medium. The extractants
of P204, P507, and Cyanex272 belong to organic phosphoric acid extractants,
which had better extraction ability for VO2+ than VO2+ with a strong complexation ability for iron.[36] N1923 extractant is characterized by a high
separation coefficient and high selectivity between vanadium and impurity
ions. In addition, the N1923 extractant belongs to a secondary carbon
primary amine extractant, which was cheap and easy to obtain. N1923
extractant had low solubility in water, which was nontoxic and harmless.
The loaded N1923 was very easy for back-extraction. Therefore, N1923
has a very high recycling efficiency, and it can be reused and sustainable.[37]
Conclusion
N1923
was a suitable extractant for separating and recovering vanadium
from hydrochloric acid solution compared with P204, P507, and cyanexe272.
The single-stage extraction efficiency of vanadium was more than 90%
under the conditions of a solution pH value of 2.0, an extraction
time of 5 min, and an XN1923 of 0.2 at
30 °C. The slope method determines that the extraction of V (V)
was in the coordination form of a molar ratio of 2:1 with N1923 in
the hydrochloric acid medium. The extraction process belonged to an
endothermic reaction. The results of FT-IR and 1H NMR show
that the vibrational absorption peak of N–H in the −NH2 group still appeared in the loaded N1923, which was only
offset. Furthermore, the chemical shift of 1H in primary
amine and secondary carbon still existed. It indicates that the exchange
extraction between functional groups and vanadium-containing ions
did not occur in the process, in which the coordinated extraction
of [RNH2–VO2+–NH2R]Cl was formed. The extraction efficiency of vanadium was
up to 99%, and the extraction efficiency of aluminum and iron was
less than 10% with a four-stage countercurrent extraction according
to the McCable-Thiele diagram. The extraction efficiency of calcium,
potassium, and sodium was still less than 5%, which proves that the
efficient selective extraction of vanadium was also obtained by using
N1923.
Experiments
Experimental
Materials
The extractants
used in the experiment mainly included di-(2-ethylhexyl) phosphoric
acid (namely P204, C16H35O4P, molecular
weight of 322), 2-ethylhexyl phosphate mono 2-ethylhexyl ester (namely
P507, C16H35O3P, molecular weight
of 306), bis(2,4,4-trimethylamyl) phosphinic acid (namely Cyanex272,
C16H35O2P, molecular weight of 290),
and secondary carbon primary amine extractant (namely N1923, C19NH41, molecular weight of 283) with analytical
purity. The reagents used in the test were of analytical purity, including
vanadium pentoxide (V2O5), hydrochloric acid
(HCl), ferrous chloride (FeCl2), aluminum chloride (AlCl3), calcium chloride (CaCl2), sodium chloride (NaCl),
potassium chloride (KCl), and sodium hydroxide (NaOH). The distilled
water was fully used in the test as the dissolvent.
Experimental Process
Simulated solution
preparation: A certain amount of vanadium pentoxide was weighed and
dissolved into the hydrochloric acid solution of 2 mol/L according
to the vanadium concentration requirement of 300 mg/L in the experimental
process. The simulated hydrochloride solution containing pentavalent
vanadium was obtained by completely stirring and dissolving for standby.
Then, certain amounts of ferric chloride, aluminum chloride, calcium
chloride, sodium chloride, and potassium chloride were added to the
simulated hydrochloride solution to dissolve it fully according to
the requirements of the type and concentration of impurity ions in
the impurity ion influence experiments.Organic phase preparation:
Certain volumes of P204, P507, Cyanex272 and N1923 was individually
taken and mixed with some sulfonated kerosene according to the concentration
and proportion requirements of extractants, in which the organic phase
was stirred evenly for standby.The simulated solution was adjusted
to the appropriate pH value
by using 1 mol/L sodium hydroxide solution or 1 mol/L hydrochloric
acid solution. Then, the adjusted solution of 50 mL was mixed the
different organic phases of 50 mL into a 500 mL conical flask, respectively.
And then, the conical flask was placed in a temperature-controlled
oscillator and vibrated for 6 min with an oscillation intensity of
300 rpm. The mixed solution was put into a separating funnel of 250
mL and stood for 10 min, and then, the extraction tail liquid was
discharged, and the volume was measured. The concentration of vanadium
(or other metals) in the simulated solution and extraction tail liquid
was detected and analyzed, respectively. The calculation method of
the extraction efficiency of vanadium (or other metals) and distribution
ratio are shown in eqs and 10.where a is the extraction
efficiency of vanadium (or other metals) (%), V is
the volume of the simulated solution (mL), C is the
concentration of vanadium (or other metals) in simulated solution
(mg/L), V1 is the volume of extraction
tail liquid (mL), C1 is the concentration
of vanadium (or other metals) in extraction tail liquid (mg/L), C2 is the concentration of vanadium in the organic
phase (mg/L), and D is the distribution ratio of
vanadium.
Isothermal Extraction Experiment
The simulated solution of 50 mL and organic phase of 50 mL were tested
each time, in which the volume concentration of organic phase (XN1923) was controlled as 0.05, 0.1, 0.15, 0.2,
and 0.25 respectively. The extraction experiment was carried out under
the condition of a temperature of 30 °C and pH value of 2.0,
and then, the extraction tail liquid was collected. Different distribution
ratios were obtained by collecting the extraction tail liquid and
analyzing the concentration of vanadium in the simulated solution
and adsorption tail liquid. Finally, the relationship between XN1923 and Dv was
investigated, and linear fitting was carried out.
Extraction Thermodynamics Experiment
The extractant
volatilized seriously, which could affect the operability
of the experiment while the extractant temperature was higher than
40 °C. Therefore, the extraction thermodynamic tests were carried
out under the condition of a reaction temperature less than 40 °C.
The organic phase with an XN1923 of 0.2
was collected and mixed evenly with the simulated solution with an
O/A of 1:1 under the condition of a pH value of 2.0. And then, the
extraction experiments were carried out at 25, 30, 35, and 40 °C,
individually, in which the extraction tail liquid was collected, respectively.
Finally, the relationship between temperature and Dv was investigated, and linear fitting was carried out
by obtaining different distribution ratios with the analysis of the
concentration of vanadium in the simulated solution and adsorption
tail liquid.
Detection and Analysis
The concentrations
of vanadium (other metals) in simulated solution and extraction tail
liquid were analyzed by using inductively coupled atomic emission
spectrometry (ICP-AES). The functional groups of extractant and the
loaded organic phase were analyzed with infrared spectroscopy (FT-IR).
The structural characteristics of extractant and loaded organic phase
were analyzed by using nuclear magnetic resonance hydrogen spectroscopy
(1H NMR).
Authors: Helena I Gomes; Ashley Jones; Mike Rogerson; Gillian M Greenway; Diego Fernandez Lisbona; Ian T Burke; William M Mayes Journal: J Environ Manage Date: 2016-11-08 Impact factor: 6.789