| Literature DB >> 35160607 |
Ahmed Abusabir1, Muhammad A Khan1, Muhammad Asif2, Kamran A Khan3,4.
Abstract
Three-dimensional printed polymeric lattice structures have recently gained interests in several engineering applications owing to their excellent properties such as low-density, energy absorption, strength-to-weight ratio, and damping performance. Three-dimensional (3D) lattice structure properties are governed by the topology of the microstructure and the base material that can be tailored to meet the application requirement. In this study, the effect of architected structural member geometry and base material on the viscoelastic response of 3D printed lattice structure has been investigated. The simple cubic lattice structures based on plate-, truss-, and shell-type structural members were used to describe the topology of the cellular solid. The proposed lattice structures were fabricated with two materials, i.e., PLA and ABS using the material extrusion (MEX) process. The quasi-static compression response of lattice structures was investigated, and mechanical properties were obtained. Then, the creep, relaxation and cyclic viscoelastic response of the lattice structure were characterized. Both material and topologies were observed to affect the mechanical properties and time-dependent behavior of lattice structure. Plate-based lattices were found to possess highest stiffness, while the highest viscoelastic behavior belongs to shell-based lattices. Among the studied lattice structures, we found that the plate-lattice is the best candidate to use as a creep-resistant LS and shell-based lattice is ideal for damping applications under quasi-static loading conditions. The proposed analysis approach is a step forward toward understanding the viscoelastic tolerance design of lattice structures.Entities:
Keywords: 3D lattice structure; 3D printing; ABS; FFF; PLA; creep; cyclic loading; plate-based lattice; relaxation; shell-based lattice; simple cubic lattice structures; truss-based lattice; viscoelastic behavior
Year: 2022 PMID: 35160607 PMCID: PMC8838040 DOI: 10.3390/polym14030618
Source DB: PubMed Journal: Polymers (Basel) ISSN: 2073-4360 Impact factor: 4.329
Specifications of PLA and ABS filaments.
| Materials | Thickness | Density | Young’s Modulus | Strain at Break | Melting Temperature | Printing Temperature | Brand |
|---|---|---|---|---|---|---|---|
| ABS | 1.75 mm | 1.03 g/cm3 | 2 GPa | 9% | 245 °C | 220–270 °C | RS Pro |
| PLA | 1.75 mm | 1.25 g/cm3 | 2.7 GPa | 2% | 150 °C | 190–220 °C | Raise3D |
Parameters of 3D printing.
| Materials | Printing Temperature | Heated Bed Temperature | Printing Speed | Extrusion Width | Infill Topology |
|---|---|---|---|---|---|
| ABS | 250 °C | 100 °C | 50 mm/s | 0.4 mm | Lines |
| PLA | 205 °C | 60 °C | 50 mm/s | 0.4 mm | Lines |
Details of considered designs.
| Type | Unit Cell | Thickness | Infill Density | Lattice Structure | PLA Sample | ABS Sample |
|---|---|---|---|---|---|---|
| Shell-based lattice |
| 0.5 mm | 27% |
|
|
|
| Truss-based lattice |
| 1.1 mm | 27% |
|
|
|
| Plate-based lattice |
| 0.5 mm | 27% |
|
|
|
ID codes of the 3D printed specimens.
| Material | Geometry | Code |
|---|---|---|
| ABS | Simple cubic Plate-based lattice | ABS/Plate-based |
| ABS | Simple cubic Truss-based lattice | ABS/Truss-based |
| ABS | Simple cubic Shell-based lattice | ABS/Shell-based |
| PLA | Simple cubic Plate-based lattice | PLA/Plate-based |
| PLA | Simple cubic Truss-based lattice | PLA/Truss-based |
| PLA | Simple cubic Shell-based lattice | PLA/Shell-based |
Figure 1Experiment set-up and loading program.
Parameters of stress relaxation test.
| Sample | Hold at (Displacement) | Time for Holding |
|---|---|---|
| ABS/Truss-based lattice | 0.375 mm | 30 min |
| ABS/Plate-based lattice | 0.375 mm | 30 min |
| ABS/Shell-based lattice | 0.375 mm | 30 min |
| PLA/Truss-based lattice | 0.625 mm | 30 min |
| PLA/Plate-based lattice | 0.625 mm | 30 min |
| PLA/Shell-based lattice | 0.625 mm | 30 min |
Parameters of creep test.
| Sample | Hold at (Load) | Time for Holding |
|---|---|---|
| ABS/Truss-based lattice | 600 N | 30 min |
| ABS/Plate-based lattice | 600 N | 30 min |
| ABS/Shell-based lattice | 600 N | 30 min |
| PLA/Truss-based lattice | 1500 N | 30 min |
| PLA/Plate-based lattice | 1500 N | 30 min |
| PLA/Shell-based lattice | 1500 N | 30 min |
Parameters of compressive cyclic loading test.
| Sample | Maximum Load | Number of Cycles |
|---|---|---|
| ABS/Truss-based lattice | 600 N | 3 Cycles |
| ABS/Plate-based lattice | 600 N | 3 Cycles |
| ABS/Shell-based lattice | 600 N | 3 Cycles |
| PLA/Truss-based lattice | 1500 N | 3 Cycles |
| PLA/Plate-based lattice | 1500 N | 3 Cycles |
| PLA/Shell-based lattice | 1500 N | 3 Cycles |
Weight, density, and relative density of the 3D printed specimen.
| Specimen | ABS/Shell | ABS/Plate | ABS/Truss | PLA/Shell | PLA/Plate | PLA/Truss |
|---|---|---|---|---|---|---|
| Weight (g) | 3.95 | 4.01 | 3.98 | 4.94 | 5.1 | 4.99 |
| Density (g/cm3) | 0.253 | 0.257 | 0.255 | 0.316 | 0.326 | 0.319 |
| Relative density (g/cm3) | 0.246 | 0.250 | 0.248 | 0.253 | 0.261 | 0.255 |
Figure 2Compression stress–strain curves for the investigated samples.
Obtained properties from quasi-static compression test.
| Specimen | Fracture | Young’s | Specific Stiffness | Yield Limit |
|---|---|---|---|---|
| ABS/Plate-based lattice | 5.38 | 168 | 672 | 2563 |
| ABS/Truss-based lattice | 2.7 | 70 | 275 | 1481 |
| ABS/Shell-based lattice | 1.64 | 59.5 | 242 | 781 |
| PLA/Plate-based lattice | 12.7 | 443 | 1697 | 7250 |
| PLA/Truss-based lattice | 4.9 | 177.8 | 697 | 2750 |
| PLA/Shell-based lattice | 3.64 | 93.75 | 370 | 1812 |
Figure 3Deformation mechanism of the samples under investigation.
Figure 4Stress relaxation response of all considered specimens.
Obtained properties from the stress relaxation test.
| Specimen | Normalized Stress (%) | Stress Relaxation Modulus (MPa) | Relative Modulus (MPa) |
|---|---|---|---|
| ABS/Plate-based lattice | 17% | 104 | 0.62 |
| ABS/Truss-based lattice | 19% | 48.67 | 0.69 |
| ABS/Shell-based lattice | 21% | 47.3 | 0.79 |
| PLA/Plate-based lattice | 19% | 210.8 | 0.48 |
| PLA/Truss-based lattice | 21% | 104.4 | 0.59 |
| PLA/Shell-based lattice | 23% | 72 | 0.77 |
Figure 5Strain–time plots of creep test for all considered specimens.
Obtained properties from the creep test.
| Specimen | Strain Increased (%) | Strain Compliance (1/MPa) |
|---|---|---|
| ABS/Plate-based lattice | 10% | 0.0086 |
| ABS/Truss-based lattice | 15% | 0.0202 |
| ABS/Shell-based lattice | 19% | 0.0308 |
| PLA/Plate-based lattice | 17% | 0.0041 |
| PLA/Truss-based lattice | 24% | 0.0095 |
| PLA/Shell-based lattice | 26% | 0.0130 |
Figure 6Cyclic loading of ABS specimens.
Figure 7Cyclic loading of PLA specimens.
Figure 8Area of hysteresis curves of the considered specimens.
Elastic properties comparison of cubic symmetry cellular materials.
| Polymer | Architecture | E/Es | Reference: |
|---|---|---|---|
| ABS | Plate-based lattice | 0.084 | Current Work |
| Truss-based lattice | 0.035 | ||
| Shell-based lattice | 0.030 | ||
| PLA | Plate-based lattice | 0.164 | |
| Truss-based lattice | 0.066 | ||
| Shell-based lattice | 0.035 | ||
| PLA | Honeycomb-Hexagonal | 0.067 | Leon et al. [ |
| Honeycomb-Triangular | 0.122 | ||
| ABS | Honeycomb-Trianglular | 0.048 | Monkova [ |
| PA2200 | TPMS sheet Primitive | 0.082 | Abueidda [ |
| TPMS sheet IWP | 0.163 | ||
| TPMS sheet Neovius | 0.184 | ||
| PA1102 | TPMS ligament Diamond | 0.039 | Abou-Ali [ |
| TPMS ligament Gyroid | 0.048 | ||
| TPMS ligament IWP | 0.030 |