Shuguang Li1, Shixiang Lu1, Wenguo Xu1, Jiasheng Tao2. 1. School of Chemistry and Chemical Engineering, Beijing Institute of Technology, Beijing 100081, P.R. China. 2. Beijing Spacecrafts, Beijing 100094, P.R. China.
Abstract
As technology continues to develop, electronic devices are becoming ever more integrated. The high level of integration results in a higher volume of calculations and higher heat generation. Metal materials have always been good conductors of heat and are commonly used in thermally conductive devices. However, the thermal conductivity of metallic materials decreases at elevated temperatures. Therefore, it is reasonable to develop new composite materials as thermal conductivity materials. In the experiments, a novel composite material with a sandwich structure has been designed. The material uses metallic aluminum (Al) as a substrate. Then, the metallic aluminum was soaked in a polydopamine (PDA) solution. Graphene (G) on the surface of the material was then enriched using an electrophoretic method. The material was removed and annealed to form the G-PDA-Al composite. According to the measurement, the thermal conductivity of the material is 492 W·m-1·K-1, which means ultrahigh thermal conductivity. Elongation experiments were carried out, and they increased the strength of the material by 12.4%. The formation of the material was then analyzed. The construction of the material was then carefully examined. The surface morphology, elemental composition, and structures were investigated by using scanning electron microscopy equipped by a scanning electron microscope, X-ray diffraction, infrared spectroscopy, and X-ray photoelectron spectroscopy. Differences from ordinary thermal materials were obtained based on calculations. A flexible thermal conductor was fabricated by using this material. The device can reduce the spontaneous combustion of ternary lithium batteries.
As technology continues to develop, electronic devices are becoming ever more integrated. The high level of integration results in a higher volume of calculations and higher heat generation. Metal materials have always been good conductors of heat and are commonly used in thermally conductive devices. However, the thermal conductivity of metallic materials decreases at elevated temperatures. Therefore, it is reasonable to develop new composite materials as thermal conductivity materials. In the experiments, a novel composite material with a sandwich structure has been designed. The material uses metallic aluminum (Al) as a substrate. Then, the metallic aluminum was soaked in a polydopamine (PDA) solution. Graphene (G) on the surface of the material was then enriched using an electrophoretic method. The material was removed and annealed to form the G-PDA-Al composite. According to the measurement, the thermal conductivity of the material is 492 W·m-1·K-1, which means ultrahigh thermal conductivity. Elongation experiments were carried out, and they increased the strength of the material by 12.4%. The formation of the material was then analyzed. The construction of the material was then carefully examined. The surface morphology, elemental composition, and structures were investigated by using scanning electron microscopy equipped by a scanning electron microscope, X-ray diffraction, infrared spectroscopy, and X-ray photoelectron spectroscopy. Differences from ordinary thermal materials were obtained based on calculations. A flexible thermal conductor was fabricated by using this material. The device can reduce the spontaneous combustion of ternary lithium batteries.
Metals
have always been good conductors of heat. The use of electrons
in metals allows for the rapid transfer of heat. As the technology
of batteries and circuits gradually advances, the heat dissipation
materials previously used in thermal management are no longer adequate.[1] Excessive temperatures can desolder electronic
components, reduce the battery activity, and even cause thermal runaway
problems.[2−4] New thermally conductive materials need to be developed
to meet the needs of thermal management.[5]In recent years, new thermally conductive materials have become
a hot topic of research. Most of these high thermal conductivity and
ultrahigh thermal conductivity materials are based on composite materials.
When the thermal conductivity of the material exceeds 400 W·m–1·K–1, it is called ultrahigh
thermal conductivity material. In particular, they are mixed constructions
of nine metal and nonmetallic substances as the thermal conductivity
of metals decreases with increasing temperature.[6−8] At the same
time, the thermal conductivity of alloys is lower than that of their
constituent metals. This is mainly because the transfer of electrons
achieves heat conduction in metals, and an increase in temperature
reduces the rate of electron movement. Alloys also contain other metals
that form a different lattice, affecting electron transfer.[9] This is why nonmetals have been the subject of
research. The nonmetallic materials with high thermal conductivity
are mainly those of the element carbon. Among these are graphite,
graphene (G), diamond, and carbon nanotubes, all of which have ultrahigh
thermal conductivity.[10−12] Among these materials, graphene has an advantage
over graphite, diamond, and carbon nanotube (CNT) due to its shape
and better coupling properties with the substrate. It has an advantage
over graphite, diamond, and CNT. Graphene conducts heat utilizing
phonons. ZA modes are dominant in graphene heat transport.[13] According to the study, the thermal conductivity
of graphene is influenced by the number of layers, shape, etc. The
number of layers of graphene can be determined by Raman mapping. This
has also become a standard test tool for graphene-based composites.
Also frequently used is the application of graphene as a thermally
conductive material. Whether as a filler or surface material, the
medium that acts as a heat transfer agent in graphene is phonons rather
than electrons. This also provides the basis for the construction
of future composites.[14]Elshina et
al. have used aluminum (Al), alumina, and graphene to
obtain a highly thermally conductive material by adding aluminum and
graphene particles to it using a ceramic material composed of alumina.[15] The problem is that graphene cannot form a thermally
conductive network, and the increase in thermal conductivity is limited.
Goyal and Balandin propose to combine metal particles with graphene
particles to create a highly thermally conductive material made up
of nanoparticles.[16] Due to the composition,
the probability of graphene contact can only increase by increasing
the amount of graphene, which lacks a fixed index as a production
method. Based on previous methodological studies, the construction
of thermally conductive graphene networks on metal surfaces by some
technique is a feasible preparation method. However, Wejrzanowski
et al.’s research has shown that the natural connection between
the metal and graphene reduces the overall thermal conductivity of
the material, with a gap of two orders of magnitude between the thermal
conductivity of its interstitial voids and the performance of the
material.[6] Therefore, the search for a
material that can combine graphene with metal and reduce its holes
is the focus of the research.Unlike previous preparation methods,
electrophoresis is used. Electrophoresis
means that the charged particles move in the opposite direction of
the electrode under a direct current field, and the electrophoretic
method allows the target to be enriched near the electrode. There
are four main stages, namely, electrolysis, electrophoretic movement,
electrodeposition, and electroosmosis stages.[17] In previous studies, electrophoresis has been used extensively in
applying paints, resulting in rich, homogeneous, and flat coatings.
Mu et al. used electrochemical methods to construct anticorrosion
coatings on the surface of metallic aluminum.[18] The electrochemical construction method is fast and allows the thickness
of the layer to be controlled to ensure a uniform coating.In
this paper, a method for the construction of an ultrahigh conducting
thermal material is presented. Using Al as a substrate, it is immersed
in a polydopamine (PDA) solution. After some time, it is removed and
electrophoresed through an electrochemical workstation for a while.
The electrophoresis solution is a graphene oxide (GO) solution. Finally,
the sample is removed and annealed to obtain a thermally conductive
composite material. After the material is obtained, the material has
ultrahigh thermal conductivity with a thermal conductivity of 492
W·m–1·K–1. The surface
graphene is tightly bonded with an adhesion force of 6.18 mN, which
is of use. Using this material, a flexible thermally conductive device
has been constructed to address the problem of both heat and volume
change in the operating environment of ternary lithium batteries.
This flexible device has a significant improvement in thermal conductivity
compared to existing flexible thermal conductivity devices.
Results and Discussion
Surface Performance Analysis
The
thermal conductivity of each sample was first investigated. According
to the data in Figure a, a significant increase in thermal conductivity was found to have
occurred for sample 6. The thermal conductivity of sample 6 was found
to be ultrahigh conducting. To verify the performance of the material,
a modulus of elasticity test was carried out. The tensile strength
of sample 1 is shown in Figure b. The tensile strength of sample 6 is shown in Figure c. According to the test, the
tensile strength of sample 6 increased by 12.4% relative to sample
1. This proves that the material still has high power. This material
was first considered for suitability, unlike the previous laboratory
materials, so adhesion experiments were carried out on it.[19] The purpose of the adhesion test was to ensure
that the graphene would not come off quickly, and the results of the
adhesion test are shown in Figure d.
Figure 1
(a) Thermal conductivity data graph; (b) tensile strength
test
of sample 1; (c) tensile strength test of sample 6; (d) nanoscratch
adhesion test diagram.
(a) Thermal conductivity data graph; (b) tensile strength
test
of sample 1; (c) tensile strength test of sample 6; (d) nanoscratch
adhesion test diagram.
Composition
Analysis
According to
the scanning electron microscopy (SEM) analysis, the formation mechanism
should be described in Figure a. First, a polydopamine film should have formed on the surface
of the aluminum sheet; then, the polydopamine would have adsorbed
graphene oxide, which was annealed to form a reduced graphene film.
A low-magnification electron microscopy image of sample 4 is shown
in Figure b, with
the polydopamine in a uniform cover of flakes. A low-magnification
electron microscopy image of sample 6 is shown in Figure c, where graphene is distributed
in a folded paper-like pattern. Figure d shows a high-magnification electron microscopy image
of sample 6, where the graphene film can be seen under the high-magnification
electron microscopy image. This is supposed to be the reason for the
high thermal conductivity of G-PDA-Al. However, it is not enough to
perform these analyses; the next step is to characterize the composition.
Figure 2
(a) Schematic
diagram of material composition. (b) Low-magnification
SEM image of sample 4. (c) Low-magnification SEM image of sample 6.
(d) High-magnification SEM image of sample 6. (e) Energy-dispersive
X-ray spectroscopy (EDS) plot of sample 5. (f) EDS plot of sample
6.
(a) Schematic
diagram of material composition. (b) Low-magnification
SEM image of sample 4. (c) Low-magnification SEM image of sample 6.
(d) High-magnification SEM image of sample 6. (e) Energy-dispersive
X-ray spectroscopy (EDS) plot of sample 5. (f) EDS plot of sample
6.Figure e,f shows
the EDS plots of samples 5 and 6, where the elemental distribution
of the models can be seen. C, Al, and O dominate the basic allotment
of the samples. There is a significant decrease in the oxygen content
in (e) compared to (f), which indicates that graphene oxide has been
reduced by annealing to form graphene and, therefore, the oxygen content
has decreased. This analysis corroborates the analysis above, but
the relationship between polydopamine and graphene is not clear enough
to be analyzed next.[20]
Chemical Bond Energy Analysis
Figure a shows the XRD drawings
of samples 5 and 6. According to the XRD figure, the characteristic
peaks of aluminum appear at 44.7°, 65.1°, and 78.2°
(JCPDS Standard Card 04-0787), indicating that no other substances
are generated from aluminum as a substrate. At the same time, the
characteristic peaks of graphene oxide (GO) appeared at 18° and
20°. After annealing, the distinct peaks of sample 6 decreased
significantly, indicating that GO decreased. At the same time, compared
with sample 5, the characteristic peaks of sample 6 at 27° and
42° were significantly more robust, among which the distinct
rise at 42° was apparent, which was the characteristic peak of
graphene (JCPDS Standard Card 65-612), indicating that the amount
of graphene increased. After XRD, it can be concluded that graphene
oxide is reduced to form graphene after annealing, which adheres to
the surface of aluminum.[21]
Figure 3
(a) X-ray diffraction
(XRD) spectra of samples 5 and 6. (b) Fourier
transform infrared spectroscopy (FTIR) of samples 5, 6, and 7. (c)
Raman spectra of samples 5 and 6. (d) X-ray photoelectron spectroscopy
(XPS) of sample 6. (e) XPS of Al 2p. (f) XPS of C 1s.
(a) X-ray diffraction
(XRD) spectra of samples 5 and 6. (b) Fourier
transform infrared spectroscopy (FTIR) of samples 5, 6, and 7. (c)
Raman spectra of samples 5 and 6. (d) X-ray photoelectron spectroscopy
(XPS) of sample 6. (e) XPS of Al 2p. (f) XPS of C 1s.Figure b
shows
the FTIR spectra of samples 5, 6, and 7. The broad peaks around 3500
cm–1 are the O–H and N–H stretching
vibrational peaks. The absorption peaks labeled with “*”
are the O—C=O stretching vibration peaks, the absorption
peaks marked with “⧫” are the superimposed peaks
of the C=C stretching vibration of the benzene ring and the
N–H bending vibration, the absorption peak labeled with “◊”
is the deformation vibration peak of C–O–H, the absorption
peaks labeled with “•” are the telescoping vibration
peaks of C–OH, and the absorption peaks labeled with “Δ”
are the C–O stretching vibration peaks.[22] The O—C=O stretching vibration peak of sample
5 was more substantial than that of sample 5, indicating that the
hydroxyl group of polydopamine underwent esterification with the carboxyl
group of graphene oxide during the annealing process. The O—C=O
stretching vibration peak of sample 7 was weaker than that of sample
6, indicating that the annealing process at higher temperatures caused
the sample to lose some of its O—C=O functional groups
on the surface. The absorption peak of the selection was shifted to
the right after annealing, indicating that the degree of conjugation
was increased by annealing. After annealing, the C–O–H
deformation vibration peak disappeared, and the C–OH stretching
vibration peak appeared and was weaker at 300 °C than at 200
°C. The stretching vibration peak of C–O indicates that
some of the oxygen-containing functional groups were removed during
the annealing process. Graphene oxide was reduced to graphene, and
the higher the temperature, the more oxygen-containing functional
groups were lost.Figure c shows
the Raman spectra of samples 5 and 6. The absorption peaks at Stoke
shifts of 1349, 1597, and 2700 cm–1 are the carbon
material’s D, G, and 2D peaks. The D peak is related to the
intrinsic defects and disorders in the material itself, and the G
peak is connected to the vibrations of the C sp2 atoms
in the face. The ratio of ID/IG is commonly used to evaluate the defect density of graphite
materials.[23] The ID/IG ratio of sample 4 was 0.81,
and that of sample 5 was 0.74. The ID/IG ratio of sample 5 was smaller than that of
sample 4, indicating that some of the oxygen-containing functional
groups were removed during the annealing process while reducing the
defect density of the sample, and GO was reduced to graphene. The
ratios of I2D/IG for samples 4 and 5 were 0.20 and 0.28, respectively, indicating
that the graphene attached to the surface of the samples was a bilayer
or multilayer.[24]In Figure , the
XPS full spectrum of sample 6 is shown. According to the spectrum,
elements C, N, and O appear in it. Because of the processing accuracy
of XPS, only a tiny amount of aluminum appears in the graph (Table ). Elements C, N,
and O indicate the presence of graphene and dopamine. To further observe
the bond energy bonding, the study of slit fitting was carried out.
According to Figure d,f, it can be seen that C mainly exists in the form of the C–C
bond, which is also the main bond energy distribution of polydopamine
and graphene. In particular, in Figure f, peak fitting was carried out for C 1s, and the characteristic
peak of C was explained. Further analysis of the C bond can be carried
out as follows according to peak fitting: This distributes π-cross
bonds, which are the standard bond energies of polydopamine and graphene.
The polydopamine connection to graphene is also in the form of a C–O
bond. According to the peaking data in Figure e, it is found that it mainly exists in the
form of an Al–O bond, indicating that the connection mode of
polydopamine and aluminum is connected primarily in the form of an
oxygen bond.[25]
Table 1
Percentage
of Elements in Sample 6
C 1s
N 1s
O 1s
Al 2p
sample 6
67.5
4.3
21.5
3.2
Formation Mechanism
The mechanism
of formation of the material is shown in the diagram, which can be
divided into three parts.In the first part, from a macroscopic
point of view, the reaction is shown in Figure a, where the aluminum sheet is soaked to
form a spherical polydopamine on the surface, which is then electrochemically
attracted so that polydopamine can adsorb to graphene oxide. This
results in the formation of a graphene shell on the surface. The second
part starts with a microscopic chemical reaction, the reaction flow
of which is shown in Figure b. First, the dopamine molecules undergo agglomeration under
alkaline conditions to form 5,6-dihydraxyindote. Then, the agglomeration
reaction forms PDA, which connects graphene to the aluminum sheet
via an oxygen bond. This acts as a bridge. In Figure c, the model of dopamine is shown by Gaussian
calculations, where the bond angle distribution and the individual
atomic distribution can be observed. This accurately represents the
chemical process and describes the polymerization of dopamine in terms
of the bond angle distribution and the nuclear distribution.
Figure 4
(a) Formation
mechanism of macroscopic materials. (b) Molecular
study of the formation process of composite materials. (c) Computational
model of dopamine polymerization.
(a) Formation
mechanism of macroscopic materials. (b) Molecular
study of the formation process of composite materials. (c) Computational
model of dopamine polymerization.
Model Calculation
Once the material
composition was precise, the thermal conductivity of G-CVD-Al was
calculated for the same Vv to differentiate
it from the previous material.According to model a (Figure ), the thermal ability
to let heat flow can be calculated according to the limits/guidelines
of lamellar things made up of different items in clearly connected
or related studies. The volume fraction of various things or materials
(Vv) can be received/begotten by eq . According to the stickiness/scar
force test result, the volume fraction made up of different things
or materials (Vv) of G-PDA-Al is 0.1%
based on eq . The thermal
ability to let the electricity flow calculation of G-CVD-Al is performed
with the same Vv value.where hAl-G is the thickness of
the Al-G interface, hG is the thickness
of the G layer, and hsum is the thickness
of the composite material.
The hsum can be obtained by eq .where hAl is the thickness of the Al layer.
Figure 5
(a) Sandwich
model a. (b) Longitudinal thermal conductivity of
the material. (c) Transverse thermal conductivity of the material.
(a) Sandwich
model a. (b) Longitudinal thermal conductivity of
the material. (c) Transverse thermal conductivity of the material.The thermal conductivity parallel to the elongated
Al layer (ε∥) can be obtained by eq .where εAl, εG, and εAl-G are the
thermal conductivities of the aluminum layer, G layer, and Al-G interface,
respectively.The thermal conductivity across the Al layer (ε⊥) can be obtained from eq .Combined with previous
studies, the parameters of G-CVD-Al are
shown in Table .
Table 2
Parameters of the Lamellar Composite
Fabricated within These Studiesa
model a
εAl
εAl-G∥
εAl-G⊥
εG∥
εG⊥
NG
hAl
198
50–350
0.03–0.3
1000
0.67
2
0.3
NG is
the number of layers.
NG is
the number of layers.The
thermal conductivity enhancement (TCE) can be obtained by eq :The macroscopic TCE parallel to the elongated
Al layer (TCE∥) and macroscopic TCE across the Al
layer (TCE⊥) can be obtained by eqs and 7, respectively:[26]According to the model,
the overall thermal conductivity of aluminum
is not significantly improved if only G is used to form the film,
and the longitudinal improvement of G-CVD-Al is only 0.05 W·m–1·K–1; thus, the TCE of G-CVD-Al
is 32 W·m–1·K–1 (Table ). The adhesion force
significantly decreases hAl-G for
G-PDA-Al and conventional G-CVD-Al, which is the main reason for the
improved thermal conductivity. Briefly, hAl-G decreases, leading to phonons’ rapid and barrier-free propagation
between spaces, resulting in a substantial increase in thermal conductivity.
This result is almost identical to the data obtained from a conventional
G thermal conductivity film.[27]
Table 3
Calculated Values of the Lamellar
Composite Fabricated within These Studies
material
h
Vv
ε∥
ε⊥
TCE⊥
TCE∥
Al
0
198
0.23
G/CVD@Al
100
0.1%
230
0.24
0.01
32
G/PDA@Al
100
0.1%
492
0.29
0.06
294
The graphene surface composition of the two materials,
G-CVD-Al
and G-PDA-Al, can be seen in Figure . In conventional G-CVD-Al composites, the surface
is enriched with graphene, but the arrangement of graphene is haphazard,
and the composition cannot form a lamellar structure. Unlike PDA,
which is used to be a robust surface coating, G-PDA-Al is used as
an attractive structure, and PDA not only fixes graphene on the AL
surface but also allows graphene to form a layered design on the Al
surface. In turn, the layered structure graphene creates a thermally
conductive network on the composite surface, which is responsible
for the ultrahigh thermal conductivity of the composite.
Figure 6
Cause diagram
of thermal conductivity difference between G-CVD-Al
and G-PDA-Al.
Cause diagram
of thermal conductivity difference between G-CVD-Al
and G-PDA-Al.In the study, a ultrahigh conducting
thermal network was built
using very little graphene content. The higher the thermal conductivity,
the better the performance.[28,29] Compared with almost
the same materials, creating a thermal network is more reasonable.
The thermal conductivity of the material has reached the ultrahigh
conducting thermal performance. At the same time, graphene is tightly
bound to aluminum.Several studies similar to this study were
selected and compared
regarding the graphene content and thermal conductivity. These studies
are enumerated in Figure . Also marked in the figure is the range of superthermal conductivity.
The direction of the minimum graphene fraction is also indicated.
Based on the comparison, this study uses the lowest percentage of
graphene among the studies that use graphene to construct superconducting
materials while also achieving superconductivity. According to the
survey, graphene can present different thermal conductivity methods
for single-layer and multilayer graphene due to other construction
methods. Therefore, suitable preparation methods can substantially
improve the thermal conductivity of graphene and thus the overall
thermal conductivity of the material.[35]
Figure 7
Comparison
of the thermal conductivity of similar materials.[23,30−34]
Comparison
of the thermal conductivity of similar materials.[23,30−34]
Application
of Flexible Thermally Conductive
Devices
Once the G-PDA-Al composite was obtained, a lot of
exploration was done to understand how it could be used. A flexible
thermally conductive device has been designed whose surface is composed
of G-PDA-Al, which is then connected to a thermal insulation sponge
via PET. The composition structure is shown in Figure .
Figure 8
(a) Composition diagram of flexible thermally
conductive devices.
(b) Deformation diagram of the device under pressure. (c) Working
environment of flexible thermally conductive devices under ternary
lithium battery operation.
(a) Composition diagram of flexible thermally
conductive devices.
(b) Deformation diagram of the device under pressure. (c) Working
environment of flexible thermally conductive devices under ternary
lithium battery operation.The characteristic of this thermally conductive device is that
it deforms when subjected to pressure and returns to its original
shape when the pressure is removed. The details are shown in Figure b,c. The characteristics
of this device can be applied to the thermal management of ternary
lithium batteries. Ternary lithium batteries are now a widely used
power supply device. They are used in a large number of applications
in electric vehicles and electric flying machines. During the operation
of a ternary lithium battery, there is a change from chemical energy
to electrical energy. There is also heat and volume expansion taking
place. Conventional thermally conductive devices cannot solve this
problem and can only widen the spacing between the cells and use thermally
conductive silicone filling. But flexible thermally conductive devices
can solve this problem very well. In contrast to the original flexible
thermally conductive device with a thermal conductivity of 212 W·m–1·K–1, the flexible thermally
conductive device has a thermal conductivity of 492 W·m–1·K–1. Compared to the original machine, the
new flexible thermal conductivity device is a significant improvement.
Experiments with G-PDA-Al in Thermal Management
Based on the ultrahigh thermal conductivity of the G-PDA-Al material,
a finned radiator from a home computer was selected. The radiator
was composed of aluminum, and the radiator was cleaned using deionized
water and ethanol. The finned heat sink of the G-PDA-Al material was
then prepared. The frequency of the central processing unit (CPU)
was then fixed, and an infrared camera observed the finned heat sink.
The details are shown in Figure .
Figure 9
(a) Infrared camera, finned heat sink, and CPU operation.
(b) Infrared
imaging of an aluminum heat sink. (c) Infrared imaging of a G-PDA-Al
heat sink.
(a) Infrared camera, finned heat sink, and CPU operation.
(b) Infrared
imaging of an aluminum heat sink. (c) Infrared imaging of a G-PDA-Al
heat sink.Figure shows the
use of G-PDA-Al material in thermal management. After locking the
CPU frequency, the heat generated by the CPU is fixed. Figure b shows an infrared image of
the original aluminum heat sink in an operating environment. In Figure c, the infrared imaging
in G-PDA-Al is demonstrated. According to the comparison, the temperature
drop between the two is about 8 °C. This shows that in thermal
management, the use of superthermally conductive materials can effectively
reduce the temperature of critical electronic components.
Mechanistic Analysis
Based on the
analysis above, the formation process of G-PDA-Al is explained. PDA
has super adhesion and can form a film on the aluminum surface quickly
under alkaline conditions, which contains a large number of hydroxyl
and amino functional groups.[36] GO was attached
by electrophoresis. Then, after annealing, polydopamine reduced GO
and interacted with graphene (oxygen bonding and π–π
conjugation), which significantly reduced the interfacial thermal
resistance.[37] Because of the addition of
polydopamine, graphene arranges like fallen leaves under pressure,
forming a good thermal network. Thus, the thermal conductivity of
the composite is improved.
Conclusions
In summary, a graphene/polydopamine composite material on an aluminum
substrate (G-PDA-Al) with ultrahigh thermal conductivity was obtained.
The optimal preparation conditions were determined by orthogonal experiments.
Then, the thermal conductivity of the composite was obtained as 492
W·m–1·K–1 based on the
experimental results. The thermal conductivity was enhanced by 107.59%
compared to that of the aluminum substrate. Graphene is bonded to
the aluminum substrate tightly. The surface morphology, chemical composition,
and thermal conductivity of the well-prepared G-PDA-Al composite material
were evaluated. The thickness of the thin graphene film was controlled
by the electrophoretic method. Compared with immersion, the electrophoresis
method is faster, and the film formation is fuller and more uniform.
The formation mechanism of G-PDA-Al was that graphene oxide was adsorbed
to the surface of the aluminum sheet through the use of PDA before
being reduced to reduced graphene oxide during annealing. Due to the
PDA bonds with both the aluminum substrate and graphene, the thermal
conductivity of the composite was affected. The increase in the thermal
conductivity of the G-PDA-Al material, unlike the rise in the thermal
conductivity of the conventional G-CVD-Al material, was analyzed through
calculations. The calculation results showed that PDA controlled the
growth direction of G and G lamellar stacking layer-by-layer on the
aluminum substrate. Based on a flexible heat conduction device structure,
the material was used to make a flexible thermally conductive device
with a thermal conductivity of 492 W·m–1·K–1. It was better than the existing flexible thermally
conductive devices. The thermally conductive devices were prepared
to meet the practical application.
Experimental
Section
Materials
Aluminum sheets were obtained
from Beijing Aerospace Corporation. Graphite was obtained from Qingdao
Hua Tai Lubricant Sealing S&T Co. (Qingdao, China). Dopamine hydrochloride
was obtained from J&K Scientific Ltd. Other raw materials were
purchased as described in the Supporting Information.
Preparation of GO
GO was synthesized
from graphite powder with an improved Hummer’s method. A homogeneous
GO aqueous suspension (0.5 mg/mL) was achieved by dispersing GO in
water with ultrasonication for 3 h.[38,39]
Preparation of G-PDA-Al
Aluminum
sheets with a size of 10 mm × 10 mm × 0.1 mm were ultrasonically
washed with ethanol, acetone, and deionized water for 5 min to remove
organic contaminants on the surface. Dopamine hydrochloride was dissolved
in deionized water to prepare the dopamine solution (20 mg/mL), and
then the pH was adjusted to approximately 8.5 using a 2 mol/L NaOH
solution. Subsequently, the cleaned aluminum sheet was set perpendicularly
in the above-prepared dopamine solution for 1 h at room temperature.A three-electrode system was established using the PDA-Al sheet
as the negative electrode, followed by the glycolic electrode as the
positive electrode and the platinum electrode (EPD) as the counter
electrode. A constant voltage of 5 V was set. The sample was then
removed and annealed. The electrophoresis solution was 40 mg/mL GO
solution. By electrophoresis, GO can be deposited on the surface of
PDA-Al to form G-PDA-Al composites. The preparation process flow chart
of G-PDA-Al is shown in Figure .
Figure 10
Schematic diagram of the preparation process of G-PDA-Al.
Schematic diagram of the preparation process of G-PDA-Al.The optimal reaction conditions were obtained according
to the
orthogonal experiment. See the orthogonal experimental data in the Supporting Information for more information on
the materials design based on the results of the orthogonal experiments.
To determine the optimum preparation conditions, the thermal conductivity
of the samples under different preparation conditions, such as the
immersion time in the dopamine aqueous solution and GO aqueous suspension
and the annealing temperature and annealing time, were investigated;
the preparation conditions are shown in Table .
Table 4
Preparation Conditions
of the Samples
sample
1
2
3
4
5
6
7
PDA
1 h
1 h
1 h
1 h
1 h
1 h
electrophoresis
3 min
3 min
3 min
anneal (1 h)
200 °C
300 °C
200 °C
300 °C
Characterization
The volume of the
object was determined by the Archimedes drainage method. The weight
was weighed using a balance. The thermal diffusivity (α) of
the sample was measured using a laser flash thermal analyzer (LFA447,
NanoFlash, Germany) at room temperature. The temperature distribution
at x = L (x is
the distance from the front of the specimen) was obtained when a laser
pulse of heat Q was uniformly absorbed by a surrounding
adiabatic, homogeneous, opaque, circular specimen of thickness L. A one-dimensional heat flow was generated on the back
of the specimen. The time was taken for the temperature at the back
of the sample to reach half its maximum value under laser pulse irradiation.
Therefore, the thermal diffusivity α can be calculated by measuring t and L.The specific heat (CP) used
in this paper was measured by a physical property measurement system
(PPMS-9T, Quantum Design, USA) at room temperature. The density (ρ)
was calculated according to eq :[40]where m is
the mass of the sample, and V is the volume of the
sample.The thermal conductivity (K) is based
on eq :where α is the thermal
diffusivity of the sample, and CP is the specific heat of the sample.The electrochemical workstation was the CHI-760E electrochemical
workstation.The adhesion force test was measured by using a
nanoscratch meter
(Ti980, Bruker, Germany).The surface morphology and chemical
composition were characterized
using scanning electron microscopy (SEM; NovaNano 430) with energy-dispersive
X-ray spectroscopy (EDS). The crystal structure was investigated by
X-ray powder diffraction (XRD, D8 Advance, Bruker, Germany) with a
Cu Kα radiation source in a continuous scanning mode
(40 kV, 40 mA, and λ = 0.15418 nm) and a scanning rate of 2°
min–1. The surface chemical composition of the sample
was analyzed by X-ray photoelectron spectroscopy (XPS, model PHI 5300,
Physical Electronics, USA) using 250 W Mg Kα (λ
= 0.9891 nm) X-ray as the excitation source in the constant analyzer
energy mode with C 1s at 284.8 eV as the reference. The infrared spectra
of the samples were obtained from attenuated total reflectance-Fourier
transform infrared (ATR-FTIR) spectroscopy (Nicolet 6700) equipped
with a liquid nitrogen-cooled MCT detector. Raman spectroscopy was
conducted using a micro-Raman system (LabRAM HR Evolution, France)
equipped with a 532 nm Ar-ion incident laser. The vibrational Raman
Stokes spectra were recorded from 200 to 3500 cm–1.
Authors: A C Ferrari; J C Meyer; V Scardaci; C Casiraghi; M Lazzeri; F Mauri; S Piscanec; D Jiang; K S Novoselov; S Roth; A K Geim Journal: Phys Rev Lett Date: 2006-10-30 Impact factor: 9.161
Authors: Pradyumna Goli; Hao Ning; Xuesong Li; Ching Yu Lu; Konstantin S Novoselov; Alexander A Balandin Journal: Nano Lett Date: 2014-02-24 Impact factor: 11.189