Wenchao Ma1, Xu Liu1, Chen Ma1, Tianbao Gu1,2, Guanyi Chen1,3. 1. Tianjin Key Lab of Biomass Waste Utilization, School of Environmental Science and Engineering, Key Laboratory of Efficient Utilization of Low and Medium Grade Energy (Ministry of Education), Tianjin University, Tianjin 300072, China. 2. Department of Energy Technology, Aalborg University, DK-9220 Aalborg East, Denmark. 3. School of Science, Tibet University, Lhasa 850012, China.
Abstract
Municipal solid waste (MSW) incineration is one of the main techniques currently used for waste to energy (WTE) conversion in China. Although the sulfur content in MSW is lower than that in coal, its emission cannot be neglected due to environmental pollution, malodor, health problems, and global climate change. Therefore, it is particularly important to effectively predict and control the sulfur pollutants. In this study, a comprehensive model was developed and coupled with the full combustion process bed model bulk accumulated solids incineration code (BASIC) to investigate the formation and transformation processes of sulfur in MSW incineration. The submodels of the four stages in the MSW combustion processes; governing equations of mass, momentum, and energy conservation; and various chemical reactions were included in the model. Based on this model, the effects of different parameters on the formation of sulfur pollutants during the incineration process were studied under different operating conditions. The study finds that for SO X formation, initial temperature, primary air volume, and material particle size have significant impacts, whereas pressure shows a less significant effect. This article also considers H2S, COS, and CS2 formation under different conditions. An optimization study was performed to reduce SO X pollutants.
Municipal solid waste (MSW) incineration is one of the main techniques currently used for waste to energy (WTE) conversion in China. Although the sulfur content in MSW is lower than that in coal, its emission cannot be neglected due to environmental pollution, malodor, health problems, and global climate change. Therefore, it is particularly important to effectively predict and control the sulfur pollutants. In this study, a comprehensive model was developed and coupled with the full combustion process bed model bulk accumulated solids incineration code (BASIC) to investigate the formation and transformation processes of sulfur in MSW incineration. The submodels of the four stages in the MSW combustion processes; governing equations of mass, momentum, and energy conservation; and various chemical reactions were included in the model. Based on this model, the effects of different parameters on the formation of sulfur pollutants during the incineration process were studied under different operating conditions. The study finds that for SO X formation, initial temperature, primary air volume, and material particle size have significant impacts, whereas pressure shows a less significant effect. This article also considers H2S, COS, and CS2 formation under different conditions. An optimization study was performed to reduce SO X pollutants.
The
worldwide concern with the rising production of municipal solid
waste (MSW) and the limit of fossil fuels have accelerated global
interest in waste to energy (WTE) conversion.[1] About 1.3 billion tons of MSW was produced worldwide in 2010 and
the global MSW generation is expected to reach 2.2 and 4.2 billion
tons by 2025 and 2050, respectively, which could lead to wastage of
resources and environmental pollution.[2] As a well-proven and established method for treating MSW, incineration
can extract up to 80% of the energy contained in waste and reduce
the solid volume by up to 90%.[3,4] Currently, more than
325 million tons of MSW is treated globally in more than 2500 MSW
incineration plants with power generation around the world.[5] SO emissions are
generated from the high-temperature oxidation process of MSW combustion,
which is mainly composed of SO2 and SO3.[6] The sulfur content of MSW is lower than that
of the traditional fossil fuels, but MSW combustion is still one of
the major contributors to sulfur pollution. According to the current
EU directive on the SO2 emission limit, the daily average
limit is 50 mg/Nm3 (O2 content 11%) for MSW
incineration plants.[7] However, the daily
average limits of SO2 from WTE plants and coal-fired plants
in China are 80 mg/Nm3 (O2 content 11%) and
50 mg/Nm3, respectively. This means SO2 emission
control from WTE plants still needs to be emphasized in the near future.The release of sulfur under various conditions has been studied
in detail by several researchers. Pollutants such as SO2 and SO3 are the main sources of acid rain. Up to 10%
of SO2 is converted to SO3 during combustion.[8] Furthermore, SO2 and H2S are the major species during combustion. H2S is much
toxic; even trace amounts of H2S will have a strong effect
on the human respiratory tract and eyes. Another type of sulfur gas
CS2 is produced in combustion and has a low chemical reactivity,
but it can be oxidized to SO2 through photochemical reactions
in the atmosphere, which will also cause the formation of acid rain.
Therefore, it is necessary to study the formation mechanisms and concentration
trends of sulfur species during MSW combustion. However, this study
is difficult to investigate in industrial-scale incinerator experiments.
In contrast, numerical simulation seems to be an attractive method.Until now, there are a few studies on the incineration model of
sulfur, and most of them are merely based on the kinetics of chemical
reactions. Mueller et al. established a chemical reaction kinetic
model of SO in a fluidized bed reactor,
and the simulation results of SO2 showed that the conversion
rate of SO2 to SO3 was about 10%.[9] Zarei used a modified reaction kinetic model
to describe the generation process of SO pollutants in the Claus reaction furnace. He optimized the operating
parameters during the waste combustion process and obtained the best-operating
conditions such as the initial temperature of the reactor to reduce
the COS emissions from waste heat boilers.[10] Ghahraloud et al. established a one-dimensional mathematical model
to change the inlet temperature of the fixed bed reactor, the feed
rate along with the furnace, and the airflow in the furnace to improve
the recovery rate of S and reduce the emission of S-type pollutants.
Simulation results show that compared with the conventional process,
the S recovery rate is improved by about 4.63%.[11] In addition, Gungor et al. also conducted simulation studies
on SO2 and other gas pollutants produced by coal combustion
on a circulating fluid bed. Their results showed that the increase
of excess air could reduce SO2 production and the concentration
of SO2 was lower under the condition of higher inlet pressures.[12]Although the above researchers have investigated
SO concentration prediction models based
on incineration
and simulated SO pollutants under different
operating conditions, these studies have not explored the transformation
process of SO pollutants in the gas–solid
phase in the incineration bed. They only focused on the gas-phase
process and involved relatively less SO pollutants and initial operating conditions. A fixed bed reactor
is mainly composed of two parts: a packed bed region containing solid
waste and gas and a gas-based freeboard region. Commercial computational
fluid dynamics (CFD) software such as Fluent can be used to easily
simulate the freeboard area. However, accurate modeling of packed
bed areas is a challenging part due to the various homogeneous and
heterogeneous reactions and corresponding heat- and mass-transfer
processes in the boundary area. MSW combustion in the packed bed region
is an important part of the incineration process because it is the
place where most of the pollutants (SO, NO, heavy metals, etc.) are generated.[13,14] Therefore, there is a need to study the changing trend of various
SO gas pollutants in the packed bed region
to explore the production of SO pollutants
under different operating conditions.To study the generation
mechanism and emission characteristics
of SO and other sulfur pollutants, we
took advantage of the most relevant descriptions of early studies.
We have developed the bulk accumulated solids incineration code (BASIC)
model for simulating the behavior of a burning MSW bed.[15] This model targets the packed bed region and
can facilitate the freeboard CFD simulation by providing the inlet
conditions from the packed bed region. The model is based on the CFD
theory and simulates the overall incineration process within the packed
bed, including MSW drying, devolatilization, volatile combustion,
and char oxidation processes. To develop a comprehensive model, various
operating conditions including pressure, initial temperature, primary
airflow rate, and material particle size are taken into account to
investigate the effect of these parameters on the formation of different
sulfur contaminants (SO2, SO3, H2S, CS2, COS, S2). Furthermore, the results
predicted by BASIC are validated by comparing with experimental data
from the literature, and the formation mechanism of all sulfur species
is revealed in detail.
Model Development
The model of MSW bed combustion is based on the description of
the most actual physical, chemical, and thermal phenomena. The kinetic
data of reactions and the equations of energy, momentum, and mass
fractions are used to describe these phenomena and calculate the local
velocity, pressure, temperature, and composition. Figure shows a conceptual view of
the combustion process of solid waste particles. It describes the
physical, chemical, and thermal reactions of solid waste particles
during combustion. The incineration processes are simplified in the
following description. First, primary air is injected from the bottom
of the reactor. The bed of waste that contains a certain amount of
moisture is then heated by the thermal radiation causing the waste
on the surface to catch fire from the freeboard; the heated waste
undergoes evaporation of water. As the heating continues, the organic
matter is decomposed into volatile components, including tar, char,
and gases. As the reaction progresses, it will also experience gas
combustion and oxidation of the char.[16] During the combustion reaction with oxygen, the heat generated from
these reactions will continue to increase the temperature in the packed
bed region.[17] When the combustion process
is complete, the fixed carbon is consumed, cooled by the air supply,
and finally turn into ash.[18,19]
Figure 1
Illustration of different
combustion subprocesses of solid waste
particle.
Illustration of different
combustion subprocesses of solid waste
particle.Referring to the MSW incineration
process mentioned above, the
corresponding chemical reaction equation and chemical reaction kinetic
model were determined. Subsequently, the reaction rate was substituted
into the source term of Navier–Stokes (N–S) governing
equations based on the CFD theory. Finally, according to the physical
characteristics of the top and bottom boundaries of the packed bed
during the incineration process, the boundary conditions were determined,
and the incineration model of the packed bed was established as well.
The establishment of the model is described in detail as follows.
Modeling of the Packed Bed
As a one-dimensional
unsteady-state model, BASIC divides the MSW incineration process into
four parts, namely, drying, devolatilization, volatiles combustion,
and char oxidation. The corresponding chemical reactions and reaction
rates of each process are described in Table S1. MSW incineration is a complex physical and chemical process, appropriate
assumptions can simplify the simulation process and reduce the amount
of calculation, which is inevitable for the simulation work. For the
modeling of MSW combustion, six assumptions were made to facilitate
the description of this phenomenon: (1) the physical parameters at
the same height are consistent with the physical parameters at the
center point of the height;[20] (2) MSW is
considered as homogeneous porous media;[21] (3) the solid phase and gas phase have the same temperature in the
same grid;[22] (4) MSW is considered to be
mainly composed of C, H, O, N, and S. The gas species involved in
the model are N2, O2, CO, CO2, CH4, H2, H2O, NO, NH3, HCl,
SO2, SO3, H2S, S2, CS2, and COS, and the solid species considered are moisture,
volatiles, fixed carbon, and ash.[15,19,23] (5) Primary air is injected into the reactor at the
bottom of the reactor; (6) the gas is considered to be incompressible
and perfect;[24] and (7) the particle size
of the MSW particles is constant.After the drying process,
volatile products emerging from the surface of the particles are first
mixed with air in the interstices of the particles. Obviously, the
combustion of volatile compounds is not only affected by the reaction
kinetics (temperature-dependent) but also by the mixed ratio of volatiles
to air. The actual volatile combustion reaction rate follows the minimum
values of the mixing rate and kinetic rate of the gas phase as follows[25]The gases are mixed with the
surrounding air during combustion;
the mixing rate of volatiles under fire can be expressed as followsThe kinetic constants of the chemical reaction of volatile combustion
are shown in Table . The reaction rate constant is calculated according to the Arrhenius
formula
Table 1
Main Combustion Reactions in the Model
reaction
A
b
E
reaction rate (Rkin)
refs
6.8 × 1015
–1
1.67 × 108
k[H2]0.25[O2]1.5
(18)
5.012 × 1011
0
2 × 108
k[CH4]0.7[O2]0.8
(30)
3 × 108
0
1.26 × 108
k[CH4][H2O]
(18)
2.239 × 1012
0
1.702 × 108
k[CO][O2]0.25[H2O]0.5
(18)
2.75 × 109
0
8.4 × 107
k[CO][H2O]
(18)
Governing Equations and Boundary Conditions
According to the conservation of energy, mass, and momentum, the
governing equations are established for the solid phase and gas phase.
They are used to describe the combustion phenomena such as flow, diffusion,
and reactions of the solid and gas phases in the calculation region
of the packed bed. The heat and mass loss from the top and bottom
boundaries are governed by the boundary conditions, and there is no
inner heat and mass loss inside the bed. The specific equations are
described in Table S2.[26]In this model (Figure ), the bottom boundary layer transfers heat and mass
to the higher part, and the top boundary surface transfers heat and
mass to the freeboard region. Therefore, the boundary conditions are
essential for the heat- and mass-transfer process between the packed
bed region and the freeboard region.
Figure 2
Model computing region and grid division.
Model computing region and grid division.At the bottom of the bed, the equation for the
temperature is written
as follows[15]where Ts* is the assumed temperature of
the boundary layer and is generally set as the initial primary air
temperature.At the bottom of the bed, the concentration of
gaseous species
at the boundary layer of the fixed bed is obtained from the following
equation[15]At the top surface of the bed, the temperature
and gaseous concentrations
are governed by equations similar to eqs and 5.Due to the large
difference in the grid density between the boundary
layer and the calculation area, the top surface speed needs to be
modified as followswhere u is the velocity of the top boundary, M is the mass of gas out of
the layer, and u and M refer
to the corresponding
factor in the last grid.
Sulfur Formation Model
This section
mainly describes the generation and reaction mechanism of sulfur pollutants
and their corresponding chemical reaction kinetic models inside the
reactor, laying a foundation for the subsequent prediction of concentration
fields of various sulfur gas pollutants. In this model, it mainly
involves five sulfur substances, SO2, SO3, H2S, CS2, and COS, and eight related chemical reactions,
two of which are reversible reactions. The main reaction routes of
sulfur species conversion during the combustion are shown in Figure .
Figure 3
Major routes of sulfur
conversion.
Major routes of sulfur
conversion.Among the main reactions routes,
the reactions involving sulfur
substances mainly occur in the volatile combustion process of the
MSW combustion. First, H2S gas is produced from the volatilization
(pyrolysis) process. Subsequently, one part of H2S is oxidized
in the gas-phase region of the fixed bed to produce SO2 (R6R6), which is further
oxidized to SO3 (R7R7, R8R8). In addition, as
the temperature increases, the other part of H2S decomposes
to S2 gas (R13R13), and S2 reacts with CO, CH4, and H2O (R9R9–R11) in the gas phase of the bed to generate sulfur
gas pollutants such as CS2 and COS. A sulfur model with
eight global homogeneous reactions is introduced in this work, as
illustrated in Table .
Table 2
Gas-Phase Chemical Reactions Regarding
Sulfur Species Introduced into the Model
reaction
A
b
E
reaction
rate (Rkin)
refs
6.5 × 1014
0
10 800
k[H2S][O2]
(15)
9.2 × 1010
0
8.5 × 105
k[SO2][O2]
(30)
4.4 × 1011
0
2.55 × 107
k[SO3]
(18)
31 081
0
35 564
k[S2]0.75[H2O]
(18)
5.53 × 1010
0
19 320
k[S2][CH4]
(18)
3.18 × 105.
0
55 800
k[S2][CO]
(15)
4.36 × 109
0
1.8 × 105
k[COS]
(31)
3.6 × 108
0
2.01 × 105
k[H2S]
(31)
Solving Method
In the above model
description, all of the governing equations are composed of a transient
term, a convection term, a diffusion term, and a source term (some
equations do not have the convection term and diffusion phase, the
correlation coefficient of which can be regarded as 0). Therefore,
all of the governing equations can be written into a general equation
form as followsThis study uses the finite
volume method
to divide the entire calculation area into a finite number of volumes,
calculates the discrete governing equations for each finite volume,
and uses the central difference scheme for the convection term. In
this process, the diffusion term is processed with the full implicit
algorithm, the source term is processed with the linear treatment,
and the governing equation (eq ) is discretized into the form of a linear matrix. All governing
equations are solved through the SIMPLE algorithm.[27]
Modeling Validation
For the sulfur
model developed, the simulation prediction results are compared with
the relevant results of the MSW incineration experiment conducted
by Tang et al. in a tube furnace to illustrate the accuracy of the
established sulfur model.[28] In this experiment,
the initial parameters of the treated MSW are shown in Table :
Table 3
Initial
Parameters of the Raw Material
proximate
analysis (wt %)
ultimate
analysis (wt %)
moisture
volatile
fixed carbon
Ash
C
H
O
N
S
3.57
73.33
12.64
10.46
41.37
7.10
34.22
1.37
1.94
The initial parameters of the experiment
were inputted into the
developed sulfur model. After the debugging and running processes,
the relevant simulation results were compared with the results of
SO2 concentration measured in the experiment at 1173 and
1273 K to verify the accuracy of the sulfur model. The comparison
results are shown in Figure .
Figure 4
Comparison of simulation and experimental profiles:[28] (a) SO2 concentration (1173 K) and
(b) SO2 concentration (1273 K).
Comparison of simulation and experimental profiles:[28] (a) SO2 concentration (1173 K) and
(b) SO2 concentration (1273 K).Since only SO2 in SO pollutants
was studied in the original experiment, this section mainly verified
the sulfur model from the perspective of SO2 production.
As shown in Figure , the red curve represents the simulation results, while the black
curve represents the experimental results. By comparing the production
of SO2 at 1173 and 1273 K, the simulated and experimental
results are in good agreement. Hence, the compared results illustrate
that the development of the sulfur model has a certain degree of accuracy
and it can be used for predicting the SO pollutant production during the MSW combustion process.
Results and Discussion
The validated model is used
to simulate and predict the main sulfur
substances (SO2, SO3, H2S, COS, CS2) and calculate their production under different working conditions.
Furthermore, the variation trend of SO pollutants in various working conditions was compared by changing
four key parameters in the model: initial temperature, primary air
volume, pressure, and material particle size. The simulation results
indicate the lowest SO production in
the MSW combustion process under different conditions so as to achieve
the goal of controlling the emission of SO pollutants.
Effect of Temperature on the Concentration
of Sulfur Substances
Figure shows the changes of different sulfur substances (SO2, SO3, H2S, COS, CS2) with
time at different initial temperatures (1073, 1173, 1273, 1373 K).
It can be appreciated that the model reflects rigorously the strong
influence of temperature on the concentration of sulfur substances.
This shows that the higher the initial furnace temperature, the faster
the reaction rates, which is consistent with the expression of the
Arrhenius formula. For SO2, the higher the initial temperature,
the lower the production. The peak concentration of SO2 decreases from 158 ppmv at 1073 K to 60 ppmv at 1373 K with a total
decrease of 60 ppmv. This shows that the increasing initial temperature
has a significant effect on reducing the SO2 formation.
In addition, it can be seen from Figure b that the production of SO3 also
shows a similar trend to that found for SO2. The peak concentration
of SO3 decreases from 125 ppmv at 1073 K to 20 ppmv at
1373 K with a total decrease of 105 ppmv.
Figure 5
Simulation of different
sulfur species (a) SO2, (b)
SO3, (c) H2S, (d) COS, and (e) CS2 concentration overtime at different initial temperatures (1073,
1173, 1273, 1373 K).
Simulation of different
sulfur species (a) SO2, (b)
SO3, (c) H2S, (d) COS, and (e) CS2 concentration overtime at different initial temperatures (1073,
1173, 1273, 1373 K).Moreover, as the main
sulfur substance, the production concentration
peak of H2S increases with an increase of temperature.
The peak concentration of H2S increases from 700 ppmv at
1073 K to 1150 ppmv at 1373 K with a high increase of 450 ppmv. However,
with a further increase of temperature, the shortening of its release
time becomes more and more limited. It can be seen that although the
temperature can reduce the production of SO2 and SO3, it can as well cause an increase in the release of H2S. Nonetheless, as the temperature gradually increases, the
increasing trend of H2S becomes slower, and its release
time becomes shorter.Finally, for COS and CS2, the
overall change trend gradually
increases with increasing temperature; it can be seen that the production
of COS and CS2 also shows a similar trend that can be found
in H2S. The peak concentration of COS and CS2 increases from 35 and 9 ppmv at 1073 K to 72 and 18 ppmv at 1373
K with a high increase of 450 ppmv, respectively, increasing by 37
and 9 ppmv. As observed, the increasing temperature not only advances
the overall incineration reaction but also promotes the transformation
of S2 to COS and CS2.
Effect
of Pressure on the Concentration of
Sulfur Species
Because the total density of the mixed gas
changes with pressure, it can be known from the ideal gas formula
that the higher the pressure, the greater the density of the gas.
In this model, the total density of the mixed gas is updated by the
ideal gas formula, so it is particularly important to study the pressure
change during the entire bed incineration process. In addition, low
pressure exists in many high-altitude areas in China (such as Tibet),
so it is of practical significance to study the incineration under
different pressures, especially for the MSW incineration characteristics
under low pressure in plateau areas. Figure presents the predicted overall concentration
of sulfur species in the fixed bed as a function of time with different
pressures (91.3, 101.3, 111.3 KPa). As illustrated in Figure a,c, when the pressure increases,
the concentrations of SO2 and H2S change slightly,
while the production of SO3, COS, and CS2 shows
an upward trend with an increase of pressure, increasing by 10, 27,
and 4 ppmv, respectively. The main reason for the results is that
the molecular diffusion coefficient Dg of the gas is affected by the pressure, and its value increase with
pressure. The mixture reaction rate Rmix is positively related to the molecular diffusion coefficient Dg of the gas (eq ). From eq , when the value of Rmix is less than
the kinetic reaction rate Rkin, the reaction
rate is determined by Rmix. Thus, when
the reaction rate increases along with pressure, the reaction rates
of R7, R10, and R11 determined by Rmix increase as well. Therefore, the production of SO3, COS,
and CS2 increases at high pressures. As for the reactions
that are mainly controlled by temperature, the value of Rkin is smaller than Rmix,
so the reaction (R7, R9, R10, R13) rate is
mainly affected by Rkin and the impact
of pressure on SO2 and H2S production is relatively
small.
Figure 6
Changes of different sulfur species (a) SO2, (b) SO3, (c) H2S, (d) COS, and (e) CS2 over
time under different pressures.
Changes of different sulfur species (a) SO2, (b) SO3, (c) H2S, (d) COS, and (e) CS2 over
time under different pressures.
Effect of Particle Size on the Concentration
of Sulfur Species
This section mainly simulates the changes
of various sulfur gas pollutants under the condition of different
average particle sizes (40, 50, 60 mm). As shown in Figure a, when the average particle
size is 40 mm, the peak concentration of SO2 is 95 ppmv
and it is generated at around 170 s. With an increase of the particle
size to 60 mm, the peak concentration increase to 152 ppmv, increasing
by 58%, but the generation time is shortened to 150 s. Similarly,
for SO3, when the particle size is 40 mm, its concentration
is only 40 ppmv, but with an increase of the particle size, its peak
concentration eventually becomes 100 ppmv, increasing by more than
twice. As observed, an increase in the particle size has a greater
impact on the generation of SO3. The increase of the peak
concentrations of SO2 and SO3 is mainly because
the heat transfer between the gas phase and the solid phase in the
incinerator bed plays a significant role in the generation of NO when
the average particle size increases from 40 to 60 mm. The heat transfer
between the gas and solid phases in the fixed bed has a significant
effect on the formation of SO. With an
increase in the particle size, the heat transfer between the gas phase
and the solid phase in the bed increases, the reaction time advances,
and the burning rate of the bed increases, which affects the temperature
of the bed and leads to an increase in the concentrations of SO2 and SO3.[29] Therefore,
SO2 and SO3 generated in the packed bed region
increase when the average particle size increases from 40 to 60 mm.
Figure 7
Changes
of different sulfur species (a) SO2, (b) SO3, (c) H2S, (d) COS, and (e) CS2 over
time under different particle sizes (40, 50, 60 mm).
Changes
of different sulfur species (a) SO2, (b) SO3, (c) H2S, (d) COS, and (e) CS2 over
time under different particle sizes (40, 50, 60 mm).For H2S, Figure c shows that the changes in the particle size have
less effect
on the amount of H2S produced; however, when particle size
increased from 40 to 60 mm, the concentration of the peak value increased
from 580 to 700 ppmv. This shows that the increasing particle size
facilitates the occurrence of the volatile pyrolysis process, which
leads to a higher level of H2S released into the gas phase.
Finally, for the other two substances COS and CS2, their
total production has also increased with an increase in the particle
size. Their production increased from 43 to 60 ppmv and from 10 to
15 ppmv, respectively. The increasing trend with the particle size
can also be attributed to an increase of heat transfer between solid
and gas phases in the packed bed region, which promotes the homogeneous
reaction on the bed and thus results in an increase of the related
gas product production.
Effect of Primary Airflow
on the Concentration
of Sulfur Species
Since the primary air volume can affect
the redox atmosphere in the system and thus affect the generation
of various gas-phase products, this study also stimulates the generation
of sulfur substances under different primary air volumes. As shown
in Figure , the changes
of SO2, SO3, H2S, COS, and CS2 generation are simulated under the conditions of different
primary airflows (0.04, 0.05, and 0.06 kg/(m3 s)). Figure a shows that when
the air volume increases to 0.04 kg/(m3 s), the peak value
of the SO2 concentration is 135 ppmv. As the air volume
further increases to 0.06 kg/(m3 s), the peak concentration
of SO2 gradually decreases to 112 ppmv. Therefore, it can
be predicted that as the increase of SO2 in the air gradually
convert into SO3, the increase of the primary airflow will
enhance the content of N2 and O2 in the system
and play the role of air volume to dilute SO2. In addition, Figure b shows that the
peak concentration of SO3 increased from 54 ppmv at 0.04
kg/(m3 s) to 81 ppmv at 0.06 kg/(m3 s), which
has a total increase of about 50%. Therefore, the simulation further
demonstrates that SO2 in the packed bed region will be
converted into SO3 at a higher primary air volume, which
results in a surge in its peak concentration.
Figure 8
Changes of different
sulfur species (a) SO2, (b) SO3, (c) H2S, (d) COS, and (e) CS2 over
time under different primary airflows (0.04, 0.05, 0.06 kg/(m3 s)).
Changes of different
sulfur species (a) SO2, (b) SO3, (c) H2S, (d) COS, and (e) CS2 over
time under different primary airflows (0.04, 0.05, 0.06 kg/(m3 s)).For COS and CS2 as
well, their total production decreases
significantly with an increase of primary air volume in the system.
The peak concentration of COS decreases from 110 ppmv at the beginning
of 0.04 kg/(m3 s) to 39 ppmv at the end of 0.06 kg/(m3 s), and the peak concentration of CS2 decreases
from 21 ppmv at the beginning of 0.04 kg/(m3 s) to 8 ppmv
at the end of 0.06 kg/(m3 s), with decreases of 65 and
62%, respectively. It can be seen that an increase of primary airflow
significantly inhibits the generation of these two trace substances
and inhibits the transformation of S2 to COS and CS2 in the gas phase.
Conclusions
Based on the self-developed one-dimensional unsteady-state bed
model BASIC, sulfur chemistry is added to BASIC to predict the concentration
of sulfur substances in the fixed bed region under different operating
conditions including initial temperatures, pressures, particle sizes,
and primary airflow conditions. The formation of sulfur species was
discussed from the perspective of the chemical reaction mechanism.At different initial
temperatures (1073,
1173, 1273, 1373 K), the production of SO2 and SO3 decreased by 98 and 105 ppmv, respectively, showing a significant
downward trend, while the peak concentrations of H2S, COS,
and CS2 showed an increasing trend by 450, 37, and 9 ppmv,
respectively.For different
average particle sizes
(40, 50, 60 mm), the production of SO2, SO3,
COS, and CS2 gradually increased with an increase of the
particle size, especially for SO3. The main reason is that
the heat transfer between the gas phase and the solid phase in the
bed increases with an increase of particle size and the reaction time
is advanced, which affects the temperature and leads to the change
of its production.For
different primary airflows (0.04,
0.05, 60 kg/(m2 s)), the production of SO3 increases
with an increase of primary air volume, while the other products SO2, H2S, COS, and CS2 show a downward
trend with an increase of primary air volume due to the enhancement
of an oxidizing atmosphere in the system and the dilution effect of
sulfur substances.The
suggested optimal operating condition
was found to have an initial temperature of 1373 K, a feedstock particle
size of 40 mm, and a higher primary airflow rate of 0.06 kg/(m2 s). Pressure has no significant influence on nitrogen species
formation.According to the simulation
results, the model reasonably well
predicts the major sulfur species. The optimum parameters for the
lowest SO production in fixed bed combustion,
such as temperature and particle size, can be also predicted. Through
the simulation study, the real effects of optimum parameters on the
combustion characteristics can be more fundamentally investigated
and the direction can be provided for the design and optimization
of the MSW fixed bed.