| Literature DB >> 35136365 |
Martina Andlar1, Halina Belskaya2, Galina Morzak2, Mirela Ivančić Šantek1, Tonči Rezić1, Vlatka Petravić Tominac1, Božidar Šantek1.
Abstract
The underutilized biomass and different organic waste streams are nowadays in the focus of research for renewable energy production due to the effusive use of fossil fuels and greenhouse gas emission. In addition, one of the major environmental problems is also a constant increase of the number of organic waste streams. In a lot of countries, sustainable waste management, including waste prevention and reduction, has become a priority as a means to reduce pollution and greenhouse gas emission. Application of biogas technology is one of the promising methods to provide solutions for both actual energy-related and environmental problems. This review aims to present conventional and novel biogas production systems, as well as purification and upgrading technologies, nowadays applicable on a large scale, with a special focus on the CO2 and H2S removal. It also gives an overview of feedstock and the parameters important for biogas production, together with digestate utilization and application of molecular biology in order to improve the biogas production.Entities:
Keywords: anaerobic digestion; biogas production; biogas purification and upgrading technologies; different anaerobic bioreactor systems; digestate
Year: 2021 PMID: 35136365 PMCID: PMC8753803 DOI: 10.17113/ftb.59.04.21.7300
Source DB: PubMed Journal: Food Technol Biotechnol ISSN: 1330-9862 Impact factor: 3.918
Composition and biogas yield (V(CH4)/m(VS))/(m3/kg) from different lignocellulosic and non-lignocellulosic raw materials
| Feedstock | C:N ratio | Reference | |||||
|---|---|---|---|---|---|---|---|
| Lignocelllulosic material | |||||||
| banana pseudostems | 5 | 4 | 38:1.24 | 0.34 | ( | ||
| forestry residues | 75 | 64 | 325 | 0.21 | ( | ||
| fruit waste | 15-20 | 75 | 35 | 0.25-0.50 | ( | ||
| garden waste | 60-70 | 90 | 100:150 | 0.20-0.50 | ( | ||
| grass | 20-25 | 90 | 12:25 | 0.55 | ( | ||
| grass silage | 50 | 92 | 10:25 | 0.33 | ( | ||
| maize silage | 35 | 94 | 15-30:1 | 0.60-0.70 | ( | ||
| palm oil fibre | 76 | 78 | 44:2 | 0.37 | ( | ||
| straw | 70-90 | 80-90 | 80:100 | 0.15-0.35 | ( | ||
| sugarcane bagasse | 94 | 97 | 45:1.72 | 0.22 | ( | ||
| wheat straw | 98 | 93 | 58:1.34 | 0.27 | ( | ||
| Non-lignocellulosic material | |||||||
| cattle slurry | 11 | 82 | 6-20 | 0.20-0.30 | ( | ||
| food residues | 20 | 92 | 50:2 | 0.15-0.39 | ( | ||
| palm oil mill effluent | 3.10 | 86 | 44:2 | 0.35 | ( | ||
| pig slurry | 7 | 86 | 3-10 | 0.25-0.50 | ( | ||
| potato peel pulp | 6-18 | 90 | 46:4 | 0.30-0.90 | ( | ||
| slaughtering waste | 15 | 80 | 4:1 | 0.30-0.70 | ( | ||
| vinasse | 1 | 90 | 12:1 | 0.24-0.30 | ( | ||
TS=total solids, VS=volatile solids
Yields of crop, biogas (V(CH4)/m(VS))/(m3/kg) and energy obtained from different energy crops (, )
| Feedstock | |||
|---|---|---|---|
| alfalfa | 7.50-16.50 | 340-500 | 82-266 |
| barley | 3.60-4.10 | 353-658 | 41-87 |
| flax | 5.50-12.50 | 212 | 38-85 |
| Jerusalem artichoke | 9-16 | 300-370 | 87-191 |
| kale* | 240-334 | 6-45 | 46-484 |
| leaves of sugar beet* | 9.20-18.40 | 0.40-0.80 | 70-226 |
|
| 8-25 | 179-218 | 46-176 |
| oats (grain) | 4.10-12.40 | 283-492 | 33-146 |
| oilseed rape | 2.50-7.80 | 240-340 | 19-85 |
| rhubarb | 2-4 | 320-490 | 21-63 |
| sugar beet* | 9.20-18.40 | 0.40-1 | 70-226 |
| sunflower | 6-8 | 154-400 | 30-103 |
| triticale | 3.30-11.90 | 337-555 | 36-213 |
| wheat (grain) | 3.60-11.75 | 384-426 | 45-161 |
*Y(biogas)=(V(CH4)/m(dry matter))/(m3/kg), VS=volatile solid
Fig. 1Different bioreactors for anaerobic digestion: a) anaerobic sequencing batch reactor (ASBR), b) continuous stirred tank reactor (CSTR) in a two-stage system, c) anaerobic plug-flow reactor (APFR), d) bioreactor with sludge retention system, e) up-flow anaerobic sludge blanket (UASB) bioreactor, f) up-flow anaerobic solid-state (UASS) bioreactor, g) anaerobic baffled reactor (ABR), h) anaerobic fluidized bed reactor (AFBR), i) horizontal-flow anaerobic immobilized biomass (HAIB) bioreactor, and j) anaerobic membrane bioreactor
Comparison of bioreactor configurations (, , , , -, , , , -, , , , )
| Bioreactor configuration | Feedstock | Advantages | Disadvantages | |||
|---|---|---|---|---|---|---|
| Conventional anaerobic bioreactor | ||||||
| Anaerobic sequencing batch reactor (ASBR) | wastewaters, tannery waste | easy to operate, simply constructed, low input process, low mechanical requirements, cost-effective | small volume, channelling, clogging, poor self-immobilization, poor transfer of the substrate to the microorganisms | |||
| Continuous stirred tank reactor (CSTR) | food waste, animal manure, organic industrial wastes, energy crops | complete mixing of waste and microorganisms, applicable for substrates with high TS, easy to operate, low capital and operating costs, better contact of microorganisms with the substrate | long retention time, high mixing energy consumption, difficulties to retain a high microorganism concentration | |||
| Two-stage CSTR system (TPAD, PMAD, HPAD) | animal manure, organic food and industrial wastes, energy crops | system of homogeneous bioreactors, applicable for high TS substrates, easy to operate, low operating costs, washout prevention, | considerable retention time, capital costs, feed of high concentrated substrate | |||
| Anaerobic plug-flow reactor (APFR) | farm liquid effluent, slurries of animal manure, cattle residues, distillery wastewater, organic fraction of municipal solid waste | simple to build and maintain, efficient in converting the substrate to biogas, stable to operate, high degree of sludge retention, stable reactor performance | no internal agitation, sedimentation of heavier parts and floatation of lighter parts | |||
| Bioreactor with sludge retention system | ||||||
| Anaerobic contact reactor (ACR) | wastewaters of food processing industry, pulp and paper mills, palm oil mill effluent | high concentration of active microbial biomass, rapidly achieved steady-state times due to mixing, short HRT, high effluent quality, less affected by shock loading, favourable pH, limited biomass washout and change in biogas concentration and composition | sensitive to shock loadings, VFA accumulation | |||
| Up-flow anaerobic sludge blanket (UASB) | brewery and molasses wastewater | compactness, high loading rates, low sludge production, short HRT and SRT times, low operating costs with high methane production rates | low total solids, long start-up period, significant wash-out of sludge during the initial phase, impure biogas, incomplete or insufficient removal of organic matter, pathogens and nutrients in the final effluent | |||
| Expanded granular sludge bed (EGSB) | brewery, starch, commercial laundry, domestic, municipal and pharmaceutical wastewaters, effluents from the textile industry, dyes and toxic compounds | better substrate-biomass contact, higher throughput, improved internal mixing without dead zones, higher permeability, lower footprint, low operating costs, compact design, removal efficiency up to 90 %, completely closed system with zero emission of odours | long start-up times, problems with biomass retention, granule disintegration, wash-out of hollow granules, the appearance of fluffy granules | |||
| Up-flow anaerobic | corn silage, barley straw, wheat straw, organic solid waste | higher processing efficiency, higher volume loading rate, lower investment costs, simple operation and management | utility, scalability, operability and stability are hardly known, the system is limited by its structure, small volume | |||
| Anaerobic baffled reactors (ABR) | paper mill effluent, food waste | achieving good COD and solids removal, low sludge production, small footprint | frequent loss of microorganisms from the system, slow growth rates of methanogenesis, long start-up process, sludge washout at high hydraulic stresses, organic loading shock in the initial compartments | |||
| Internal circulation (IC) | wastewater from breweries, pulp and paper industry, distilleries, fermentation and petrochemical processes, wastewater from citric acid production | high OLR, effective | high | |||
| Anaerobic fluidized bed reactor (AFBR) | ||||||
Overview of upgrading technologies for biogas purification (, , , , , , , , , )
| Upgrading technology | Advantages | Disadvantages | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Physical | ||||||||||||
| Water scrubbing absorption | 95-98 | <2 | <2 | <2 | 0.20-0.50 | high efficiency, simultaneous removal of H2S, low CH4 losses, tolerance to impurities, possible regeneration, simple operation | expensive investment and operation, clogging due to bacterial growth, requires huge amount of fresh water | |||||
| Organic solvent scrubbing | 93-98 | <2 | <1 | <4 | 0.10-0.33 | economical, simultaneous removal of organic components, H2S, NH3, HCN and H2O, energetically more favourable than washing with water, regeneration with low-temperature waste heat | expensive investment and operation, difficult operation, insufficient operation when stripping/vacuum applied, reduced operation by glycol dilution with water | |||||
| Pressure swing adsorption (PSA) | >96-98 | 1-2 | 2 | <4 | 0.16-0.43 | low energy used, no chemicals required, no water demand, high pressure but regenerative, no microbial contamination and impurities | H2S pretreatment required, expensive investment and operation, complex setup | |||||
| Membrane separation | 90-99 | 1–3 | 2 | <5 | 0.18-0.35 | H2S and H2O are removed together with CO2, simple construction and operation, no chemicals required | unstable over the long term, pretreatment required, multiple steps required (modular system) to reach high purity | |||||
| Chemical | ||||||||||||
| Chemical scrubbing | >98 | <1 | <4 | <0.1 | 0.05-0.18 | high efficiency, cheap operation, regenerative, more CO2 dissolved than with water, very low CH4 losses | use of chemicals, corrosion, expensive investment, heat required for regeneration, decomposition and toxicity of the amines or other chemicals | |||||
| Biological | ||||||||||||
| Hydrogenotrophic removal | 98 | 7.8 | 38 | <1 | mild process conditions, enhancement of CH4, no unwanted end products, low operating costs | still on an experimental basis, tested only on a small scale, further developments to increase the H2 gas-liquid transfer | ||||||
| Photosynthetic removal | 97-99 | 10 | 0-0.5 | <1 | 0.05-0.10 | mild process conditions, tolerance to high CO2 concentrations and pH values, extraction of high value-added products | poor gas-liquid mass transfer of CO2 and H2, pilot scale, limitation on investment and operating cost data | |||||
| Novel | ||||||||||||
| Cryogenic separation | 99 | <2 | <1 | <0.1 | 0.42-1 | high purity of CO2 and CH4, no chemicals required, upgraded biogas at high pressure, no further compression is required, low extra energy cost to reach liquid biomethane | high capital and operating costs, high energy required for equipment such as compressors and heat exchangers, pretreatment required, removing H2S and H2O prior to cryogenic separation | |||||
| 95 | <2 | cost-effective, easy to operate | high CH4 loss, appropriate only for a small scale, limited by gas-liquid mass transfer | |||||||||
| Hybrid technologies | 95-98 | <1 | low operating costs, high CO2 and H2S-capture efficiency, higher yields of pure CH4, competitiveness and less energy consumption | small scale production, limited by enzyme lifetime, high enzyme production costs | ||||||||
E=energy consumption (kWh/Nm3), Nm3=normal cubic metre of biogas at standard conditions (T=273.15 K and p=101 325 Pa)
The application and advantages of solid and liquid fraction of digestate
| Source of digestate | Fraction | Application and advantages | Reference | ||
|---|---|---|---|---|---|
| brown macroalgae | solid | phenol production | ( | ||
| cattle slurry mixed with energy crops (maize silage and triticale silage) | liquid | biofertilizer | ( | ||
| food waste | liquid | production of biochar by pyrolysis | ( | ||
| maize silage and chicken manure | liquid | plant fertilizer and soil conditioner | ( | ||
| mixture of cow manure, cheese whey, poultry manure, olive pomace and corn silage | liquid | production of an enzyme (exo- and endoglucanase, xylanase, β-glycosidase and laccase) | ( | ||
| mixture of manure, slurry, corn silage and sugar beet pulp | solid | production of pellets and briquettes | ( | ||
| mixture of pig slurry, olive pomace, maize silage, sorghum silage and onion scraps | solid | bio-oil production | ( | ||
| mixture of urban secondary effluent wastewater and digestate | liquid | growth and selection of microalgae ( | ( | ||
| municipal organic waste | solid | organic supplement | ( | ||
| pig slurry | liquid | recycled as a solvent to dilute the raw material (silage maize) going into the system | ( | ||
| sewage sludge and source-segregated biodegradable waste | liquid | nitrogen removal of old landfill leachate | ( | ||
| swine manure and maize | liquid | significant reduction of the toxicity, high removal efficiency of ammonia, total nitrogen and phosphate | ( | ||
| wood chips | liquid | improved composting and digestate stability, decreased NH3 emission but multiplied N2O emission | ( | ||