Paula F De Castro1, Sergiy Minko2, Vladimir Vinokurov3, Kirill Cherednichenko3, Dmitry G Shchukin3,4. 1. Leitat Technological Center, C/Innovació 2, 08225, Terrassa, Barcelona Spain. 2. Department of Chemistry, University of Georgia, 0305 Dawson Hall, Athens, Georgia 30602, United States. 3. Gubkin University, 65/1 Leninsky Prospect,19991, Moscow, Russia. 4. Stephenson Institute for Renewable Energy, University of Liverpool, Chadwick Building, Peach Street, Liverpool L69 7ZF, United Kingdom.
Abstract
Microcapsules loaded with n-docosane as phase change material (mPCMs) for thermal energy storage with a phase change transition temperature in the range of 36-45 °C have been employed to impregnate cotton fabrics. Fabrics impregnated with 8 wt % of mPCMs provided 11 °C of temperature buffering effect during heating. On the cooling step, impregnated fabrics demonstrated 6 °C temperature increase for over 100 cycles of switching on/off of the heating source. Similar thermoregulating performance was observed for impregnated fabrics stored for 4 years (1500 days) at room temperature. Temperature buffering effect increased to 14 °C during heating cycle and temperature increase effect reached 9 °C during cooling cycle in the aged fabric composites. Both effects remained stable in aged fabrics for more than 100 heating/cooling cycles. Our study demonstrates high potential use of the microencapsulated n-docosane for thermal management applications, including high-technical textiles, footwear materials, and building thermoregulating covers and paints with high potential for commercial applications.
Microcapsules loaded with n-docosane as phase change material (mPCMs) for thermal energy storage with a phase change transition temperature in the range of 36-45 °C have been employed to impregnate cotton fabrics. Fabrics impregnated with 8 wt % of mPCMs provided 11 °C of temperature buffering effect during heating. On the cooling step, impregnated fabrics demonstrated 6 °C temperature increase for over 100 cycles of switching on/off of the heating source. Similar thermoregulating performance was observed for impregnated fabrics stored for 4 years (1500 days) at room temperature. Temperature buffering effect increased to 14 °C during heating cycle and temperature increase effect reached 9 °C during cooling cycle in the aged fabric composites. Both effects remained stable in aged fabrics for more than 100 heating/cooling cycles. Our study demonstrates high potential use of the microencapsulated n-docosane for thermal management applications, including high-technical textiles, footwear materials, and building thermoregulating covers and paints with high potential for commercial applications.
Phase
change materials, PCMs, are materials that absorb and release
thermal energy when undergoing and/or overpassing their phase change
transition temperature. They attracted attention because of their
potential use as thermal energy storage materials and have found niche
in applications such as heat recovery, solar energy storage,[1] intelligent and energy efficient building materials,
air conditioning, and photovoltaics devices[2−4] with a common
goal of contributing to more efficient and environmentally friendly
energy use. PCMs with solid–liquid phase change are the most
practical in terms of latent heat capacity and design of the heat
storage device.[5] They work in such a way
that when the temperature reaches the melting temperature (Tm), the PCM absorbs the equivalent heat for
melting. Reversely, when the temperature drops the PCM starts crystallizing
at crystallization temperature (Tc) and
releases back the heat that was previously stored.[6−8] Successful PCMs
use and implementation require them to be encapsulated in order to
(1) confine the liquid phase during the solid–liquid phase
transition, (2) prevent their degradation when exposed to the outside
environment, (3) enhance heat transfer, (4) avoid supercooling problems,
and (5) improve their handling and flexibility of incorporation into
different matrices without losing the functional and original properties
of both PCMs and the matrices in which PCMs are incorporated.[5,9−12] Mechanical properties of the microencapsulated PCMs (mPCMs) play
an important role since the shell needs to be flexible enough to overcome
the volume changes during the solid–liquid transition but also
be resistant against cracking to cope with the processes during their
integration into the heat storage macroscale systems. Most of mPCMs
had melamine–formaldehyde (MF) and urea–formaldehyde
(UF),[13−17] poly(methyl methacrylate) (PMMA),[18,19] polystyrene
(PS),[20,21] silica-based-[22,23] and silica
shells.[24,25] The selection of the core PCM depends mainly
on the temperature range and application area. Organic PCMs have been
studied and used for many applications because of their high latent
heat capacities, noncorrosiveness, nontoxicity, and large melting
temperature range. Among them, n-octadecane, n-hexadecane, and n-eicosane
have been in the focus of many studies because of their phase change
temperature of about 28 °C, 36 °C, and 18 °C, which
are convenient for targeting human comfort temperature.[26−29] However, these temperature ranges are lower when targeting thermoregulatory
response in footwear materials, high-technical textiles, and building
materials where temperature may go above 37 °C. In this study,
we have prepared polyurethane (PU) microcapsules of ∼2 μm
size loaded with n-docosane by the improved methodology previously
developed by us[30,31] with a phase change transition
in the range of 40–45 °C and incorporated them into fabrics
in order to show long-term thermal buffering effect of the microcapsules
which has not been reported yet. Incorporation of phase change materials
into textile has been previously demonstrated for melamine formaldehyde
capsules,[32] polystyrene capsules[33] and capsules with SiO2 shell.[34−36] However, all papers previously mentioned do not demonstrate long-term
heat uptake/release stability of the capsules and composites and present
DSC data for first heat uptake/release cycle. The main novelty of
our research is the long-term cycling stability of individual capsules
during at least 100 heat uptake/release cycles as well thermal properties
of composite textile materials by TGA, DSC, and FLIR measurements
even after 4 years (1500 days) of the aging of thermotextiles based
on microencapsulated PCMs. In addition, we show the long-term thermal
buffering effect that mPCMs provide to the hosting matrices by carrying
out time-dependent temperature measurements.
Results
and Discussion
Figure shows SEM
images of the untreated fabrics (Figure a) and the fabrics impregnated with mPCMs
(Figures b–f).
Fabrics were first impregnated with 2 wt % of mPCMs to study compatibility
between cotton and mPCMs and then the mPCMs content was increased
to 8 wt % and further to 34 wt % to explore heat self-regulation efficiency. Figure c–f shows
mPCMs attached to the cotton surface and located between the fibers
and on the fiber surface. Figure e demonstrates SEM images of the fabrics loaded with
8 wt % of mPCM. Well-dispersed capsules are seen along the surface
of the cotton filaments. The textile fibers with 34 wt % of mPCMs
in Figure f have a
thick microcapsule coating with a high content of microcapsules in
the fabrics. Figure S1 (see Supporting Information) shows a comparative images
of the fabrics at different impregnation rate. Impregnation of the
fabrics with mPCMs leads to an increase in the rigidity of the material
that is visually observed at the corners of the specimens which are
slightly bent inward. Optical microscope images of untreated fabric
(Figure S2a) and treated fabric with 8
and 34 wt % of mPCMs (see Figure S2b,c,
respectively) also show a higher impregnation level of the textile
at higher mPCMs content. The adhesion stability of PCM capsules is
demonstrated in . Capsules remain stable on the fabric surface after
24 h of exposure in a water bath at 22 °C. No weight loss has
been found for composite thermoregulating textile after water treatment.
Figure 1
SEM images
of the (a) cotton fabric and (b–d) 2 wt % mPCMs
incorporated into fabrics at different magnifications, and (e) 8 wt
% mPCMs and (f) 34 wt % of mPCMs.
SEM images
of the (a) cotton fabric and (b–d) 2 wt % mPCMs
incorporated into fabrics at different magnifications, and (e) 8 wt
% mPCMs and (f) 34 wt % of mPCMs.Characteristic mPCMs peaks[30] appear
in the FTIR spectra of the impregnated fabrics (Figure ) and their intensity increases when comparing
fabrics with 8 and 34 wt % loading. These peaks are asymmetric and
symmetric stretching vibrations of the −CH from methylene group
at 2952 and 2915 cm–1; stretching vibration of the
−NCO appears at 2295 cm–1; stretching vibration
of free and bonded urethane groups (−CO) at 1732 and 1709 cm–1, respectively; stretching vibration of the aromatic
ring of the shell (−C=C) at 1594 cm–1, peak corresponding to the −CO amide region at 1541 cm–1, stretching vibration of −CN and deformation
of −NHassoc), 1509 cm–1, 1471
cm–1; asymmetric deformation of the – CH3 at 1411 cm–1; deformation of the NHassoc and stretching vibration of the −CN at 1305 cm–1; and the peak that corresponds to the rocking vibration
of the methylene group at 717 cm–1. At the same
time, peaks corresponding to the fabrics decrease: bending vibration
of the −OH from the carboxylic acid radicals at 3400–2400
cm–1; stretching vibration of the −CH of
the aldehydes that appear in the range of 2850–2750 cm–1; −CH bending at 1369 cm–1; −OH in-plane bending at 1335 cm–1; −CH
wagging at 1314 cm–1; and the stretching vibrations
from −CO at 1300–1101 cm–1. The difference
between peaks in impregnated structure comparing to initial fabric
and mPCM within the 1250–750 cm–1 range is
associated with the interaction between OH and CO groups of fabric
and CN and NH group of mPCM shell stabilizing microcapsules inside
fabric network.
Figure 2
FTIR spectra of fabrics where (a) untreated fabric, (b)
fabric
with 8 wt % mPCMs, (c) fabric with 34 wt %, and (d) mPCMs.
FTIR spectra of fabrics where (a) untreated fabric, (b)
fabric
with 8 wt % mPCMs, (c) fabric with 34 wt %, and (d) mPCMs.Melting tests were visually done to determine the stability
of
the impregnated fabrics. Selected fabrics impregnated with 34 wt %
of mPCMs and a reference prepared by impregnating 34 wt % of pure
n-docosane were heated above 50 °C for 30 min and then cooled
down to room temperature. The impregnated structures with mPCMs (encapsulated
n-docosane) demonstrate a remarkable stability compared to those ones
with directly immobilized n-docosane. As it is shown in Figure a,b, the initial appearance
of the impregnated fabrics with 34 wt % mPCMs remains stable while,
as depicted in Figure d, fabrics treated with pure n-docosane show the release of n-docosane
from textile matrix.
Figure 3
Images of fabric with 34 wt % mPCMs (a) before and (c)
after being
heated above 50 °C, and of the fabrics with 34 wt % of pure n-docosane
(b) before and (d) after being heated to 50 °C.
Images of fabric with 34 wt % mPCMs (a) before and (c)
after being
heated above 50 °C, and of the fabrics with 34 wt % of pure n-docosane
(b) before and (d) after being heated to 50 °C.Thermal stability of the thermocontrolled fabrics was also
examined
by thermal gravimetric analysis (TGA) (Figure ). The untreated fabric shows weight increase
of 5.4 wt % at about 86.7–326 °C due to moisture adsorption
from air. The first main decomposition step takes place at about 326–345.2
°C with a weight loss of 74.5 wt % followed by the second step
that occurs in the temperature range of 345.2–486.3 °C
with 26 wt % weight loss, which is the result of thermal degradation
and oxidation of untreated fabric below 320 °C in air. Microcapsules,
mPCMs, have two main decomposition steps. The first one occurs in
the range of 239.7–270 °C which involves a weight loss
of 48.6 wt % related to the decomposition of the capsule shell followed
by the second one that takes place at about 270–561.5 °C
with a total weight loss of 49.7 wt % related to the decomposition
of encapsulated docosane.[30] The fabrics
impregnated with 8 wt % of mPCMs show a small decomposition step at
about 24–242.3 °C total weight loss of 7 wt % due to water
desorption. Then, the first main decomposition takes places at about
323.3–340.4 °C with a total weight loss of 65 wt % and
the second one takes place in the range of 340.4–508.7 °C
with a total weight loss of 28.3 wt %. The first main decomposition
peak is related to the degradation of fabric matrix (very similar
for TGA data of pure fabric) while the second demonstrates oxidation
of the encapsulated docosane. It is interesting that no separate degradation
peaks were observed for the shell of the embedded capsules, which
indicates stabilization of the capsule shell of the fabric matrix,
and the degradation of the capsule shell occurs in the same temperature
range as for pure fabric. Fabrics impregnated with 34 wt % of mPCMs
show a similar decomposition profile with a weight loss of 2.7 wt
% and in the range of 88.8–234 °C. However, the first
main decomposition takes place in the range of 234–272.4 °C
with a total weight loss of 12.2 wt % associated with the degradation
of the capsule shell not strongly bounded to the fabric fibers. The
second one in the range of 272.4–342.3 °C that involves
a loss of 46.2 wt % is associated with decomposition of the fabric
and main part of the capsule shell, and the third one takes place
at about 342.3–517.9 °C with a total weight loss of 33.9
wt %, demonstrating decomposition of encapsulated PCM. Table S1 contains TGA data with standard deviations.
TGA weight losses can be also seen in the derivative signal (Figure b) that also shows
a clear peak contributing to mPCMs as well as to fabrics impregnated
with 34 wt % of mPCMs. This peak contribution appears much smaller
for the fabrics with 8 wt % of mPCMs. The same tendency is observed
in the DTA signal (Figure c); an exothermic process is observed at the same temperature
interval for mPCMs and for the fabrics impregnated with 34 wt % mPCMs.
The starting temperatures for the second and third main decomposition
steps take place in the same temperature range as the first decomposition
of the untreated fabric but also at the same temperature of the second
decomposition of the mPCMs overlapping of processes.
Figure 4
Thermogravimetric analysis
measurements of impregnated and pure
fabrics: (a) TG signal, (b) DTG signal, and (c) DTA signal.
Thermogravimetric analysis
measurements of impregnated and pure
fabrics: (a) TG signal, (b) DTG signal, and (c) DTA signal.We performed DSC measurements to determine the
heat capacity of
the impregnated structures. Figure presents DSC measurements for the pure fabrics and
for fabrics with mPCMs. The mPCMs used for the impregnation of the
fabrics have a melting temperature of Tm = 47.2 °C and melting enthalpy of ΔHm = 76 J·g–1 on heating, while
the crystallization temperature is centered at Tc = 34.6 °C with a shoulder at 26.5 °C, associated
with a crystallization enthalpy of ΔHc = 76 J·g–1 on cooling. Both heat uptake and
release energy is the same, demonstrating stable heat uptake/release
cycling.
Figure 5
DSC thermograms for cotton fabric systems where (1) pure mPCMs,
(2) untreated fabrics and loaded fabrics with (3) 8 wt % mPCMs and
(4) 34 wt % mPCMs.
DSC thermograms for cotton fabric systems where (1) pure mPCMs,
(2) untreated fabrics and loaded fabrics with (3) 8 wt % mPCMs and
(4) 34 wt % mPCMs.The pure cotton fabrics
exhibit no thermal events. DSC thermograms
of the fabrics impregnated with 8 and 34 wt % of mPCMs show similar
curves to those ones obtained for pure mPCMs which means the microcapsules
attain latent heat capacity to the impregnated fabric network. The
enthalpies of the impregnated fabrics increase with the increase of
mPCMs wt % content. Impregnated fabrics with 8 wt % mPCMs show melting
temperature Tm = 44.3 °C and melting
enthalpy ΔHm = 6.3 J·g–1 while the crystallization temperature and enthalpy
are Tc = 37.6 °C and ΔHc = 7.7 J·g–1. There
are several endothermic contributions during crystallization that
take place above and below Tc at 43 °C
(small peak contribution) and at 28 °C related to the different
crystalline phases of n-docosane.[31,37,38] The fabrics impregnated with 34 wt % mPCMs show melting
temperature and melting enthalpy Tm =
45.6 °C and ΔHm = 26.3 J·g–1, respectively, and a crystallization temperature
and melting enthalpy Tc = 37 °C and
ΔHc = 27.4 J·g–1, respectively. The obtained average latent heat values for the impregnated
fabrics, ΔHm = 6.3 J·g–1, ΔHc = 7.7 J·g–1 (8 wt %) and ΔHm = 26.3 J·g–1, ΔHc = 27.4 J·g–1 (34 wt %) were used to
calculate the mPCMs content resulting in 8.2 and 34.6 wt %, respectively,
which is in accordance with the initial impregnation calculations
for mPCM-fabric samples. Table S2 contains
DSC data with standard deviations.In the next step, we quantified
the temperature reduction caused
by the mPCMs in the fabrics by dynamic heat storage measurements (see Figure S4) that consisted of heating the samples
up using an IR lamp (lamp on) for 30 min and then cooling them down
(lamp off) for another 30 min with the measurements of temperature
decrease FLIR T640 thermocamera. Figure S4 illustrates the setup for the dynamic heat storage measurements
during the heating step: a thermocouple was connected to a recording
system and placed in between two layers of the sample specimen and
the surface temperature was recorded over time of the heating for
30 min. Cooling cycle (lamp was switched off for another 30 min) was
monitored by FLIR T640.Figure a shows
the time-dependent temperature profiles for over 30 min of heating
and cooling cycles for the impregnated fabrics with 8 and 34 wt %
mPCMs and the untreated fabric used as a reference. The obtained curves
for the heating cycles show a temperature gap for capsules’
impregnated fabrics as compared with the pure one. In the beginning
of the heating (1 min), the heating rate is fast. After several minutes
at a temperature above the starting melting temperature of the n-docosane,
Tm,onset = 37 °C and within its phase change temperature
range (37–45 °C) the heating rate is drastically lowered
and temperature difference can be clearly seen between the capsules’
impregnated fabrics and the untreated cotton fabrics. When PCM melting
temperature is reached, the PCM is absorbing the heat during the phase
change from solid to liquid state leading to a delay and reduction
of the peak temperature. This temperature gap is still observed at
the end of the heating cycle (until 30 min, Figure a). Fabrics with 8 wt % of mPCMs show considerable
reduction of peak temperature of ∼5.2 °C compared to the
untreated fabrics while the impregnated fabrics with 34 wt % of mPCMs
showed 6.3 °C of temperature reduction. It is noticeable that
impregnated fabrics with the highest mPCMs content of 34 wt % show
a reduction in temperature of just 1.1 °C compared to the one
with 8 wt % even though the content of microcapsules was 4 times higher.
Figure 6
Dynamic
heat storage measurements for (a) untreated cotton fabrics
and treated cotton fabrics impregnated with 8 and 34 wt % of mPCMs,
heating cycle; (b) untreated cotton fabrics and treated cotton fabrics
impregnated with 8 and 34 wt % of mPCMs, cooling cycle. Results for
pure mPCM are shown for comparison.
Dynamic
heat storage measurements for (a) untreated cotton fabrics
and treated cotton fabrics impregnated with 8 and 34 wt % of mPCMs,
heating cycle; (b) untreated cotton fabrics and treated cotton fabrics
impregnated with 8 and 34 wt % of mPCMs, cooling cycle. Results for
pure mPCM are shown for comparison.The cooling cycles show similar energy saving efficiency for the
composites impregnated with high quantity of the mPCM. Figure b demonstrates the cooling
cycle for composites with the tendency for increasing thermal storage
at a higher level of capsule impregnation. In the very beginning of
the cooling (up to 1 min), the temperature drops abruptly with no
clear difference between the samples because of the fast cooling rate.
However, after 1 min of cooling, crystallization of PCM starts at
about 36 °C and impregnated fabrics demonstrated higher temperatures
than the ones without mPCM. After 7 min of cooling samples with high
concentration of mPCM (34 wt % for textile fabrics) exhibited effective
energy capacity keeping 10 °C temperature difference comparing
to pure host materials. All samples went back to room temperature
after 20 min of the cooling period (50 min of the heating/cooling
cycle). The curve obtained for the pure mPCMs that was used also as
reference (gray line), showing the mPCMs with the highest temperatures
as well as the slowest temperature decrease due to the stored amount
of heat that is being released during the cooling process.DSC
and dynamic heat storage measurements clearly demonstrate that
when the mPCMs are heated they absorb the thermal energy equivalent
to their heat capacity and undergo phase change transition from solid
to liquid state which corresponds with the exothermic event in DSC
(heating cycle). This phase change transition produces a reduction
of the temperature increase when the mPCMs are present in the fabrics
as a consequence of the PCM up-take of thermal energy. Reversibly,
when the mPCMs are cooled down they release the previously stored
heat while transitioning from liquid to solid state which corresponds
to the endothermic peak in DSC (cooling cycle). This is in accordance
to what has been observed in the dynamic heat storage measurements,
that is, when the impregnated structures show higher temperatures
than the pure structures due to the releasing of the heat.The
FTIR spectra were also obtained to determine whether the chemical
nature of the impregnated fabrics was modified or not by their exposure
to the IR source. As depicted in Figure , the impregnated fabrics show neither a
peak modification nor decreased intensity. The process of up-taking
and releasing of thermal energy by the mPCMs-impregnated structures
is reversible and repeatable over a 100 cycles as we previously reported
for highly stable PCM microcapsules for over a 100 heating and cooling
cycles.[31]
Figure 7
FTIR spectra (a,c,e) before and (b,d,f)
after dynamic heat storage
measurements for (a,b) pure fabrics, (c,d) fabrics impregnated with
8 wt % of mPCM, and (e,f) fabrics impregnated with 34 wt % of mPCM.
FTIR spectra (a,c,e) before and (b,d,f)
after dynamic heat storage
measurements for (a,b) pure fabrics, (c,d) fabrics impregnated with
8 wt % of mPCM, and (e,f) fabrics impregnated with 34 wt % of mPCM.Fabrics impregnated with 8 wt % of the mPCM showed
almost similar
heat capacity as fabrics impregnated with 34 wt % of the capsules;
the same as for heating cycle. We continued our cycling and aging
stability research with impregnated cotton fabrics samples with 8
wt % loading of mPCM to avoid overloading of the host material with
capsules. Figure a
demonstrates stability of the temperature control for fabrics impregnated
with 8 wt % of the capsules. During the heating step, thermoregulating
fabrics continuously keep about 11 °C temperature reduction for
over 100 heating/cooling cycles. On the cooling step, fabrics with
8 wt % capsules retain approximately 6 °C temperature increase
for over 100 cycles after switching off the heating source. This confirms
sustainable effect of the incorporated capsules on the autonomic thermal
response of the fabrics.
Figure 8
Cycling heat storage measurements for (a) freshly
prepared, untreated
cotton fabrics, and treated cotton fabrics impregnated with 8 wt %
mPCMs at the 30th minute of the heating cycle and 10th minute of the
cooling cycle; (b) 4 year old untreated cotton fabrics and treated
cotton fabrics impregnated with 8 wt % mPCMs at the 30th minute of
the heating cycle and the 10th minute of the cooling cycle.
Cycling heat storage measurements for (a) freshly
prepared, untreated
cotton fabrics, and treated cotton fabrics impregnated with 8 wt %
mPCMs at the 30th minute of the heating cycle and 10th minute of the
cooling cycle; (b) 4 year old untreated cotton fabrics and treated
cotton fabrics impregnated with 8 wt % mPCMs at the 30th minute of
the heating cycle and the 10th minute of the cooling cycle.Moreover, we tested the energy saving efficiency
of 4 years (1500
days) old fabrics with and without mPCM. Samples were stored at room
temperature in the dark for more than 4 years and then their thermal
uptake and release efficiency was tested (Figure b). At the heating step, pure aged fabric
absorbed more heat leading to the increase of temperature by 3–4
°C comparing to the new fabric. The temperature of the aged fabrics
with embedded capsules remained within the same range as for new samples
(Figure a). As a result,
the average temperature difference increased to about 14 °C but
still remains stable for over 100 heating/cooling cycles. Similar
observations were found for fabrics during the cooling step. An aged
pure textile cooled down faster than new one with 2–3 °C
temperature difference while the temperature of the fabrics with capsules
did not change. The total temperature difference increased to 9 °C
stable for over 100 cycles. Four years of storing fabrics with impregnated
PCM capsules did not decrease heat control performance of the composite
textile materials.
Conclusions
In summary,
we impregnated cotton fabrics with n-docosane loaded
polyurethane microcapsules (mPCMs) for thermal energy storage by simple
dipping of the textile fabrics into the microcapsule suspension. We
demonstrated the temperature control during heating and cooling of
the modified textile fabrics stable for more than 100 heating/cooling
cycles. We characterized the morphology, latent heat capacity, and
thermoregulating properties of the impregnated structures. SEM images
showed that mPCMs were successfully located inside textile network
before and after 24 h washing in water.Impregnated structures
showed thermal stability up to 190 °C
and high heat capacity. The observed heat capacity for fabrics impregnated
with 8 wt % of mPCMs was 6.3 J·g–1 of the latent
heat which provided 11 °C of temperature buffering effect during
heating as compared to nonimpregnated fabrics for over 100 heating/cooling
cycles, while the one with 34 wt % of mPCMs had 26.3 J·g–1 of latent heat and exhibited 12 °C temperature
buffering. On the cooling step, impregnated fabrics demonstrated 6
°C temperature increase for over 100 cycles after switching off
the heating source. Similar thermoregulating performance was observed
for impregnated fabrics stored for 4 years at room temperature and
ambient conditions. Temperature buffering effect increased to 14 °C
during heating cycle and temperature increase effect reached 9 °C
during cooling cycle. Both effects remained stable in aged fabrics.
FTIR spectra showed no change in the chemical morphology after dynamic
heat storage measurements indicating thermal and structural stability
of the samples. Energy microcapsules are promising materials for various
thermal-regulating applications including high-technical textiles,
apparel, building materials, and paints.
Experimental Section
Microcapsule
Preparation
The microencapsulated
PCMs (mPCMs) were prepared by miniemulsion interfacial polymerization
following the procedure previously developed by us.[30] PU shell was selected for their outstanding thermal stability
and proven elasticity to overcome temperature and volume changes of
the encapsulated PCM during heat uptake and release as confirmed in
our previous studies.[39−41] Docosane was chosen as n-alkane
because of its high heat capacity, noncorrosiveness and its transition
temperature (Tm) of 37–40 °C
suitable to be used in thermoregulating applications as functional
textiles. The microcapsules have 2 μm size with melting and
crystallization temperature (Tm and Tc) 47 and 35 °C, respectively, and melting
and crystallization enthalpies (ΔHm and ΔHc) of 76 J·g–1. Encapsulation yield was 77% of docosane (per capsule), which is
close to theoretical capsulations considering shell thickness (79%).
High elasticity of PU shell maintains integrity of the capsule load,
as shown by DSC measurements.[31] The microcapsules
were kept in water for their subsequent use for impregnation of fabrics.
Resulting microcapsules have ∼3 ± 1 μm size.
Impregnation of the Fabrics
A plain
weave white cotton fabric with unit weight of 100 g·m–2 (purchased from ZS Fabrics, U.S.A.) was selected as hosts to show
the thermoregulating effect of the microencapsulated n-docosane in
polyurethane shell. Impregnated fabrics with mPCMs were prepared by
simple dipping of the cotton fabrics (1 cm2) into 10 mL
of the 8 or 32 wt % microcapsule solutions (prepared by dilution of
initial 55 wt % capsule suspension in water) for 12 h under mild stirring
followed by a drying step at 100 °C for 20 min in an oven and
then cooling down to ambient conditions. This step was repeated with
new microcapsule solutions until the desired impregnation concentration
of microcapsules was achieved in the fabrics. Thermoregulatory properties
are influenced by the mPCMs content in the fabrics; therefore, two
different concentrations of the PCMs were studied: (1) the first one
of about 8 wt % and (2) the second composition with higher content
of mPCM of about 34 wt % to obtain textiles with higher energy storage
capacity. The amount of mPCM in fabrics was experimentally measured
by the ratio between melting enthalpy of fabrics with mPCM to the
melting enthalpy of pure mPCM from DSC data.
Characterization
The morphology of
the impregnated fabrics was determined using a JEOL JSM-7001F (Japan)
scanning electron microscope (SEM). Samples were prepared by placing
composite samples onto carbon tape on an aluminum SEM stub and further
coating with chromium. Compatibility and adherence evaluation of the
mPCMs to the fabrics were determined by immersing the impregnated
structures into a water bath at 22 °C for 24 h and then examining
by SEM.Chemical characterization of the untreated and impregnated
fabrics was done using Fourier transform infrared spectroscopy (FTIR)
on a Bruker TENSOR II (Germany) instrument equipped with all reflective
diamond ATR. Measurements were taken on transmittance mode with 64
scans from 400 to 4000 cm–1.Visual stability
tests were carried out by heating the samples
up to 50 °C, above the melting point of the PCM n-docosane for
30 min and leaving them to cool down. Photos were taken to follow
the release of the PCM through the fabric structure.Thermogravimetric
analysis (TGA) experiments evaluated thermal
stability and decomposition behavior of the fabrics. Thermogravimetric
analysis was undertaken using a TGA STA PT1000 instrument from Linseis
(Germany). Measurements were taken from room temperature up to 950
°C with a ramp of 10 °C·min–1 under
air atmosphere and repeated three times for each sample.Differential
scanning calorimetry (DSC) was used to determine latent
heat storage properties. DSC measurements were carried out in the
range of −40 to 100 °C under nitrogen atmosphere with
a 10 °C·min–1 ramp, using a DSC 204 F1
model from NETZSCH (Germany) and repeated three times for each sample.Dynamic heat storage performance of the impregnated fabrics was
evaluated by heating and cooling cycles from 20 to 55 °C using
an IR lamp (150 W) to imitate solar radiation on the heating step.
The heating/cooling cycles were carried out by switching on the IR
lamp for 30 min and then switching off for another 30 min for the
cooling cycles. The environmental temperature was 19 °C, and
the dimensions of the sample specimens were 1.5 cm × 1.5 cm.
For that purpose, a thermocouple sensor, with a resolution of 0.03
°C from 0 to 40 °C and of 0.1 °C from 40 to 100 °C,
was placed in between the layers of the fabrics which was connected/plugged
to a LABQUEST system from Vernier (U.S.A.) to record the time-dependent
temperature profile and to measure temperature profile during heating.
Temperature profiles during the cooling step were measured by FLIR
T640 w/25° and 15° thermocamera (FLIR Systems Inc., U.K.)
because of its high sensitivity during sample cooling. It is not possible
to use FLIR instrument on the heating step because of the external
heating exposure from IR lamp. Heat storage performance was measured
in the cycling regime for fresh samples and 4 year old samples to
demonstrate chemical and environmental stability of the mPCM incorporated
into fabrics.
Authors: Lee A Weinstein; James Loomis; Bikram Bhatia; David M Bierman; Evelyn N Wang; Gang Chen Journal: Chem Rev Date: 2015-10-29 Impact factor: 60.622