Zhaofeng Wang1,2,3, Jingnian Liang1, Rui Yu4, Qiao Wang1. 1. School of Safety Science and Engineering, Henan Polytechnic University, Jiaozuo, Henan 454000, China. 2. MOE Engineering Center of Mine Disaster Prevention and Rescue, Jiaozuo, Henan 454000, China. 3. State Collaborative Innovation Center of Coal Work Safety and Clean-efficiency Utilization, Henan Polytechnic University, Jiaozuo, Henan 454000, China. 4. China Coal Huajin Group Co., Ltd., Hejin, Shanxi 043300, China.
Abstract
In the freeze coring process, the core tube is subjected to cutting heat, frictional heat with the coal wall, and refrigerant action, which causes the temperature of the coal core to be different at different positions and at different times. The equivalent average temperature is proposed to represent the change law of the whole temperature of the coal core and to provide the temperature boundary condition for calculating gas loss. Relying on the self-developed simulation platform for the freezing response characteristics of gas-containing coal, a temperature change simulation test of the freezing core under different external heat conditions was carried out, and the freezing core heat transfer model was constructed with the help of COMSOL to analyze the coal core radial temperature changes during the freeze coring process. Because the drilling sampling time of the freeze coring process is short and there is a thermal isolation device between the drill bit and the core tube, the influence of cutting heat is ignored when the model is established, and only the coal core diameter is studied. The results show that the law of equivalent average temperature of the coal core with time is consistent with the experimental law, which is divided into three stages: rapid decline, slow decline, and relative stability. The temperature drop amplitude and rate of the equivalent average temperature of the coal core decrease with increasing external heat temperature. For example, when the external temperature is 60, 70, 80, and 90 °C, the limit temperatures of the equivalent average temperature of the coal core are -36.301, -30.358, -23.956, and -18.899 °C, respectively.
In the freeze coring process, the core tube is subjected to cutting heat, frictional heat with the coal wall, and refrigerant action, which causes the temperature of the coal core to be different at different positions and at different times. The equivalent average temperature is proposed to represent the change law of the whole temperature of the coal core and to provide the temperature boundary condition for calculating gas loss. Relying on the self-developed simulation platform for the freezing response characteristics of gas-containing coal, a temperature change simulation test of the freezing core under different external heat conditions was carried out, and the freezing core heat transfer model was constructed with the help of COMSOL to analyze the coal core radial temperature changes during the freeze coring process. Because the drilling sampling time of the freeze coring process is short and there is a thermal isolation device between the drill bit and the core tube, the influence of cutting heat is ignored when the model is established, and only the coal core diameter is studied. The results show that the law of equivalent average temperature of the coal core with time is consistent with the experimental law, which is divided into three stages: rapid decline, slow decline, and relative stability. The temperature drop amplitude and rate of the equivalent average temperature of the coal core decrease with increasing external heat temperature. For example, when the external temperature is 60, 70, 80, and 90 °C, the limit temperatures of the equivalent average temperature of the coal core are -36.301, -30.358, -23.956, and -18.899 °C, respectively.
As
an indispensable resource in people’s daily lives and production
activities, coal has played a significant role in industrial production
and has made significant contributions to the economic development
of China.[1] In the long run, the energy
pattern of China will still be dominated by coal.[2,3] The
occurrence condition of coal is complicated in our country. Gas disasters
frequently occur, especially with increasing mining depth. They have
become the main disasters in mining.[4−6] As such, it is imperative
to measure gas content accurately in coal seams.[7] However, because the friction heat and cutting heat generated
by the coring tube and coal wall will accelerate the gas desorption
of the coal seam,[8−10] the gas in the coal body cannot be measured. There
is a significant deviation between the gas desorption law obtained
by these coal samples and the actual gas desorption law, so the gas
content in the coal seam cannot be measured accurately.[11]Temperature is one of the main factors
affecting coal seam gas adsorption and desorption.[12−16] Based on the inhibition effect of low temperature
on gas diffusion, Wang[17−19] and Yue[20] proposed the
method of freeze coring. The working principle of freeze coring is
to add a refrigeration layer into the ordinary coring tube. On the
one hand, the refrigeration layer serves as a cold source to cool
the coal, and on the other hand, it overcomes the influence of friction
heat between the coring tube wall and the coal wall during the coring
process on the coal body. The reason why the cutting heat of the drill
bit is neglected is because the sampling time for the freeze coring
process is short and there is a heat isolation device between the
drill bit and the coring tube, so the effect of cutting heat between
the drill bit and the coal wall is ignored here. Li,[21] Wang,[22] Guo,[23] Zhao,[24] and Qi[25] analyzed the refrigeration effects of different materials
and compared the refrigeration effects of different refrigerants and
catalysts. It was concluded that both methods of dry ice contact refrigeration
and dry ice–ethanol refrigeration could keep the coal body
in a low-temperature state for a long time and could meet the requirements
of rapid and long-term low-temperature conditions of the coal cores
in the process of coring. Han[26] studied
the refrigerant dosage in the process of low-temperature coring and
determined a reasonable refrigerant dosage corresponding to different
coring depths. Ma[27] studied the temperature
change in the radial direction of the coal core during freeze coring
and found that the cooling rate from the outside of the coal body
to the center of the coal body is much slower, which is not a linear
process.The aim of freeze coring is to reduce the gas loss
as much as possible so that more gas can be stored in coal to obtain
a more accurate gas desorption law and to improve the accuracy of
the gas loss calculation. However, the temperature boundary condition
of the coal core is needed because the coal core is in a variable-temperature
environment during the freezing process. Influenced by both cold and
heat sources, the process of freeze coring belongs to a varying temperature
process. The coal core temperature is different at different positions
and at different times. The temperature of a certain point of the
coal core can only represent the temperature at this point and not
the temperature of the whole coal core. It cannot be used as a temperature
boundary condition to determine the amount of gas leakage. Therefore,
it is necessary to construct a temperature field of the coal core
and use the whole temperature of the coal core as the temperature
boundary condition to determine the amount of gas leakage.The
concept of equivalence is needed to determine the temperature boundary
conditions. According to the definition of enthalpy, the sum of energy
in an object multiplied by pressure and volume is called enthalpy.
Enthalpy is not affected by the inhomogeneity of the temperature distribution
of the object. Therefore, the average enthalpy of coal, that is, the
equivalent average temperature, can be used to replace the whole internal
energy of coal. Based on the heat conduction model and the relation
between the temperature of the coal core and the radius of the coal
core, the equivalent average temperature of the coal core is obtained
by dividing the cross-sectional temperature of the coal core by area,
which can be used to describe the overall temperature of the coal
core at a certain time. After the equivalent average temperature and
its change law with time are obtained, it can be used as the temperature
boundary condition to accurately calculate the lost gas dosage during
the coring process.
Results and Discussion
Experimental results
Under the condition of a cold
source temperature of −40 °C, the process of freeze coring
with external heating conditions of 60, 70, 80, and 90 °C was
simulated, and the temperature change at the coal core and 1/2 radius
of the coal are shown in Figure and Figure .
Figure 1
Temperature curve at center of the coal core under different external
thermal temperatures.
Figure 2
Temperature curve at
1/2 radius of the coal core under different external thermal temperatures.
Temperature curve at center of the coal core under different external
thermal temperatures.Temperature curve at
1/2 radius of the coal core under different external thermal temperatures.The graphs show that the temperature changes at
the core center and 1/2 radius of coal core mainly go through three
stages: rapid descent, slow descent, and relative stability. In the
rapid decline stage, the amount of cold source is abundant, and the
refrigerating capacity is far greater than the heat provided by the
external oil bath. In this stage, the cold source dominates. The temperature
difference between the coal core and the refrigerant is significant
so that the heat transfer efficiency is high, and the temperature
drops rapidly at the coal core center and 1/2 radius. In the slow
decline stage, as the heat transfer proceeds, the heat source continuously
reduces the intensity of the cold source. The cold source not only
cancels the heat provided by the heat source but also is used to reduce
the temperature of the coal core, so the refrigerating capacity is
greatly affected. Hence, the temperature drop trend of the coal core
tends to be slow. At the same time, in the process of heat transfer,
the temperature difference between the coal core and the refrigerant
decreases continuously, which will lower the heat transfer efficiency;
as the gas desorption time increases, the gas decay amount increases
continuously, and the desorption rate decreases. The heat absorbed
by gas desorption Q decreases, and the decrease in Q will, in turn, inhibit gas desorption, forming a cycle,
which is manifested as a slow trend in the temperature drop of the
coal core. In the stable phase, the coal core is balanced under the
combined action of the inner cooling jacket and the outer oil bath
jacket.
Heat Transfer Model and Coal Core Temperature
during Freeze Coring
Because of the small size of the coal
core, the number of temperature sensors installed in the experiment
is limited, so only the core center temperature and the temperature
at 1/2 radius can be obtained. As such, the core temperature field
cannot be measured. Therefore, it is necessary to establish the thermal
conduction model of the coal core during the process of freeze coring
and obtain the temperature field of the coal core by numerical simulation.
The equivalent average temperature of the coal core is obtained by
the surface integration method.
Establishment of a Heat
Conduction Model
Through the on-site calculation of the sampling
time of the core tube, it is found that, in the process of drilling
and sampling, the cutting time of the coal wall is short, approximately
3 min.[27] Therefore, the influence of cutting
heat is not considered, and the refrigerant put into the coal core
tube is much higher than required for freeze coring so that the freezing
dose can be regarded as infinite. Thus, the simulation requirement
for the freeze coring process is satisfied.The short sampling
time and the thermal isolation between the drill bit and the coal
core tube are considered. Therefore, the heat conduction in the axial
direction of the coal core is neglected in the modeling, and only
the radial temperature of the coal core is studied. To calculate the
equivalent average temperature of the coal core, the radial heat transfer
characteristics of the experimental process are taken into account;
a rectangular geometrical body is established, and five points, equally
spaced at 0, 1/4R, 1/2R, 3/4R, and R of the coal core, are selected.
The temperatures of these five points are extracted, and axisymmetric
rotation is used to obtain the geometric model, as shown in Figure .
Figure 3
Coal core model diagram.
Coal core model diagram.
Heat Conduction Equation
To simplify the model, the heat absorbed by gas desorption and
expansion is not considered. At different ambient temperatures, the
conduction and convection heat transfer in the model shown in Figure are described by formula :where ρ is coal
core density, kg/m3; u⃗ is convection velocity,
m/s; Cp is coal core specific heat capacity,
J/(kg·K); ∇T is temperature gradient,
K; k is thermal conductivity of coal, W/(m·K); t is time, s; and Q is thermal power density,
W/m3 (there is almost no heat radiation in low temperature
environment, where Q = 0).The flow of methane
in the gap between the coal sample tank and the coal sample can be
controlled by the initial thermal flow equation of the incompressible
fluid shown in formulas –4:where μ is the methane dynamic viscosity,
Pa·s; p is the methane pressure, Pa; I is the tangential stress tensor; and g is acceleration of gravity, m/s2.The density of
methane is given by the ideal gas equation of state, as shown in formula :where M is the gas molar mass, kg/mol, and R is the universal
gas constant, 8.314J/(mol·K).According to the model shown
in Figure , as the
model ignores the axial heat transfer of the coal core and only considers
the radial heat transfer, the bottom surfaces of the upper and lower
ends of the model are defined as adiabatic surfaces, satisfying formula :where n⃗ is unit vector.The initial
and boundary conditions are Tt = 0 = T0 and T = Ta (r > R, t ≥ 0), respectively.The outer boundary of
the model is defined as the heat source; the temperature boundary
condition is set as Th; the inner boundary
of the model is defined as the cold source, and the temperature boundary
condition is set as Tc. In the numerical
simulation, the initial temperature of the coal body is T0 = 303.15 K, and the boundary temperature conditions
of cold and heat sources are the same as the temperature of the inner
jacket and the outer jacket of the coal sample tank in the experiment.
Parameter Definition
The coal core is
in a variable-temperature environment during the freeze coring process.
The thermal conductivity of coal[28] is one
of the important parameters affecting the temperature change of the
coal core. The thermal conductivity of coal is first assigned a value
of K1 and K2 by dichotomy,[29] and then the simulated
temperature curves corresponding to the two thermal conductivities
are obtained and compared with the measured temperature curve. If
the measured curve is not between the two simulated curves, the thermal
conductivity is re-evaluated. Otherwise, the new thermal conductivity K3 = (K1 + K2)/2 is taken to obtain a new temperature simulation
curve of coal core and compared with the measured cure to find the
simulated curves on both sides of the measured curve again, and the
new thermal conductivity is evaluated, and the above operation is
repeated. The thermal conductivity K corresponding to the curve with the highest coincidence
degree is determined as the thermal conductivity of coal by observing
the intervals of the measured curves. The thermal conductivity of
coal in this paper is K = 0.088 W/(m·K). The
simulated and measured temperature curves corresponding to different
thermal conductivities are shown in Figure .
Figure 4
Comparison of simulated and measured temperatures
with different thermal conductivities.
Comparison of simulated and measured temperatures
with different thermal conductivities.The parameters and properties of the remaining materials in the process
of freeze coring shall be determined by reference to the valuing method
of Ma.[30] The results are shown in Table .
Table 1
Coal Core Heat Transfer Model Parameters
parameter name
parameter
value
unit
parameter
description
Cp_coal
0.746
kJ/(kg·k)
specific heat capacity
of coal sample
eps_coal
0.93
1
surface emissivity
of coal sample
rho_coal
1.39
g/cm3
density of coal sample
Mw_ch4
16.04
g/mol
molar mass
of methane
mu_ch4
11.067
Pa·s
dynamic viscosity of methane
Cp_ch4
2.06
kJ/(kg·k)
atmospheric
heat capacity of methane
k_ch4
0.029
W/(m·K)
thermal conductivity of methane
p0
2
MPa
free gas
pressure
rho_steel
7900
kg/m3
density of stainless steel
k_steel
16.28
W/(m·K)
thermal conductivity of
stainless steel
Cp_steel
0.46
kJ/(kg·k)
atmospheric heat capacity of stainless steel
eps_steel
0.16
1
surface emissivity of stainless
steel
Simulation Results and Analysis of the Core Temperature Field
Validation of Thermal Conduction Model of Freezing Coring
The reliability of the model is verified by comparing the experimental
data with the data obtained from the model simulation. For example,
the measured core center temperature, 1/2 radius temperature, simulated
core center temperature, and 1/2 radius temperature are compared when
the external heat is 60 °C and the cold source temperature is
−40 °C, as shown in Figure a,b.
Figure 5
Comparison of measured and simulated temperatures at 60
°C external heat and −40 °C cold source.
Comparison of measured and simulated temperatures at 60
°C external heat and −40 °C cold source.Figure shows
that the coincidence degree between the simulated temperature curve
and the measured temperature curve is high, which indicates that the
established model is reliable and that the simulated temperature has
practical significance.
Analysis of the Coal
Core Temperature Field during Freeze Coring
Considering that
the sampling time is short and the thermal isolation device is installed
between the bit and the sampling tube, this paper ignores the axial
heat transfer of the coal core and sets the upper and lower boundaries
of the coal as thermal insulation. Only the radial temperature change
of the coal core is studied during the freeze coring process. To visually
express the radial temperature change of the coal core, a graph of
the radial temperature distribution of the coal core at a certain
time is intercepted to reflect the radial temperature field of the
coal core. Taking 60 °C of external heat and −40 °C
of cold source as examples, the radial section of the coal core is
taken at different times during freeze coring, as shown in Figure a–h.
Figure 6
Radial temperature
field profile of coal core at different times during freezing and
coring process at 60 °C external heat and −40 °C
cold source.
Radial temperature
field profile of coal core at different times during freezing and
coring process at 60 °C external heat and −40 °C
cold source.As can be seen from Figure , the coal core radial temperature
decreases gradually from the outside to the inside during the process
of freeze coring, and with the passage of time, the cold source gradually
affects the inside temperature of the coal core. Macroscopically,
the low-temperature area diffuses along the radial direction of the
coal core from outside to inside, and the temperature difference at
different positions of the coal core decreases gradually. Finally,
the coal core radial temperature tends to the cold source temperature.To calculate the equivalent average temperature of the coal core,
the temperature curves at different positions of the coal core radial
direction were obtained using COMSOL to take five equidistant points
in the radial direction of the heat conduction model and extract the
temperatures of these points, which are the coal core radial 0, 1/4R, 1/2R, 3/4R, and R. The temperature curves at different positions in the
radial direction of the coal core during the freeze coring process
are obtained and are shown in Figure .
Figure 7
Temperature curves of the coal core at different radial
positions at 60 °C external heat and −40 °C cold
source.
Temperature curves of the coal core at different radial
positions at 60 °C external heat and −40 °C cold
source.As can be seen from the Figure , with the passage
of freeze coring time, the overall temperature of the coal core shows
a downward trend. In the radial direction, from the center of the
coal core to the edge of the coal core, the coal core temperature
decreases faster and faster. The closer to the edge of the coal core,
the faster the temperature of the coal core decreases. At 30 min,
the temperature difference of the coal core is 2.45304, 6.64157, 8.07803,
and 7.48473 °C for every 0.25R from inside to
outside. This is because, affected by the temperature difference,
the closer to the edge of the coal core, the closer to the coal source,
the greater the temperature difference, and the higher the heat conduction
efficiency, indicating that the heat conduction during the freeze
coring process is not linear.According to the coal core temperature
change curve, the coal core radial temperature distribution chart
is drawn under the same cold source with different external heat temperatures
during the freeze coring process. When the characteristics of a large
temperature difference between the coal core and the cold source,
high heat transfer efficiency, and quick cooling at the initial stage
of freeze coring are taken into account, a group of data are extracted
every 5 min at the initial freezing stage. After 20 min, a group of
data is extracted every 20 min. In other words, the coal core radial
temperature values after 5, 10, 15, 20, 40, 60, 80, 100, 120, and
140 min are extracted altogether and are shown in Figure .
Figure 8
Radial temperature profile
of the coal core at different external thermal conditions.
Radial temperature profile
of the coal core at different external thermal conditions.Because the axial heat transfer is neglected in this model,
the temperature at the same radial position of the core is the same,
and the equation of the core temperature about the radial position
of the core can be obtained. Based on this, the equivalent average
temperature of the coal core at different times can be calculated
by dividing the area of the radial section of the coal core according
to formula . The equivalent
average temperature of the coal core at 70, 80, and 90 °C can
be obtained by the same principle. The calculation results are shown
in Tables –5.where T̅ is equivalent
average temperature
of the coal core, °C; T is the coal core temperature,
°C; ΔC is the corresponding perimeter
of different coal core radius, m; Δr is the
increment of coal core radius, m; R is the coal core
radius, m; n is number; a is 0; b is R.
Table 2
Equivalent Average
Temperature of Coal Core at Different Times at
60 °C External Heat and −40 °C Cold Source
time (min)
fitting
equation
R2
equivalent average temperature (°C)
5
T = 29.30622 + 0.04869r – 0.01779r2 – 0.00142r3
0.99
15.683
10
T = 26.74139 + 0.41496r – 0.12513r2 + 0.00174r3
0.99
5.429
15
T = 20.23961 + 0.17453r – 0.12748r2 + 0.00229r3
0.99
–2.377
20
T = 11.82827 + 0.10033r – 0.11426r2 + 0.00219r3
0.99
–8.518
40
T = −13.40053 + 0.03149r – 0.05707r2 + 0.00114r3
0.99
–23.585
60
T = −25.81404 + 0.01464r – 0.02708r2 + 0.00054145r3
0.99
–30.648
80
T = −31.70152 + 0.00693r – 0.01283r2 + 0.000256492r3
0.99
–33.992
100
T = −34.49034 + 0.00328r – 0.00608r2 + 0.000121494r3
0.99
–35.576
120
T = −35.81129 + 0.00156r – 0.00288r2 + 0.0000575488r3
0.99
–36.326
140
T = −36.43698 + 0.000737276r – 0.00136r2 + 0.0000272555r3
0.99
–36.679
Table 5
Equivalent
Average Temperature of Coal Core at Different Times at 90 °C
External Heat and −40 °C Cold Source
time (min)
fitting
equation
R2
equivalent average temperature (°C)
5
T = 29.87331 – 0.05577r – 0.01377r2 – 0.000934496r3
0.99
18.800
10
T = 27.36635 + 0.24048r – 0.09008r2 + 0.00129r3
0.99
11.287
15
T = 21.98241 + 0.12646r – 0.09237r2 + 0.00166r3
0.99
5.599
20
T = 15.8831 + 0.07291r – 0.08276r2 + 0.00159r3
0.99
1.173
40
T = −2.39484 + 0.02283r – 0.04136r2 + 0.000825873r3
0.99
–9.778
60
T = −11.39191 + 0.01061r – 0.01963r2 + 0.000392468r3
0.99
–14.897
80
T = −15.65941 + 0.00502r – 0.0093r2 + 0.000185921r3
0.99
–17.320
100
T = −17.68088 + 0.00238r – 0.0044r2 + 0.000088064r3
0.99
–18.466
120
T = −18.63839 + 0.00113r – 0.00209r2 + 0.0000417075r3
0.99
–19.012
140
T = −19.09195 + 0.000532762r – 0.000987721r2 + 0.0000197495r3
0.99
–19.268
Considering the characteristics
of the coal core radial heat transfer, formula divides the coal core radial section using
the coal core radial section perimeter as the unit and combines the
radial temperature of the coal core with the radial position fitting
equation to establishes the differential equation of the coal core
radial temperature in the process of freeze coring to obtain the equivalent
average temperature of the coal core at different times.Considering
that the
initial temperature of the coal core is the same at each point, the
equivalent average temperature of the coal core decreases continuously
with time. The rate of decrease decreases continuously until it approaches
0, which means that the equivalent average temperature of the coal
core has an extreme value; the equivalent average temperature of the
coal core is fitted by formula .where h is the amount of shift down the curve, that
is, the low limit temperature of the equivalent average temperature
of the coal core, °C; T0 + h is the initial temperature of the coal core, °C;
and α is the cooling coefficient of the equivalent average temperature
of coal core.The fitting result obtained from formula is shown in Figure .
Figure 9
Equivalent average temperature
curve of the coal core under different external thermal conditions.
Equivalent average temperature
curve of the coal core under different external thermal conditions.In the freezing process of the core, the equivalent
average temperature of the coal core under different external heat
conditions is fitted with time. The fitting results are
shown in Table .
Table 6
Time Fitting Equation of the Equivalent Average Temperature
of the Coal Core at Different External Thermal Temperatures
external thermal
temperature (°C)
fitting equation
R2
60
T = 65.29952exp(−0.04292t) – 36.30103
0.99
70
T = 58.874exp(−0.04289t) – 30.35838
0.99
80
T = 53.88989exp(−0.04296t) – 23.95625
0.99
90
T = 47.94504exp(−0.04399t) – 18.89854
0.99
As shown in Figure , the equivalent average temperature
of the coal core obviously decreases with time. It is divided into
three stages: fast decline, slow decline, and relative stability.
The rapid decline stage: the temperature difference between coal core
and cold source is large, so the heat transfer efficiency is high,
the cold source occupies the leading position of heat transfer, and
it is manifested as a rapid decrease in the equivalent average temperature
of the coal core; the slow decline stage: on the one hand, the coal
core temperature decreases continuously, so the temperature difference
between coal core and cold source decreases continuously, and the
heat transfer efficiency decreases; on the other hand, the influence
of heat source on the heat transfer process expands continuously,
which affects the cooling of coal core by cold source, and makes the
equivalent average temperature of coal core decrease slowly; the relatively
stable stage: as the heat transfer proceeds, the coal core temperature
decreases continuously, and finally the coal core reaches heat balance
through the joint action of refrigerant and external heat, and the
equivalent average temperature of coal core tends to be relatively
stable. The parameters of the equivalent average temperature of the
coal core at each stage are shown in Table .
Table 7
Parameters of Equivalent
Average Temperature Variation of Coal Cores at Different Stages during
Freezing and Coring
rapid descent
stage (0–20 min)
slow descent
stage (20–80 min)
relatively stable stage (80–140 min)
external thermal temperature
(°C)
temperature drop (°C)
rate of temperature drop (°C/min)
temperature drop (°C)
rate of temperature drop (°C/min)
temperature drop (°C)
rate of temperature drop (°C/min)
limit equivalent average temperature
60
38.518
1.926
25.474
0.425
2.687
0.045
–36.301
70
35.089
1.754
23.174
0.386
2.448
0.041
–30.358
80
31.218
1.561
20.824
0.347
2.196
0.037
–23.956
90
31.173
1.559
16.147
0.269
1.948
0.032
–18.899
The equivalent average
temperature drop rate of the coal core decreases with increasing external
heat temperature. For example, in the stage of slow decline, the equivalent
average temperature drop rates of the coal core at 60, 70, 80, and
90 °C are 0.425, 0.386, 0.347, and 0.269 °C/min, respectively.
The equivalent average temperature of the coal core increases with
increasing external heat temperature. For example, the equivalent
average temperatures of the coal core at 60, 70, 80, and 90 °C
are −36.301, −30.358, −23.956, and −18.899
°C, respectively.
Conclusion
The temperature field of the coal core under different external
thermal conditions (60 °C, 70 °C, 80 °C, 90 °C)
was studied using the response device of coal cores containing gas.
Based on COMSOL software, a heat conduction model is established to
solve the equivalent average temperature change characteristics of
the coal core during freeze coring. The conclusions are as follows:The temperature
change laws at the core center and the 1/2 radius of the coal core
are the same and can be divided into three stages: rapid decline,
slow decline, and relative stability.The heat conduction model of freeze coring is established.
The data obtained by the model are consistent with the experimental
data. The feasibility of the model is verified.Based on the experimental data, the
temperature of the coal core at different positions in the radial
direction is extracted from the heat conduction model. The coal core
radial section temperature field is constructed, and the equivalent
average temperature of the coal core is obtained. The variation law
of the equivalent average temperature is consistent with that measured
at the core center and 1/2 radius of the coal core.The equivalent average temperature
can express the whole temperature of the coal core at a certain time
during the process of freeze coring and can be used as the temperature
boundary condition for estimating the lost gas amount.
Experimental System and Experimental Method
Experimental Process
The aim of this experiment was
to study the equivalent average temperature of the coal core during
the freeze coring process. First, the temperature change of the coal
core was measured under different external heating conditions, and
the temperature change law of the coal center and 1/2 the coal core
radial radius was studied. Then, the heat conduction model was established
according to the technical principle of freeze coring, and the equation
of coal core temperature about the radial position at different times
was obtained. Finally, the equivalent average temperature of the coal
core at different times was obtained using a surface integral. The
equation of the equivalent average temperature of the coal core over
time was established.
Experimental System
During the process of freeze coring, the coal core will be affected
by dual effects, which are the friction heat between the coal core
wall and the coal wall and the influence of refrigerant. Therefore,
we built a methane coal-freezing response device that can simulate
the process of freeze coring and arranged the cold source and heat
source outside the coal sample tank to simulate the variable-temperature
environment of the coal core during the freeze coring process. The
cooling control system is arranged in the jacket outside the coal
core, and the temperature is set to −40 °C with ethanol
as the coolant. The heating control system is arranged in the jacket
on the outside of the coal core, and the phenyl silicone oil is set
to 60, 70, 80, and 90 °C to simulate the frictional heat between
the coal sample tank and the coal wall during the freeze coring process.
The experimental setup is shown in Figure .
Figure 10
Structural sketch of freezing response characteristics
of coal containing gas.
Structural sketch of freezing response characteristics
of coal containing gas.The device mainly comprises
a vacuum degassing system, a special coal sample tank, an adsorption
balance system, a pneumatic lifting and rotating mechanism, a freezing
control system, a heating control system, a constant temperature water
bath system, a gas metering system, and a data monitoring, collecting,
and processing system.
Test Methods
The
temperature data at the center and 1/2 radius of the coal body in
the process of freeze coring can be obtained by presetting the temperature
sensor by punching holes in the coal sample, and the gas desorption
can be recorded by the gas metering device. The above parameters can
be recorded every 5 s.
Coal Sample Preparation
and Parameter Determination
The experimental coal sample
was selected from the Guhanshan coal mine. The destruction degree
of the Guhanshan coal sample is high, and its strength and particle
size composition are similar to those of the briquette. Therefore,
the briquette is used to simulate the coal sample collected by the
core tube. Coal with a particle size of 0.25–0.5 and 0.25 mm
or less was crushed by the pulverizer and was uniformly mixed at a
1:2 ratio. The coal was uniformly stirred by adding 15% distilled
water, and the coal samples were uniformly stirred into a homemade
mold, put on a pressure loader, and pressed for 30 min at 60 kN pressure.
Finally, the briquette needed for the experiment is made, as shown
in Figure .
Figure 11
Briquette
coal sample.
Briquette
coal sample.
Experimental
Steps
The briquette is dried and kept in a 105 °C incubator for 8
h.The coal sample
is vacuum degassed to below 10 Pa.The coal sample tank is placed in a 30 °C constant
temperature water bath, and the coal sample tank is filled with methane
until its pressure reaches 2 MPa. When the pressure remained unchanged
for 3 h, the coal sample is deemed to have reached adsorption equilibrium.The freezing control system
is turned on to lower the temperature of the cold and heat exchange
tank to −40 °C, and the intelligent heating thermostat
of the heating control system is raised to the set temperature (the
circulation with the outer oil bath jacket is closed temporarily).The coal sample tank is
converted to a cold and heat exchange tank, the circulation between
the outer oil bath jacket and the outer part is opened, the valve
of the coal sample tank is opened, the coring process is simulated,
the free gas is released, the automatic gas metering device is connected,
and the coal sample is determined for gas desorption.When desorption begins, the automatic
gas metering device automatically records the gas desorption amount
in real time every 5 s. Also, the temperature collection device automatically
records the center temperature of the coal core and the 1/2 radius
temperature of the coal core in real time every 5 s. The temperature,
atmospheric pressure, and other laboratory data are manually recorded
every hour.The temperature
of the external heating source is set to 60, 70, 80, and 90 °C,
in turn, and steps 4–6 are repeated until the end of the experiment.
Table 3
Equivalent Average Temperature of Coal Core
at Different Times at 70 °C External Heat and −40 °C
Cold Source
time (min)
fitting equation
R2
equivalent
average temperature (°C)
5
T = 29.34542–0.15537r – 0.0039r2 – 0.00162r3
0.99
15.412
10
T = 26.95197 + 0.21218r – 0.0909r2 + 0.000860327r3
0.99
7.459
15
T = 21.21939 + 0.11788r – 0.10942r2 + 0.00183r3
0.99
0.428
20
T = 13.54212 + 0.06246r – 0.09935r2 + 0.00182r3
0.99
–5.089
40
T = −9.46891 + 0.01664r – 0.05005r2 + 0.000964673r3
0.99
–18.803
60
T = −20.9441 + 0.00766r – 0.02376r2 + 0.000458704r3
0.99
–25.375
80
T = −26.16588 + 0.00362r – 0.01125r2 + 0.0002173r3
0.99
–28.263
100
T = −28.71029 + 0.00172r – 0.00533r2 + 0.000102929r3
0.99
–29.704
120
T = −29.91548 + 0.000814895r – 0.00253r2 + 0.0000487561r3
0.99
–30.388
140
T = −30.48633 + 0.000385314r – 0.0012r2 + 0.0000230912r3
0.99
–30.711
Table 4
Equivalent Average
Temperature of Coal Core at Different Times at 80 °C External
Heat and −40 °C Cold Source
time (min)
fitting
equation
R2
equivalent average temperature (°C)
5
T = 29.65218 – 0.18708r + 0.00444r2 – 0.0012r3
0.99
20.422
10
T = 27.26369 + 0.14629r – 0.07958r2 + 0.000844093r3
0.99
10.109
15
T = 22.26121 + 0.14267r – 0.10414r2 + 0.00187r3
0.99
3.783
20
T = 15.38878 + 0.08209r – 0.09332r2 + 0.00179r3
0.99
–1.218
40
T = −5.21817 + 0.02574r – 0.04662r2 + 0.00093098r3
0.99
–13.539
60
T = −15.36067 + 0.01196r – 0.02212r2 + 0.000442392r3
0.99
–19.309
80
T = −20.17093 + 0.00566r – 0.01048r2 + 0.000209565r3
0.99
–22.042
100
T = −22.44951 + 0.00268r – 0.00496r2 + 0.0000992597r3
0.99
–23.334
120
T = −23.52878 + 0.00127r – 0.00235r2 + 0.0000470153r3
0.99
–23.948
140
T = −24.04002 + 0.000603257r – 0.00111r2 + 0.000022272r3