Chenyu Bian1, Bingchang Zhang2, Zhenghe Zhang2, Hui Chen2, Dake Zhang1, Shaojun Wang2, Jing Ye3, Le He1, Jiansheng Jie1,4, Xiaohong Zhang1. 1. Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, Jiangsu, People's Republic of China. 2. School of Optoelectronic Science and Engineering, Key Laboratory of Advanced Optical Manufacturing Technologies of Jiangsu Province, Key Laboratory of Modern Optical Technologies of Education Ministry of China, Suzhou 215123, Jiangsu, People's Republic of China. 3. Testing & Analysis Center, Soochow University, Suzhou 215123, Jiangsu, People's Republic of China. 4. Macao Institute of Materials Science and Engineering, Macau University of Science and Technology, Taipa 999078, Macau SAR, People's Republic of China.
Abstract
All-wet metal-assisted chemical etching (MACE) is a simple and low-cost method to fabricate one-dimensional Si nanostructures. However, it remains a challenge to fabricate Si nanocones (SiNCs) with this method. Here, we achieved wafer-scale fabrication of SiNC arrays through an all-wet MACE process. The key to fabricate SiNCs is to control the catalyst evolution from deposition to etching stages. Different from conventional MACE processes, large-size Ag particles by solution deposition are obtained through increasing AgNO3 concentration or extending the reaction time in the seed solution. Then, the large-size Ag particles are simultaneously etched during the Si etching process in an etching solution with a high H2O2 concentration due to the accelerated cathode process and inhibited anode process in Ag/Si microscopic galvanic cells. The successive decrease of Ag particle sizes causes the proportionate increase of diameters of the etched Si nanostructures, forming SiNC arrays. The SiNC arrays exhibit a stronger light-trapping ability and better photoelectrochemical performance compared with Si nanowire arrays. SiNCs were fabricated by using n-type 1-10 Ω cm Si(100) wafers in this work. Though the specific experimental conditions for preparing SiNCs may differ when using different Si wafers, the summarized diagram will still provide valuable guidance for morphology control of Si nanostructures in MACE processes.
All-wet metal-assisted chemical etching (MACE) is a simple and low-cost method to fabricate one-dimensional Si nanostructures. However, it remains a challenge to fabricate Si nanocones (SiNCs) with this method. Here, we achieved wafer-scale fabrication of SiNC arrays through an all-wet MACE process. The key to fabricate SiNCs is to control the catalyst evolution from deposition to etching stages. Different from conventional MACE processes, large-size Ag particles by solution deposition are obtained through increasing AgNO3 concentration or extending the reaction time in the seed solution. Then, the large-size Ag particles are simultaneously etched during the Si etching process in an etching solution with a high H2O2 concentration due to the accelerated cathode process and inhibited anode process in Ag/Si microscopic galvanic cells. The successive decrease of Ag particle sizes causes the proportionate increase of diameters of the etched Si nanostructures, forming SiNC arrays. The SiNC arrays exhibit a stronger light-trapping ability and better photoelectrochemical performance compared with Si nanowire arrays. SiNCs were fabricated by using n-type 1-10 Ω cm Si(100) wafers in this work. Though the specific experimental conditions for preparing SiNCs may differ when using different Si wafers, the summarized diagram will still provide valuable guidance for morphology control of Si nanostructures in MACE processes.
One-dimensional (1D)
silicon nanostructures including silicon nanowires
(SiNWs),[1,2] silicon nanocones (SiNCs),[3−5] and silicon nanopores[6] have been intensively
studied for optoelectronic applications due to their characteristics
of strong light trapping,[7,8] radial carrier separation,[9] and large surface-to-volume ratios.[10] Among various 1D silicon nanostructures, SiNCs
have attracted special attention. SiNCs not only possess the normal
advantages of 1D silicon nanostructures but also have some unique
merits: (i) the light absorption of SiNCs is insensitive to incident
angles.[11] Compared to planar Si and other
Si nanostructure arrays, SiNC arrays exhibit superior antireflection
properties over a large range of incident angles, which is significant
for practical solar conversion applications and omnidirectional photodetectors.[12−14] (ii) It is easier to perform surface passivation, heterojunction
construction, and catalyst loading in SiNC arrays than in other Si
nanostructure arrays because of the large openings and nonvertical
sidewalls of SiNCs.[15−17] (iii) SiNCs are promising in self-cleaning surfaces[18] and field emission,[4,19] due
to the unique cone structures.Encouraged by the excellent properties
and the promising application
prospects of SiNCs, considerable efforts have been devoted to SiNC
fabrication to promote their research and practical applications.
For example, SiNCs can be fabricated through reactive ion etching
by using arranged nanoparticles, such as polystyrene spheres,[18] SiO2 particles,[11,20−22] or silicon oxybromide nanohemispheres,[23] as masks. During the etching process, the radii
of the nanoparticles were continuously changed, which further caused
the diameter change of the etched silicon nanostructures, enabling
the formation of SiNCs. Moreover, SiNCs can also be obtained through
radial growth[24] or catalyst shrinking effect[25,26] in a vapor–liquid–solid (VLS) growth process. However,
the masked dry etching process is complexed and normally limited to
small areas, while VLS growth usually needs a high-temperature process.
Thus, it is very desirable to develop a facile and low-cost method
for large-scale fabrication of SiNCs.Metal-assisted chemical
etching (MACE) is a well-known approach
for fabricating 1D Si nanostructures.[27] It usually consists of two basic steps, though it may have different
experimental details. First, metal catalysts are deposited on the
surface of Si wafers through magnetron sputtering,[28] thermal evaporation,[29] electron
beam (e-beam) evaporation,[30] or solution
deposition.[31] Then, Si wafers with metal
catalysts are etched in an etching solution containing oxidants and
HF to obtain 1D Si nanostructures. Among different MACE methods, the
all-wet MACE process with solution deposition of catalysts is especially
attractive due to its merits of simplicity, high efficiency, low cost,
and suitability for mass production, which has been successfully applied
in the solar industry for constructing an anti-reflection surface.[32,33] Despite the great potential of this method in applications, it is
still hard to fabricate SiNCs through the all-wet MACE method due
to the insufficient diameter-control investigations. In addition,
current research studies on morphology control in MACE mainly focus
on regulating the etching process.[34−36] Investigations on the
Ag deposition process are lagging behind, which may bring new chances
for morphology-controlled fabrication of 1D Si nanostructures.Herein, wafer-scale fabrication of SiNC arrays was achieved in
an all-wet MACE process through controlling catalyst evolution from
deposition to etching stages. The solution-deposition process of Ag
particles is particularly studied. It is found that sizes of Ag particles
can be obviously increased by extending reaction time or increasing
reactant concentration in the seed solution. Ag particles with relatively
large diameters are a necessary condition for fabricating SiNCs. In
optimal experiment for fabricating SiNCs, the average diameters of
Ag particles are in the range from 100 to 500 nm, with an average
value of 370 nm. In an etching solution with a high H2O2 concentration, the Ag particles will continuously decrease
along with the etching of Si due to an extra anode reaction of Ag
etching. The size reduction of the Ag particles caused the proportionate
increase of the diameter of Si nanostructures to form SiNCs. Based
on the experiment and reported results, a diagram showing the relationship
between the morphology of Si nanostructures and reaction conditions
was summarized. Finally, the light absorption of SiNC arrays was measured
as 95.9–98.2% in the visible range (400–780 nm). Our
work opens a new avenue to control the morphologies and structures
of Si nanostructures for high-performance optoelectronic devices.
Results
and Discussion
Wafer-Scale Fabrication of SiNCs
With optimum conditions,
wafer-scale fabrication of SiNCs was successfully achieved through
controlling catalyst deposition and evolution in the all-wet MACE
process. First, a clean 4 in. Si wafer was immersed in a seed solution
composed of 0.02 M AgNO3 and 4.8 M HF for 120 s. Then,
the Si wafer was transferred into an etching solution composed of
0.4 M H2O2 and 4.8 M HF and etched for 15 min.
Finally, the Si wafer was soaked in 65% HNO3 to remove
Ag catalysts and rinsed with deionized water. A black Si wafer was
obtained (Figure a).
Scanning electron microscopy (SEM) characteristics show that vertically
standing SiNC arrays with a height around 3 μm uniformly cover
the whole Si wafer (Figure b–d). The morphology and optical property through the
whole wafer are basically consistent (Figure S1). Energy-dispersive X-ray (EDX) analysis shows no Ag peaks after
dealt with 65% HNO3 (Figure S2), indicating low-level Ag residual below the detection limit of
EDX. Figure e shows
the typical transmission electron microscopy (TEM) image of a SiNC
removed from the substrate, which displays the tapered structure.
High-resolution TEM (HRTEM) and selected-area electron diffraction
(SAED) show the single-crystal nature and the [100] axial crystallographic
orientation of SiNCs, consistent with the original Si wafer (Figure f). Moreover, the
cone angle is measured in the range of 5.4–7.3° (Figure S3). The small and variable cone angle
implies that the etching direction is along different high-index crystallographic
orientations, which indicates that the etching of SiNCs is not dominant
by specific crystal orientation.
Figure 1
Wafer-scale fabrication of SiNCs through
diameter control in an
all-wet MACE process. (a) Photograph of a 4 in. Si wafer covered with
SiNC arrays. (b–d) 45° oblique-view, top-view, and sectional-view
SEM images of SiNC arrays, respectively. (e) TEM image of an individual
SiNC. (f) HRTEM image of an individual SiNC. The inset shows the corresponding
SAED pattern.
Wafer-scale fabrication of SiNCs through
diameter control in an
all-wet MACE process. (a) Photograph of a 4 in. Si wafer covered with
SiNC arrays. (b–d) 45° oblique-view, top-view, and sectional-view
SEM images of SiNC arrays, respectively. (e) TEM image of an individual
SiNC. (f) HRTEM image of an individual SiNC. The inset shows the corresponding
SAED pattern.It is noteworthy that reports
on fabricating SiNCs directly through
an all-wet MACE method are absent up to date. Though some literatures
have reported various Si nanostructures with low reflectivity by using
the all-wet MACE method, their morphologies and experimental parameters
are very different from SiNCs in this work.[37−42] The key parameters for SiNC fabrication were further revealed through
contrastive studies as given below.
Effect of Ag Deposition
Conditions on the Morphologies of Si
Nanostructures
The reaction time of Si wafers in the aqueous
solution of 0.02 M AgNO3 and 4.8 M HF was first regulated
to study its effect on the morphology of etched Si nanostructures.
The samples after deposition of Ag particles were characterized with
SEM. Intuitively, the diameters of Ag particles gradually increase,
as the deposition time extends (Figure a–d). The sizes and density of Ag particles
on the surfaces of the substrates were statistically investigated
to understand their evolution. With a short deposition time of 20
s, the diameters of Ag particles are no more than 200 nm with a relatively
uniform distribution (inset in Figure a). As the deposition time extends, the diameters of
Ag particles gradually increase with a wider size distribution (insets
in Figure b–d),
while the density of Ag particles on the surface first decreases and
then increases (Figure i). The number evolution can be understood by analyzing the action
of Ag particles. When the deposition time increases, the existing
Ag particles will gradually drill into the substrate and some new
Ag particles will be produced (Figure j inset). The density of Ag particles decreases, as
the deposition time increases from 20 to 60 s due to the leading role
of drilling. When the deposition time increases from 60 to 180 s,
the production of new Ag particles is the main reason for the increasing
density of Ag particles. The abovementioned analyses provide a detailed
picture of the evolution of Ag particles for rationally controlling
their size and number.
Figure 2
Effect of Ag deposition time on the morphologies of Si
nanostructures.
(a–d) Top-view SEM images of Si wafers after reaction in seed
solution for 20, 60, 120, and 180 s, respectively. Inset diagrams
plot corresponding size distributions of the Ag particles on the surfaces
of 2 μm2 Si substrates. (e–h) 45° oblique-view
SEM images of corresponding Si nanostructures obtained by etching
the sample (a–d) in the etching solution for 15 min. (i) Relationship
between the Ag particle density on the surface of the Si substrate
and Ag depositing time. (j) Relationship between the Si occupation
ratio and Ag depositing time.
Effect of Ag deposition time on the morphologies of Si
nanostructures.
(a–d) Top-view SEM images of Si wafers after reaction in seed
solution for 20, 60, 120, and 180 s, respectively. Inset diagrams
plot corresponding size distributions of the Ag particles on the surfaces
of 2 μm2 Si substrates. (e–h) 45° oblique-view
SEM images of corresponding Si nanostructures obtained by etching
the sample (a–d) in the etching solution for 15 min. (i) Relationship
between the Ag particle density on the surface of the Si substrate
and Ag depositing time. (j) Relationship between the Si occupation
ratio and Ag depositing time.Different size distributions of Ag particles can result in different
Si nanostructures in the etching process (Figure e–h). When the abovementioned samples
reacted in an etching solution of 0.4 M H2O2 and 4.8 M HF for 15 min, different Si nanostructures were obtained.
The sample with 20 s Ag deposition is SiNWs because small-size Ag
particles are not etched along with the etching of Si. In contrast,
the sample with 120 s Ag deposition is fine SiNCs due to the simultaneous
etching of large-size Ag particles and Si. Moreover, the sample with
180 s Ag deposition is found excessively etched owing to the excessive
Ag deposition. These results indicate that large Ag particles obtained
by solution deposition can effectively catalyze the fabrication of
SiNCs, while small ones can merely induce SiNW formation.In
addition, it is found that the density of final Si nanostructures
becomes smaller, as Ag deposition time extends. A parameter called
Si occupation ratio was proposed to explain the density evolution.
From the SEM images of samples after Ag deposition, three different
morphologies including etched holes, unetched Si, and Ag particles
can be observed (Figure S4). The Si occupation
ratio is defined as the ratio of the unetched Si area to the image
area. On the whole, the Si occupation ratio decreases with the increase
of Ag deposition time due to the continuous production of Ag particles
and etching of Si (Figure j). Because unetched Si after Ag deposition corresponds to
the final Si nanostructures, the etched nanostructures become sparser
until excessively etched, as the Si occupation ratio decreases (Figure e–h). Note
that the Si occupation ratio after 20 s Ag deposition is slightly
smaller than that after 60 s Ag deposition, which may be attributed
to the shelter of the Si substrate by dense and increased Ag particles
at a short deposition time of 20 s (Figure S5). These results imply that the density of Si nanostructures can
also be modulated through controlling the Ag deposition process.Furthermore, the effect of AgNO3 concentration on the
morphologies of Si nanostructures was also investigated. When the
AgNO3 concentration was reduced by half (0.01 M) and the
reaction time was 120 s, SiNWs were obtained (Figure S6), similar to the case with the AgNO3 concentration
of 0.02 M and the reaction time of 20 s. When the AgNO3 concentration was 0.01 M and the reaction time was extended to 240
s, SiNCs were obtained (Figure S7), similar
to the case with the AgNO3 concentration of 0.02 M and
the reaction time of 120 s. These results indicate that when AgNO3 concentration decreases, the same morphologies of Si nanostructures
can be obtained through extending the reaction time in the seed solution.
Hence, increasing AgNO3 concentration and extending the
reaction time in the seed solution have the same effect on the morphology
of etched Si nanostructures. This is because both parameters will
determine the size and density of Ag particles following similar rules.
Effect of Catalyst Evolution in the Etching Process on the Morphologies
of Si Nanostructures
Another key parameter that may affect
catalyst evolution and thus SiNC formation is the oxidant concentration.
H2O2 concentrations of 0.02, 0.2, 0.4, and 0.6
M in the etching solution were chosen to study their effects on the
morphologies of etched Si nanostructures. A constant reaction time
of 120 s in seed solution of 0.02 M AgNO3 and 4.8 M HF
and a constant reaction time of 15 min in etching solution were set
to conduct the controlled experiments. It is observed that the morphology
of Si nanostructures strongly depends on the H2O2 concentration (Figure a–h). The relationship between length (L)
and diameter (D) of etched Si nanostructures was
quantitatively studied to precisely analyze their morphologies. As
shown in Figure i,
the diameter was measured every 200 nm length. In each reaction condition,
the L–D plots of measured
samples possess similar slopes but different intercepts (Figure S8). The different intercepts could be
attributed to the random Si occupation areas between Ag particles
before etching (Figure S9). The typical L–D relationship from different
samples is exhibited in Figure j. When the H2O2 concentration is low
(e.g., 0.02 M), short SiNCs were formed due to the
slow and conformal etching along the circular edge of Ag particles.
At a H2O2 concentration of 0.2 M, the nanostructures
are SiNWs with uniform diameters. When the H2O2 concentration increases to 0.4 M or 0.6 M, the diameter of nanostructures
changes with their length, forming SiNCs. However, SiNCs etched at
the H2O2 concentration of 0.6 M are sparser
and shorter than those of 0.4 M, implying some excessive etching at
a solution with a very high H2O2 concentration
(Figure k).
Figure 3
Effect of H2O2 concentration on the morphologies
of Si nanostructures. (a–d) Top-view SEM images and (e–h)
45° oblique-view SEM images of Si nanostructures etched in etching
solution with H2O2 concentrations of 0.02, 0.2,
0.4, and 0.6 M, respectively. (i) Measurement diagram of length and
diameter of Si nanostructures. (j) L–D relationship of typical Si nanostructures etched in solution
with different H2O2 concentrations. (k) Relationship
between the length of Si nanostructures and H2O2 concentration.
Effect of H2O2 concentration on the morphologies
of Si nanostructures. (a–d) Top-view SEM images and (e–h)
45° oblique-view SEM images of Si nanostructures etched in etching
solution with H2O2 concentrations of 0.02, 0.2,
0.4, and 0.6 M, respectively. (i) Measurement diagram of length and
diameter of Si nanostructures. (j) L–D relationship of typical Si nanostructures etched in solution
with different H2O2 concentrations. (k) Relationship
between the length of Si nanostructures and H2O2 concentration.
Forming Processes of SiNCs
According to the abovementioned
observations, solution deposition of large-size Ag particles and an
appropriately high H2O2 concentration are necessary
conditions for all-wet MACE fabrication of SiNCs. Furthermore, we
investigated the forming processes of SiNCs in the experiment to reveal
the mechanism. The experiments were conducted through reacting in
a seed solution with 0.02 M AgNO3 and 4.8 M HF for 120
s and then etching in a solution with 0.4 M H2O2 and 4.8 M HF for different times. When the etching time is 5 min,
only some sharp tips with a height of ∼150 nm could be observed
(Figure a). As the
etching time increases from 5 to 15 min, both the heights and the
bottom diameters of the etched nanostructures gradually increase,
forming SiNCs (Figure a–c). During the top-view SEM investigation of SiNCs, inverted
conic holes between Si islands could be observed, as shown in Figure d,e. These inverted
conic holes imply the gradual reduction of the diameters of Ag particles
during the etching process, which results in the diameter increase
of SiNCs. These results reflect the catalyst evolution and SiNC-forming
process in all-wet MACE.
Figure 4
Forming processes of SiNCs. (a–c) 45°
oblique-view
SEM images of Si nanostructures etched in 0.4 M H2O2/4.8 M HF solution for 5, 10, and 15 min, respectively. (d,e)
Close-up top-view SEM images of SiNCs and inverted conic holes.
Forming processes of SiNCs. (a–c) 45°
oblique-view
SEM images of Si nanostructures etched in 0.4 M H2O2/4.8 M HF solution for 5, 10, and 15 min, respectively. (d,e)
Close-up top-view SEM images of SiNCs and inverted conic holes.
Forming Mechanism of SiNCs
In a
typical MACE procedure,
Ag particles contact closely with Si in the etching solution and microscopic
galvanic cells are formed (Figure a).[27] Ag particles serve
as the cathode, while Si is the anode (eqs and 2).[43] When the cathode reaction rate is equal to the
anode reaction rate, Ag particles act as catalysts and only Si is
etched (eqs and 2), forming SiNWs (Figure b).
Figure 5
Schematic diagrams of the reaction mechanism
and morphology control
in MACE. (a) Schematic of chemical processes involved in the MACE
process. (b) Schematic illustration of the formation process of SiNWs.
(c) Schematic illustration of the formation process of inverted conic
holes. (d) Schematic illustration of the formation process of SiNCs.
Schematic diagrams of the reaction mechanism
and morphology control
in MACE. (a) Schematic of chemical processes involved in the MACE
process. (b) Schematic illustration of the formation process of SiNWs.
(c) Schematic illustration of the formation process of inverted conic
holes. (d) Schematic illustration of the formation process of SiNCs.The diameter of SiNWs is determined by the sizes
and distribution
of catalysts.[33] However, when the cathode
reaction rate is faster than the anode reaction rate, an extra anode
reaction of Ag etching can also occur (eq ).[44,45]In the SiNC fabrication process, large Ag particles slowed
down
the anode reaction through hindering the mass transfer of the anode
process of Si etching (eq ), while a high H2O2 concentration accelerated
the cathode reaction process according to eq . The overall anode reaction changed into
the simultaneous etching of Si and Ag particles (eqs and 3). As the sizes
of Ag particles decrease, the diameters of etched Si nanostructures
gradually increase, forming SiNCs (Figure c,d). The abovementioned analysis reveals
the mechanism of catalyst evolution and diameter control in all-wet
MACE fabrication of SiNCs.
Summary of Reaction Conditions for Controlled
Fabrication of
Si Nanostructures
Based on our experimental results and those
reported by others, a diagram showing the relationship between the
morphology of Si nanostructures and reaction conditions could be drawn
(Figure ). SiNWs can
be obtained in cases that the reaction time is short and the AgNO3 concentration is low in the seed solution, or the oxidant
concentration is low in the etching solution. SiNCs could be fabricated
at the conditions of appropriately long reaction time and an appropriately
high AgNO3 concentration in seed solution, and an appropriately
high oxidant concentration in the etching solution. The proper conditions
to prepare SiNCs merely fill a very small zone inside the diagram
(Figure ), which may
be the reason why SiNCs by the all-wet MACE method have never been
reported in the past. This diagram sheds light on the morphology control
in MACE processes, which will help to direct the controlled fabrication
of various Si nanostructures. Moreover, it is noted that the preparation
conditions of Si nanostructures differ by using Si substrates with
different doping types and concentrations.[46] The fabrication conditions based on other Si substrates need to
be further studied in future work. Despite this, the present diagram
may still provide some directions for morphology control of Si nanostructures.
Figure 6
Relationship
between the morphology of Si nanostructures and reaction
conditions in MACE.
Relationship
between the morphology of Si nanostructures and reaction
conditions in MACE.
Light Absorption and Photoelectrochemical
Property of SiNCs
Furthermore, we compared the light absorption
and photoelectrochemical
properties of samples with reaction time in seed solution of 120 and
20 s, whose morphologies are SiNCs (Figure g) and SiNWs (Figure e), respectively. Besides different shapes,
the difference in densities and lengths between SiNCs and SiNWs, as
well as the cluster formation in SiNWs,[47] may affect the properties, but the comparison can still reflect
the property difference for samples with different fabricating conditions.
The light absorption spectra of SiNCs, SiNWs, and planar Si were measured
by the combination of an integrating sphere, a light source, and a
detector, respectively. As shown in Figure a, the SiNCs show a stronger light-trapping
effect and higher absorption efficiency than SiNWs. The absorption
efficiency of SiNCs exceeds 95% at the wavelength range of 300–1000
nm. It is noted that the reabsorption can be eliminated by using our
self-building setup (Figure b inset) and a specified calibration method,[48] which causes the decrease in measured absorption when compared
to that measured with a commercial UV–vis spectrophotometer
(PerkinElmer LAMBDA 950) (Figure S10).
The reflectivity of SiNCs, SiNWs, and planar Si was also measured
with the LAMBDA 950 (Figure S11). It is
found that the reflectance of SiNCs is as low as 2% in the visible
spectrum.
Figure 7
Light absorption and photoelectrochemical properties of various
Si nanostructures. (a) Measured light absorption spectra of planar
Si, SiNWs, and SiNCs, respectively. Insets are photographs of the
samples. (b) Relationship between light absorption efficiencies and
incident angles at the wavelength of 488 nm from planar Si, SiNWs,
and SiNCs, respectively. The inset shows the measurement setup. (c)
Diagram of liquid-junction solar cells based on Si nanostructures.
(d) Plots of the current density vs the voltage from
SiNC and SiNW liquid-junction solar cells in dark and under AM 1.5G
solar illumination, respectively. (e) Current densities of SiNC and
SiNW liquid-junction solar cells under cycling light on–off
switching at 0 bias voltage.
Light absorption and photoelectrochemical properties of various
Si nanostructures. (a) Measured light absorption spectra of planar
Si, SiNWs, and SiNCs, respectively. Insets are photographs of the
samples. (b) Relationship between light absorption efficiencies and
incident angles at the wavelength of 488 nm from planar Si, SiNWs,
and SiNCs, respectively. The inset shows the measurement setup. (c)
Diagram of liquid-junction solar cells based on Si nanostructures.
(d) Plots of the current density vs the voltage from
SiNC and SiNW liquid-junction solar cells in dark and under AM 1.5G
solar illumination, respectively. (e) Current densities of SiNC and
SiNW liquid-junction solar cells under cycling light on–off
switching at 0 bias voltage.More importantly, the light absorption of SiNCs exhibits little
attenuation when the incident angle increases from 0 to 70° (Figure b). In contrast,
the light absorption of SiNWs and planar Si decreases with the increase
of incident angle. The stable light absorption of SiNCs at different
incident angles endows them with great potential in practical solar
conversion applications and omnidirectional photodetectors.[49,50] Moreover, compared with SiNWs, the advantage of SiNCs comprises
not only a stronger light trapping effect but also reduced surface
recombination due to the smaller specific surface area. These merits
lead to better photoelectrical properties of SiNCs, as demonstrated
in a configuration of liquid-junction solar cells (Figure c–e). The SiNW and SiNC
cells both show apparent and stable photoresponse with Me2Fc+/0–CH3OH solution as the electrolyte
and a Pt slice as the counter electrode under simulated AM 1.5G solar
illumination.[51] Nevertheless, the SiNC
cell shows larger open-circuit voltage (−0.27 V) and short-circuit
current (2.14 mA cm–2) than the SiNW cell (−0.12
V and 1.80 mA cm–2).
Conclusions
In
conclusion, we report wafer-scale fabrication of SiNCs with
the all-wet MACE method. The key is to control the catalyst evolution
from deposition to etching stages, which was rationally achieved by
changing reaction conditions. In the catalyst deposition process,
the sizes of Ag particles increase with the increasing AgNO3 concentration or extending the reaction time in the seed solution.
Large-size Ag particles are a necessary condition for fabricating
SiNCs. They successively decreased along with the etching of Si in
an etching solution with a high H2O2 concentration
due to the accelerated cathode process and inhibited anode process
in Ag/Si microscopic galvanic cells. Thus, the diameter of etched
Si nanostructures proportionately increased, forming SiNCs. The obtained
SiNC arrays showed more excellent light-trapping effect and photoelectrochemical
properties than SiNW arrays. Based on the experimental and reported
results, a diagram showing the relationship between the morphology
of Si nanostructures and reaction conditions was drawn. SiNCs were
fabricated by using n-type 1–10 Ω cm Si(100) wafers in
this work. Though the specific experimental conditions for preparing
SiNCs may differ by using different Si wafers, the summarized diagram
will still provide valuable guidance for morphology control of Si
nanostructures in MACE processes. The results deepen the understanding
of the MACE mechanism and the new morphology of SiNCs can be applied
in optoelectronic devices, catalysts, and sensors. Therefore, our
work represents a big progress in morphology control of Si nanostructures,
which is important for exploring new properties and applications of
Si nanostructures.
Experimental Section
MACE Fabrication of Silicon
Nanostructures
All samples
were prepared from p-type, 4 in. (100) silicon wafers with a resistivity
of 1–10 Ω cm. For cleaning samples, the ultrasonic cleaning
method was sequentially performed in acetone, ethanol, deionized water,
H2SO4/H2O2 with a 3:1
volume ratio of H2SO4 (97%) and H2O2 (30%), and deionized water. Then, the wafers were dipped
into a solution of HF for 1 min, cleaned with deionized water, and
dried with nitrogen.For wafer-scale fabrication of SiNCs, Ag
particles were deposited by immersing the cleaned Si wafer in an aqueous
seed solution with 0.02 M AgNO3 and 5 M HF for 120 s. Next,
the Ag-deposited Si wafer was transferred into an aqueous etching
solution with 5 M HF and 0.4 M H2O2 and reacted
for 15 min. Finally, the sample was soaked in 65% HNO3 to
remove Ag particles and rinsed with deionized water. Sample morphology
and structure were characterized by using a SEM instrument (Hitachi,
SU5000) and a TEM instrument (FEI TF20).For the following fabrication,
1.5 cm × 1.5 cm samples cut
from Si wafers were adopted.To study the etching process of
SiNCs, the reaction time of the
Ag-deposited Si wafer in the etching solution was respectively set
as 5, 10, 15, and 60 min, while other conditions were the same as
those in the wafer-scale fabrication of SiNCs.To investigate
the influence of Ag particle deposition time, the
reaction time in the seed solution was set as 30, 60, 120, and 180
s, while other conditions were the same as those in the wafer-scale
fabrication of SiNCs.To study the influence of H2O2 concentration
in the etching solution, the H2O2 concentration
was set as 0.02, 0.2, 0.4, and 0.6 M, while other conditions were
the same as those in the wafer-scale fabrication of SiNCs.
Measurement
of the Optical Absorption Spectra
The optical
beam of a laser-driven light source (EQ-99X) was collimated by an
off-axis parabolic mirror, and the diameter of the beam is suppressed
to 2 mm with a telescope system. The beam was sent to an angle-resolved
integrating sphere (Labsphere, RTC-060-SF), and the sample was illuminated
in the center of the sphere. The scattering light from the sample
was collected by a fiber optical spectrometer (Ocean optics, USB2000
+ VIS-NIR-ES).
Fabrication and Characterization of Liquid-Junction
Solar Cells
First, the SiNW or SiNC sample was adhered to
a copper sheet with
silver paste. Then, the sample was encapsulated with silicone rubber
but a cycle zone of 3 mm diameter was still exposed as the active
area. The encapsulated sample was used as the photoelectrode. A CH3OH solution with 200 mM Me2Fc, 0.5 mM [Me2Fc]BF4, and 1 M LiClO4 was used as the electrolyte.
A 1 cm × 1 cm Pt slice was used as the counter electrode. The
photoelectrochemical performance of the device was tested in a two-electrode
configuration with an electrochemical workstation (CHI660E, CH Instruments,
Inc.) under simulated AM 1.5G solar illumination.