Tomoki Hirono1,2,3, Hiroyuki Usui1,2, Yasuhiro Domi1,2, Wataru Irie4,2, Toshiyuki Sawada3, Hiroki Sakaguchi1,2. 1. Department of Chemistry and Biotechnology, Graduate School of Engineering, Tottori University, 4-101 Minami, Koyama-cho, Tottori 680-8552, Japan. 2. Center for Research on Green Sustainable Chemistry, Tottori University, 4-101 Minami, Koyama-cho, Tottori 680-8552, Japan. 3. Sanyo Special Steel Co., Ltd., 3007, Nakashima, Shikama-ku, Himeji, Hyogo 672-8677, Japan. 4. Course of Chemistry and Biotechnology, Department of Engineering, Graduate School of Sustainability Science, Tottori University, 4-101 Minami, Koyama-cho, Tottori 680-8552, Japan.
Abstract
Silicon oxide (SiO x ) has been placed into practical use as an anode active material for next-generation Li-ion batteries because it has a higher theoretical capacity than graphite anodes. However, the synthesis method is typically vapor deposition, which is expensive, and the poor electron conductivity of SiO x restricts high performance. In this study, we prepared M/SiO x active materials consisting of SiO x and a third element (M = Al, B, Sn) using a low-cost mechanical milling (MM) method and investigated their electrode properties as Li-ion battery anodes. Also, the authors added a third element to improve the conductivity of the SiO2 matrix. Al, B, and Sn were selected as elements that do not form a compound with Si, exist as a simple substance, and can be dispersed in SiO2. As a result, we confirmed that SiO x has a nanostructure of nanocrystalline Si dispersed in an amorphous-like SiO2 matrix and that the third element M exists not in the nanocrystalline Si but in the SiO2 matrix. The electron conductivity of SiO x was improved by the addition of B and Sn. However, it was not improved by the addition of Al. This is because Al2O3 was formed in the insulator due to the oxidization of Al. The charge-discharge cycle tests revealed that the cycle life was improved from 170 cycles to 330 or 360 cycles with the addition of B or Sn, respectively. The improvement in electron conductivity is assumed to make it possible for SiO2 to react with Li ions more uniformly and form a structure that can avoid the concentration of stress due to the volume changes of Si, thereby suppressing the electrode disintegration.
Silicon oxide (SiO x ) has been placed into practical use as an anode active material for next-generation Li-ion batteries because it has a higher theoretical capacity than graphite anodes. However, the synthesis method is typically vapor deposition, which is expensive, and the poor electron conductivity of SiO x restricts high performance. In this study, we prepared M/SiO x active materials consisting of SiO x and a third element (M = Al, B, Sn) using a low-cost mechanical milling (MM) method and investigated their electrode properties as Li-ion battery anodes. Also, the authors added a third element to improve the conductivity of the SiO2 matrix. Al, B, and Sn were selected as elements that do not form a compound with Si, exist as a simple substance, and can be dispersed in SiO2. As a result, we confirmed that SiO x has a nanostructure of nanocrystalline Si dispersed in an amorphous-like SiO2 matrix and that the third element M exists not in the nanocrystalline Si but in the SiO2 matrix. The electron conductivity of SiO x was improved by the addition of B and Sn. However, it was not improved by the addition of Al. This is because Al2O3 was formed in the insulator due to the oxidization of Al. The charge-discharge cycle tests revealed that the cycle life was improved from 170 cycles to 330 or 360 cycles with the addition of B or Sn, respectively. The improvement in electron conductivity is assumed to make it possible for SiO2 to react with Li ions more uniformly and form a structure that can avoid the concentration of stress due to the volume changes of Si, thereby suppressing the electrode disintegration.
Lithium-ion
batteries have been used in many types of devices,
such as power supplies for laptop computers, because they are lighter
and have a higher energy density than other secondary batteries. In
recent years, owing to the demands of the higher performance of portable
electronic devices and the electrification of automobiles, there has
been a strong demand for energy densities higher than those exhibited
by conventional materials. Therefore, it is necessary to further increase
the capacities of the cathode and anode materials.Currently,
graphite is used as the anode material, and its initial
capacity reversibility has reached 90% or higher. In addition, it
has excellent cycle properties because the volume change during charge–discharge
is small. However, its theoretical capacity is only 372 mA h g–1, and it is not expected to exceed this theoretical
capacity.Therefore, Si is an attractive active material as
an anode for
lithium-ion batteries because it is the same group 14 element as graphite
and repeatedly alloyed and dealloyed reversibly with lithium ions.
Si is an indispensable material for increasing capacity because it
has a theoretical capacity (3600 mA h g–1) that
is nearly 10 times that of graphite. However, the smooth redox reaction
of alloying and dealloying with lithium ions cannot be performed because
the electron conductivity of Si is low, and the diffusion of lithium
ions is slow. Additionally, it causes a large volumetric change of
approximately 380% during lithiation and delithiation, and the stress
generated at that time causes cracks in the Si particles, causing
the particles to fall out of the current collector. As a result, a
rapid capacity decrease occurs because the contact between the active
material, surrounding Si particles, and conductive material is interrupted,
the Si particles are electrically isolated, and they are not involved
in the subsequent charge–discharge reaction.To address
this problem, various approaches have been carried out.[1−20] For example, it has been reported that the yield stress exceeds
the stress generated during charging by setting the Si crystallite
size to 10 nm or less so that the cracking of Si particles is suppressed
and the cycle properties are improved. In addition, it has been reported
that the cracking of Si particles can be suppressed and the cycle
properties can be improved by reducing the Si particle size to 150
nm or less.[21]As a result of such
various developments, in recent years, SiO has been installed in the anode material for
Li-ion batteries of electric vehicles because it enables a longer
driving range. SiO has a higher capacity
than the current graphite. SiO is a mixed
phase consisting of Si and SiO2. Our group has previously
revealed that SiO is an amorphous material
composed of a three-dimensional SiO4 tetrahedral network
similar to silica (SiO2) glass and metallic Si clusters
and that the Si clusters are finely dispersed in the SiO4 matrices.[22] Therefore, the SiO2 matrix is considered to exhibit better cycle properties than Si
alone by relaxing the stress due to volume expansion during charge
and discharge of Si.[23]However, the
capacity reduction of SiO during the
charge–discharge cycle is remarkable compared
to that of graphite. It is suggested that this is because the reaction
with lithium ions is localized due to the poor electron conductivity
of SiO and then the active material phase
cracks, eventually leading to electrode collapse. Therefore, SiO used in the anode material of electric vehicles
is also utilized as an anode material composed of a mixture with graphite.
In the future, it is expected that the mixing ratio of SiO to graphite tends to increase because further
increases in the driving range and extension of battery life are required.
Therefore, it is necessary to improve the anode properties of SiO.The main efforts to improve the anode
properties of SiO have involved improving
Si particles and imparting
conductivity. Meanwhile, there are no reports that focus on the improvement
of the properties of a SiO2 amorphous matrix with a third
element. Therefore, the authors developed a new approach to improve
the anode properties of SiO by improving
the poor electron conductivity of the SiO2 matrix.Figure shows a
schematic illustration of the SiO structure
designed by the authors in this study.[22] Conventional SiO has a structure of
cluster-shaped Si dispersed in a SiO2 matrix having a SiO4 tetrahedral network structure. However, SiO2 itself
is an insulator, and its electron conductivity is quite poor at 10–18 S cm–1. Therefore, the third element M (Al, B, Sn) was added to the SiO4 tetrahedral
network structure. This is expected to improve the poor electron conductivity
of the SiO2 matrix and promote the uniform reaction of
lithium ions in the SiO electrode. Therefore,
the authors thought that the damage to the electrodes was relatively
small and the electrode collapse could be suppressed because the stress
due to the volume expansion of Si was difficult to concentrate during
charging and discharging.
Figure 1
Schematic illustration of the target SiO structure.
Schematic illustration of the target SiO structure.Conventional SiO is manufactured by
mixing Si and SiO2, heating then cooling the mixture, precipitating
the generated SiO gas, and precipitating fine Si through a disproportionation
reaction (2SiO → Si + SiO2).[24] However, it is extremely difficult to control the proportion
of Si because the boiling point of Si (3538 K) is much higher than
that of SiO (2153 K). In addition, it is difficult to precisely add
other elements with different boiling points. Therefore, the authors
adopted the mechanical milling method because it enables the addition
of materials without going through the gas phase. In this study, we
evaluated the charge–discharge properties of the anode for
a lithium-ion secondary battery of an electrode made of M/SiO prepared using the mechanical milling
method and investigated the effect of the addition of the third element M on the anode properties.
Results
and Discussion
Observation of Powder Shape
Figure shows the
scanning
electron microscopy (SEM) images of SiO and M/SiO powders
prepared using the mechanical milling method. In each case, secondary
particles with a size of approximately 5 μm were observed. The
secondary particles showed irregular shapes. Therefore, it can be
considered that the influence of the third element on the size and
shape of the secondary particles was small. Subsequently, the shapes
of the primary particles could not be clearly confirmed. Therefore,
the primary particles are expected to have mixed on a scale smaller
than several hundred nanometers.
Figure 2
SEM images of milled SiO and M/SiO (M =
Al, B, Sn).
SEM images of milled SiO and M/SiO (M =
Al, B, Sn).
Structural
Analysis of Powder
There
was concern that each raw material powder would react or that the
third element would dissolve in Si because of the high energy when
the balls collide with each other in the powder prepared using mechanical
milling. First, we checked whether the prepared material had a target
structure (Figure ). It has a structure of cluster-shaped Si dispersed in a SiO2 matrix in which the third element (Al, B, Sn) is dispersed.Figure a shows
the X-ray diffraction (XRD) patterns of the SiO and M/SiO powders prepared using mechanical milling. The Si diffraction peaks
of (111), (220), and (311) were observed for all of the powders. The
crystallite size of these Si was calculated from the Scherrer equation
and was found to be approximately 8–12 nm. In contrast, the
diffraction peak of SiO2 did not appear. This is probably
because SiO2 became amorphous-like owing to the high-energy
milling of the mechanical milling.
Figure 3
X-ray diffraction patterns of milled SiO and M/SiO (M = Al, B, Sn) powders in the diffraction
angle ranges of
(a) 20–60° and (b) 25–32°.
X-ray diffraction patterns of milled SiO and M/SiO (M = Al, B, Sn) powders in the diffraction
angle ranges of
(a) 20–60° and (b) 25–32°.Regarding the third element, the diffraction peaks of elemental
substances, derivative compounds, oxides, etc. were not confirmed.
First, we investigated the Si diffraction peak of (111) at approximately
28° that the third element was not dissolved in Si to disperse
the third element in the SiO2 matrix. Figure b shows the X-ray diffraction
pattern in the range of 25–32° of SiO and M/SiO (M = Al, B, Sn) powders. If the third element is
dissolved in Si, the crystal lattice of Si should expand or contract
and the diffraction peak should shift to the low- or high-angle side.[25] However, by comparing the powder with and without
the addition of the third element, it was found that the position
of the Si diffraction peak (111) at approximately 28° did not
change at all. Thus, it is considered that the third element was not
dissolved in Si, but it became amorphous and existed in the SiO2 matrix as intended.From these results, it was confirmed
that the powder with the third
element prepared using mechanical milling was composed of amorphous-like
SiO2 and nanocrystalline Si, and the third element was
not present in Si.Furthermore, the structures of the prepared
powders were analyzed. Figure a shows a low-magnification
bright-field image of the edge of the SiO particles using transmission electron microscopy. It is considered
that the black spot-like part in the particle is Si and the gray area
is SiO2. It was found that Si and SiO2 were
finely pulverized after the mechanical milling treatment and Si formed
a structure dispersed in the SiO2 matrix. Figure b shows a high-magnification
bright-field image and electron diffraction of a SiO powder using transmission electron microscopy. Most of
the gray areas, except the black spots, showed a halo pattern. It
was considered that the areas were amorphous Si oxide because energy-dispersive
X-ray spectroscopy (EDS) analysis of the part revealed that Si comprised
78 wt %, while O comprised 22 wt %. On the other hand, the black spot-like
part of the red dashed line part (1) was confirmed to be elemental
Si using electron diffraction. It was also found that the size of
the Si microcrystals was approximately 10 nm. These results support
the structure in which fine Si is dispersed in an amorphous SiO2 matrix, as predicted based on XRD results.
Figure 4
Transmission electron
microscopy (TEM) images of a milled SiO particle at (a) low magnification and (b) high
magnification, and (c) Al/SiO and (d)
Sn/SiO particles at high magnification.
Transmission electron
microscopy (TEM) images of a milled SiO particle at (a) low magnification and (b) high
magnification, and (c) Al/SiO and (d)
Sn/SiO particles at high magnification.Similarly, we found that the black spot-like part
of red dashed
line parts (2) and (3) of the powders with third elements Al (Figure c) and Sn (Figure d) was elemental
Si using electron diffraction and had a size of approximately 10 nm.
Meanwhile, there was a difference in the amorphous SiO2 matrix, which was confirmed in the SiO particles. EDS analysis of these areas revealed compositions of
Si 73 wt %, O 24 wt %, and Al 1.8 wt % for the Al/SiO powder, and Si 72 wt %, O 23 wt %, and Sn 2.1 wt
% for the Sn/SiO powder. Therefore, it
is highly possible that the added third element is dispersed in the
amorphous SiO2 matrix.The distribution of the third
element was confirmed from the bright-field
image and the EDS mapping images of Al, B, and Sn of the M/SiO particles in Figure . In the case of the powder with Al or Sn,
elemental Al and Sn in microcrystals, such as Si, that were confirmed
in Figure b–d
were not confirmed, and it was found that Al and Sn were uniformly
dispersed throughout the powder. Meanwhile, with respect to the powder
with B, B was dispersed throughout the powder, but some large particles
of approximately 1 μm were confirmed. It is presumed that the
mechanical milling power was insufficient under the same mechanical
milling conditions because B (Mohs hardness 9.5) is harder than Al
(Mohs hardness 2.9) and Sn (Mohs hardness 1.8).
Figure 5
TEM images and EDS mappings
of milled (a) Al/SiO, (b) B/SiO, and (c) Sn/SiO particles.
TEM images and EDS mappings
of milled (a) Al/SiO, (b) B/SiO, and (c) Sn/SiO particles.Figure shows the
measurement results of the electrical resistivity of the pressed M/SiO powder. It was confirmed
that the addition of B or Sn improved the electron conductivity by
nearly an order of magnitude compared to the powder without the addition
of the third element. On the other hand, the electron conductivity
of the powder with Al did not improve because the electrical resistivity
was equivalent to that of SiO.
Figure 6
Electrical
conductivity of milled SiO and M/SiO (M =
Al, B, Sn) powders under compression.
Electrical
conductivity of milled SiO and M/SiO (M =
Al, B, Sn) powders under compression.The reaction Gibbs energies (ΔrG°) of Al2O3, B2O3, and SnO2 are −594.61, 181.25, and 340.93 kJ mol–1, respectively.In the case
of the powder with B and Sn, ΔrG° was a positive value, and it can be found that the
presence of SiO2 was more stable than that of B2O3 and SnO2. Meanwhile, in the case of the
powder with Al, ΔrG° was negative,
and it can be found that the presence of Al2O3 was thermodynamically more stable than SiO2. Therefore,
it is presumed that Al2O3, which is an insulator,
was formed because the oxidation reaction proceeded during sample
preparation.From these results, it is inferred that B and Sn[26] may have been dissolved in the SiO2 matrix during
the mechanical milling method.
Charge–Discharge
Properties
Figure shows the
dependence of the discharge capacity of M/SiO (M = Al, B, Sn) electrodes
on the cycle number in 1 M lithium bis(trifluoromethanesulfonyl)amide
(LiTFSA)/propylene carbonate (PC) solution with a charge capacity
limit of 1000 mA h g(Si)−1. For
comparison, the SiO and Si electrodes
were also evaluated. The Si alone electrode caused a rapid capacity
decay after 100 cycles. Meanwhile, for the SiO electrode, the capacity decay was suppressed until 170
cycles. Subsequently, in the case of the Al/SiO electrode, the cycle properties were equivalent to those
of the SiO electrode, and the electrode
performance did not improve. However, it was found that electrodes
with B and Sn can achieve a longer cycle life of 150 cycles or more.
It is presumed that the addition of B and Sn improved the current-collecting
property of the electrodes because it improved the electron conductivity
of SiO by approximately 1 order of magnitude.
Figure 7
Dependence
of the discharge capacity of M/SiO (M = Al, B, Sn) electrodes
on cycle number in 1 M LiTFSA/PC solution with a charge capacity limit
of 1000 mA h g(Si)−1 (the result
of Si alone electrode is also shown).
Dependence
of the discharge capacity of M/SiO (M = Al, B, Sn) electrodes
on cycle number in 1 M LiTFSA/PC solution with a charge capacity limit
of 1000 mA h g(Si)−1 (the result
of Si alone electrode is also shown).To determine the reason for the improvement of the electrode properties
as described above, an active material consisting only of a matrix
was prepared and the electrode reaction was investigated. In addition,
in the M/SiO2 samples, the reactivity
with lithium ions due to the addition of the third element was investigated.
In other words, to investigate how much lithium ions are occluded,
we decided to conduct a test to examine the amount of lithium ions
reacted without capacity regulation. Figure a shows the dependence of the discharge capacity
of SiO2 and M/SiO2 (M = Al, B, Sn) electrodes on cycle number in 1 M LiTFSA/PC
at 0.38 A g–1. The temperature and potential range
for testing were set to 303 K and 0.005–2.000 V vs Li+/Li, respectively. It was found that the electrodes with B and Sn
showed higher capacities than those of SiO2 without the
addition of the third element. Originally, SiO2 hardly
reacted with Li ions and did not exhibit Li storage properties. However,
it has recently been reported that, when SiO2 becomes amorphous,
the reactionproceeds,
and it is possible to form silicon
and lithium silicate (Li2Si2O5),
due to lithium-ion activity.[27] The authors
confirmed from Figures and 4 that SiO2 is amorphous.
In addition, the charge–discharge curves and dQ/dV curves after 10 cycles were newly investigated
for SiO2 and M/SiO2 (M = Al, B, Sn) electrodes. As a result, it was found that
the Si single-phase peak was observed even though these were matrix-only
electrodes. In particular, it appears clearly near 0.5 V on the discharge
side. This also suggests that reaction is progressing. Therefore, in this study, it is considered
that SiO2, which became amorphous after mechanical milling,
showed charge–discharge capacity. Furthermore, it is considered
that the electrode with B and Sn showed higher capacity than the SiO2 electrode because the reactivity with the lithium ions in
the matrix was improved by the solid dissolution of B and Sn in the
SiO2 matrix and the uniform dispersion of B and Sn (Figure b). Meanwhile, it
is considered that Al was oxidized and formed amorphous Al2O3, and it is dispersed in SiO2 because the
electron conductivity of Al/SiO is equivalent
to that of SiO. Therefore, it is presumed
that the capacity of the Al/SiO2 electrode did not increase
because the reactivity with lithium ions could not be improved and reaction was not promoted.
Figure 8
Dependence
of the (a) discharge capacity of SiO2 and M/SiO2 (M = Al, B, Sn) electrodes
on cycle number in 1 M LiTFSA/PC at 0.38 A g–1.
The temperature and potential range for the testing were set to 303
K and 0.005–2.000 V vs Li+/Li, respectively. (b)
Schematic illustration of SiO2 and M/SiO2 (M = B, Sn) reaction with Li ions.
Dependence
of the (a) discharge capacity of SiO2 and M/SiO2 (M = Al, B, Sn) electrodes
on cycle number in 1 M LiTFSA/PC at 0.38 A g–1.
The temperature and potential range for the testing were set to 303
K and 0.005–2.000 V vs Li+/Li, respectively. (b)
Schematic illustration of SiO2 and M/SiO2 (M = B, Sn) reaction with Li ions.From these results, we consider the mechanism of
extending the
life of the cycle properties by adding B and Sn to SiO. Figure shows a schematic illustration of the M/SiO (M = B, Sn) performance improvement
mechanism. Si exhibits the following two-step lithium alloying reaction
during charging.[28−31] If reaction progresses,
the electrode will collapse because the volume change (380%) due to
the formation of Li3.75Si in reaction is larger than the volume change (240%) due
to the formation of Li2.00Si in reaction (“a” in a-Si and a-Li2.00Si means amorphous,
and “c” in c-Li3.75Si means crystalline).
Figure 9
Schematic illustration
of the M/SiO (M = B, Sn) performance improvement
mechanism.
Schematic illustration
of the M/SiO (M = B, Sn) performance improvement
mechanism.In the case of a charge capacity
limit of 1000 mA h g–1, it is considered that lithium
alloying of Si occurs locally because
the electrodes without the addition of the third element or with the
addition of Al have low reactivity with lithium ions in the SiO2 matrix. As a result, Li3.75Si, which has a large
volume change, was formed, which is thought to have caused electrode
collapse and capacitance decline. Meanwhile, in the case of the electrode
with B or Sn, the electron conductivity was improved, and the lithium-ion
reactivity of the SiO2 matrix was increased. Thus, Si in
the entire active material phase can easily react with lithium ions
more uniformly. Therefore, it was possible to suppress the formation
of Li2.00Si, which has a small volume change. Therefore,
it is considered that the electrode with B or Sn improved the cycle
properties because the stress due to the volume expansion of Si was
difficult to concentrate during charging, and the damage to the electrodes
was relatively small and the electrode collapse could be suppressed.
Conclusions
In this study, we prepared an
active material (M/SiO) with a third element (M = Al, B, Sn) in SiO using
a mechanical milling method and investigated the anode properties
of Li-ion batteries. We confirmed that the structure of SiO consists of nanocrystalline Si dispersed in
an amorphous-like SiO2 matrix, and a third element is present
in the SiO2 matrix but not in the nanocrystalline Si. The
electron conductivities of B/SiO and
Sn/SiO were higher than that of SiO. Meanwhile, the electron conductivity of Al/SiO was not higher than that of SiO. This is because Al2O3 was
formed in the insulator due to the oxidization of Al. In the cycle
properties test conducted with a charge (Li storage) capacity limit
of 1000 mA h g–1, it was found that the cycle life
was improved from 170 cycles to 330 or 360 cycles in the powder with
B or Sn, respectively. When SiO2 becomes amorphous, the
reaction 5SiO2 + 4Li+ + 4e– → 2Li2Si2O5 + Si (1) proceeds,
and it is possible to form silicon and lithium silicate (Li2Si2O5), due to lithium-ion activity. The electron
conductivity was improved because they were present in the matrix
and B or Sn was dispersed in the SiO2 matrix. Therefore,
it is considered that this is because SiO2 reacts uniformly
with lithium ions due to the improvement of electron conductivity
so that the stress due to the volume change of Si is difficult to
concentrate and the destruction of the electrode is reduced.
Experimental Section
Sample Preparation
Preparation of SiO and M/SiO (M = Al, B, Sn) Powder
Normal Si powder
was prepared using a mass-produced gas-atomizing
device. A flake-shaped Si raw material (purity 98.7%) of approximately
10–20 mm was placed in a crucible with pores of φ2.5
mm at the bottom of the crucible and heated and melted in a dry argon
gas atmosphere using a high-frequency induction melting furnace. The
molten metal was then discharged at 1823 K. N2 gas was
sprayed on the molten metal at the part directly below the pores,
and it was solidified at a cooling rate of approximately 100–2 K s–1. As a result, a gas-atomized Si powder was
obtained. This powder was classified using a sieve with an opening
of 300 μm.To prepare the SiO powder, a mixture of the above-mentioned gas-atomized Si powder
and commercially available SiO2 powder (Kojundo Chemical
Lab. Co. Ltd., purity 99.9%) was placed in an austenite-based stainless
steel vessel together with high-carbon chromium-bearing steel (C 1%,
Cr 1%) balls (φ19 mm) with a Si:SiO2 weight ratio
of 54:46. The amount of each powder was 32.4 g for the Si powder and
27.6 g for the SiO2 powder. The weight of each ball was
12 kg. The weight ratio of the active material to the balls was 1:200.To prepare the M/SiO powder, a mixture of gas-atomized Si powder and commercially available
SiO2 powder and the third element M (Al:
purity 99.9%, Kojundo Chemical Lab. Co. Ltd., B: purity 99.9%, Kojundo
Chemical Lab. Co. Ltd., Sn: purity 99.0%, Kojundo Chemical Lab. Co.
Ltd.) was placed in an austenite-based stainless steel vessel together
with high-carbon chromium-bearing steel balls with a Si:SiO2:M weight ratio of 52:45:3. The amount of each powder
was 31.4 g for Si powder and 26.8 g for SiO2 powder and
1.8 g for M (Al, B, Sn) powder. The weight of each
ball was 12 kg.These vessels were sealed, the interior was
evacuated to a pressure
of 0.1 MPa, and dry argon gas was sealed through gas replacement.
The vessel was set in a vibrating ball mill device (MB-1 type manufactured
by Chuo Kakohki Co. Ltd.). After 50.4 ks of mechanical milling treatment
under the specified conditions (amplitude: ± 4 mm, frequency:
1200 rpm), the number of balls was increased, the weight ratio of
the active materials to the balls was 1:300, and the mechanical milling
was repeated for 50.4 ks.The obtained mechanical milling powder
was adjusted to a particle
size of 10 μm or less due to collisions between powders in a
0.7 MPa N2 gas stream using a jet mill device (Co-Jet manufactured
by SEISHIN ENTERPRISE Co. Ltd.) to crush the agglomerated powder.
The target powder was obtained using this process.
Preparation of M/SiO2 and SiO2 Powder
For comparison, the same powder preparation
was performed by adding only SiO2 and the third element M, without adding the gas-atomized Si powder. Consequently,
the change in the properties (reactivity with lithium ions) of the
SiO2 matrix due to the presence of the third element M was investigated.Commercially available SiO2 powder was weighed and placed in a zirconia vessel filled
with φ5 mm zirconia balls. Additionally, SiO2 powder
and the third element powder (Al powder: purity 99.9% FUJIFILM Wako
Pure Chemical Corporation, B powder: purity 99.0% FUJIFILM Wako Pure
Chemical Corporation, Sn powder: purity 99.9%, 325 mesh RARE METALLIC
Co., Ltd.) were placed in a zirconia vessel together with φ5
mm zirconia balls with a SiO2:M weight
ratio of 94:6 (powder: 1.5 g, ball: 100 g).The vessel was then
sealed and set in the Premium Line planetary
ball mill device (PL-7 type). Each powder was subjected to a mechanical
milling treatment (SiO2: 7.2 ks, Al/SiO2: 14.4
ks, B/SiO2: 7.2 ks, Sn/SiO2: 7.2 ks) at 380
rpm to obtain the target powder.
Analysis
of the Obtained Sample
The
Si crystallite sizes of the prepared SiO and M/SiO powders
were measured using X-ray diffraction (XRD, RINT-2500, Rigaku Corporation,
Cu Kα, 50 kV, 200 mA, 4° min–1, 20–60°).The morphologies of the powders were observed using a scanning
electron microscope (JSM-6490LV, 5 kV, JEOL Ltd.). In addition, the
prepared powders were attached to conductive tape for observation.The size and dispersibility of nanocrystalline Si and the third
elements were observed using a transmission electron microscope (JEM-F200,
200 kV, JEOL Ltd.). The preparation of the observation samples is
described below. First, the prepared powder was embedded in a conductive
thermosetting resin. Subsequently, a carbon-protective film was deposited
on the sample surface. Finally, these samples were cut to a size of
approximately 10 μm × 10 μm × thickness 100
nm using a high-performance focused ion beam device (MI4050, Mo mesh;
Hitachi High-Tech Corporation) and used as an observation sample.The electron conductivity of the obtained powder was evaluated
using a powder resistivity measuring unit (MCP-PD51, Nittoseiko Analytech
Co. Ltd., four-probe device). Approximately 3 g of the prepared powder
was placed in a sample holder of φ10 mm and compressed to a
maximum of 64 MPa to measure the volumetric electron conductivity.
Electrode Fabrication
SiO, M/SiO powder,
SiO2, and M/SiO2 powder were
each mixed with acetylene black, carboxymethyl
cellulose, and styrene-butadiene rubber at a weight ratio of 70:15:10:5
using a kneading machine. These were then applied on a Cu foil with
a coating amount of approximately 1.0 mg cm–2 to
obtain a mixture electrode.
Cell Assembly and Charge–Discharge
Tests
For the charge–discharge test, a 2032-type coin
was constructed, composed of the above electrode as the working electrode,
a Li metal sheet as the counter electrode, and a glass fiber filter
as the separator. Lithium bis(trifluoromethanesulfonyl)amide (LiTFSA)
dissolved in propylene carbonate (PC) was used at the concentration
of 1 M. Cell assembly and electrolyte preparation were conducted in
an Ar-filled glovebox (Miwa MFG, DBO-2.5LNKP-TS) with an oxygen content
less than 1 ppm and dew point below 173 K. Also, the authors want
to show that this material can be used in cold climates. Therefore,
it is evaluated on a PC (MP 223 K), which has a lower melting point
than EC (MP 311 K) and is hard to freeze.Regarding the SiO and M/SiO electrodes, galvanostatic charge–discharge cycling
tests were performed using an electrochemical measurement system in
the potential range of 0.005–2.000 V vs Li+/Li.
In addition, the current density and measurement temperature were
set to 1.60–1.93 A g–1 (1C) and 303 K, respectively.
Electrochemical measurements were performed with a charge limit of
1000 mA h g–1. In this study, we considered it to
be a mixture of Si and SiO2 and treated SiO2 as being inactive with lithium ions. The theoretical capacitance
was calculated assuming that only Si reacted with lithium ions. The
maximum alloying composition in this case was calculated to be Li15Si4. In this case, the theoretical capacity of
each powder was calculated to be 1931 mA h g–1 for
SiO, 1890 mA h g–1 for
Al/SiO, 1860 mA h g–1 for B/SiO, and 1890 mA h g–1 for Sn/SiO. Regarding SiO2 and M/SiO2 electrodes, galvanostatic
charge–discharge tests were performed with a potential range
of 0.005–2.000 V vs Li+/Li, a current density of
0.38 A g–1, and a measurement temperature of 303
K.
Authors: K Ogata; S Jeon; D-S Ko; I S Jung; J H Kim; K Ito; Y Kubo; K Takei; S Saito; Y-H Cho; H Park; J Jang; H-G Kim; J-H Kim; Y S Kim; W Choi; M Koh; K Uosaki; S G Doo; Y Hwang; S Han Journal: Nat Commun Date: 2018-02-02 Impact factor: 14.919