Xiaofang Lv1,2, Jie Zhang1, Yi Zhao2, Yang Liu1, Jiawen Xu1, Qianli Ma1, Shangfei Song3, Shidong Zhou1. 1. Jiangsu Key Laboratory of Oil and Gas Storage & Transportation Technology, Changzhou University, Changzhou 213016, China. 2. China Petroleum & Chemical Corporation Northwest Oilfield Branch, Petroleum Engineering Technology Research Institute, Urumqi 830011, China. 3. National Engineering Laboratory for Pipeline Safety/ MOE Key Laboratory of Petroleum Engineering/ Beijing Key Laboratory of Urban Oil and Gas Distribution Technology, China University of Petroleum-Beijing, Beijing 102249, China.
Abstract
In order to explore the growth kinetics characteristics of NGH (natural gas hydrate) in an oil and gas mixed transportation pipeline and ensure the safe transportation of the pipeline, with the high-pressure hydrate experimental loop, an experimental study on the growth characteristics of NGH in an oil-water emulsion system was carried out, and the effects of pressure, flow rate, and water cut on the hydrate induction time, gas consumption, consumption rate, and hydrate volume fraction were explored, and important experimental rules were obtained. The experiment was divided into three stages: in the rapid formation stage of the hydrate, the temperature and gas consumption rose sharply, and the pressure dropped suddenly. The induction time decreased with the increase of pressure, flow rate, and water cut. The induction time of 6 MPa was 86.13 min, which was shortened by 39.68% compared with the induction time of 142.8 min of 5 MPa. The induction time of 1500 kg/h was 88.27 min, which was shorter by 13.91% than that 102.53 min of 550 kg/h. The induction time of 20% water cut was 58.53 min, which was shorter by 13.99% than that 68.4 min of 15% water cut. The gas consumption and hydrate volume fraction were both increased with the increase of pressure and water cut and decreased with the increase in the flow rate. In the whole process of the formation of NGH, the consumption rate first increased and then decreased. The pressure-drop and apparent viscosity increased with the increase of hydrate volume fraction in a certain range. The sensitivity analysis of hydrate induction time based on the standard regression coefficient method showed that the initial pressure played a major role, followed by the flow rate and the water cut. Based on the sensitivity analysis of hydrate volume fraction by the gray correlation method, it was found that the hydrate volume fraction had the closest relationship with the initial pressure, followed by the flow rate and the water cut. Finally, the empirical formulas of induction time and hydrate volume fraction in an oil-water emulsion system were established.
In order to explore the growth kinetics characteristics of NGH (natural gas hydrate) in an oil and gas mixed transportation pipeline and ensure the safe transportation of the pipeline, with the high-pressure hydrate experimental loop, an experimental study on the growth characteristics of NGH in an oil-water emulsion system was carried out, and the effects of pressure, flow rate, and water cut on the hydrate induction time, gas consumption, consumption rate, and hydrate volume fraction were explored, and important experimental rules were obtained. The experiment was divided into three stages: in the rapid formation stage of the hydrate, the temperature and gas consumption rose sharply, and the pressure dropped suddenly. The induction time decreased with the increase of pressure, flow rate, and water cut. The induction time of 6 MPa was 86.13 min, which was shortened by 39.68% compared with the induction time of 142.8 min of 5 MPa. The induction time of 1500 kg/h was 88.27 min, which was shorter by 13.91% than that 102.53 min of 550 kg/h. The induction time of 20% water cut was 58.53 min, which was shorter by 13.99% than that 68.4 min of 15% water cut. The gas consumption and hydrate volume fraction were both increased with the increase of pressure and water cut and decreased with the increase in the flow rate. In the whole process of the formation of NGH, the consumption rate first increased and then decreased. The pressure-drop and apparent viscosity increased with the increase of hydrate volume fraction in a certain range. The sensitivity analysis of hydrate induction time based on the standard regression coefficient method showed that the initial pressure played a major role, followed by the flow rate and the water cut. Based on the sensitivity analysis of hydrate volume fraction by the gray correlation method, it was found that the hydrate volume fraction had the closest relationship with the initial pressure, followed by the flow rate and the water cut. Finally, the empirical formulas of induction time and hydrate volume fraction in an oil-water emulsion system were established.
With the development of
oil and gas resources gradually moving
from the land to the ocean, the study on the growth kinetic characteristics
of hydrates under the oil and gas mixed transportation system with
high pressure and low temperature had become a hot issue in the industry.[1,2]The high-pressure and low-temperature environment in deep sea provided
convenient conditions for the formation of natural gas hydrate (NGH),
but at the same time, it also brought great challenges for the safe
transportation of NGH.[3−5] In view of this, the application of risk prevention
and control technology was born. This new risk control technology
allowed the hydrate to be transported in the form of slurry in the
pipeline, which had the advantages of low-cost and environmentally
friendly. It could alleviate the disadvantages of low natural gas
transportation efficiency in the traditional pipeline transportation
process and had gradually become the focus of the current research.[6−8] The studies of hydrate growth kinetics were the basis of risk control
technology. However, there was still a lack of comprehensive understanding
of the hydrate formation mechanism and growth kinetics. This would
directly affect the quantitative calculation and risk assessment of
gas hydrate transport by pipelines. In the study of hydrate growth
kinetics, the induction time, gas consumption, and hydrate volume
fraction were the key parameters that affect the safe and stable transportation
of NGH. These key parameters would be affected by pressure, flow rate,
water cut, and so forth. Therefore, the safe transportation process
of deep-sea hydrate slurry must deeply explore the basic theoretical
issues of the formation mechanism and hydrate growth dynamics, so
as to obtain not only the key parameters to ensure the safe transportation
of slurry in practical mixed transportation pipelines but also the
general laws to improve slurry transportation efficiency.[9−11]At present, the research results of hydrate growth kinetics
in
the oil–water emulsion system were as follows: in terms of
microscopic experiments, Sun[12] and Chen
used laser scattering technology to describe that the particle diameter
during hydrate formation increased rapidly from the initial reaction
stage to the maximum and finally tended to be stable. When the flow
rate of the system was increased, the average diameter decreased,
and the particle distribution curve moved to the left. Song[13] et al. captured the micromorphology and microflow
behavior of hydrate particles with high-speed cameras and found that
in the hydrate slurry, the proportion of small hydrate particles gradually
decreased, while that of large hydrate particles gradually increased.
In addition, the average particle size of hydrate particles gradually
increased during the flow process and eventually tended to be stable.
The particle size distribution of hydrate in the flow field accorded
with normal distribution. Lv[14,15] found that there were
two peaks in the size distribution of hydrate particles based on the
FBRM. When the hydrate started to form, the particles aggregated to
reach the first peak, and then, under the effect of shear force, the
aggregation was dispersed into small particles, the particle size
gradually decreased, the fluid viscosity increased, the flow rate
decreased, the particles gradually gathered and deposited, and finally
blocked the pipeline to reach the second peak. The influence of the
dosage of antiagglomerant and water cut on the particle size was studied.
The results showed that the particle size decreased with the increase
of the dose of antiagglomerant and that the particle size increased
with the increase of water cut. Under high shear force, the smaller
the diameter was, the better the slurry transportation was in a certain
pipe length. This indicated that the microscopic characteristics of
hydrate particles would be affected by factors such as flow rate,
dosage, and water cut and then showed different characteristics, affecting
the safe operation of mixed transport pipelines.[16] In addition, the microscopic characteristics of hydrate
particles also affected the macroscopic parameters of the slurry,
and the interaction between microscopic characteristics and macroscopic
parameters resulted in the complexity and variability of the slurry.Balakin[17] et al. found that the slurry
viscosity depended on the size of hydrate particles and the adhesion
between particles. Cao[18] et al. established
a rheological prediction model to simulate the variation of slurry
viscosity with hydrate particle size and verified the feasibility
of the model in combination with experimental data; it was found that
when the particle diameter increased from 142 to 293 μm, the
flow stability of stratified flow increased. In slug flow, the viscosity
and density of the hydrate slurry would increase with the collision
and coalescence of particles, thus weakening or inhibiting the flow
of the hydrate slurry. On the contrary, flow patterns could also affect
the microscopic characteristics of hydrate particles. Ding[19] et al. discussed the influence of flow patterns
on hydrate phase transformation and microscopic behavior and established
a comprehensive model for the agglomeration and deposition of NGH
under different flow patterns. Liu[20] et
al. studied the influence of particle agglomeration on the flow characteristics
of the gas hydrate slurry and found that the agglomeration of hydrate
particles would increase the pressure drop of the hydrate slurry,
while the pressure drop decreased slightly in the process of particle
deposition. Sun[21] used FLUENT to simulate
the flow of hydrate slurry in a horizontal pipe and found that with
the gradual increase of hydrate particle size, the pressure-drop of
the hydrate slurry also gradually increased.To sum up, the
microscopic characteristics of hydrate particles
were the essential factors affecting the hydrate growth kinetics.
At present, the research on hydrate growth dynamics mainly focused
on hydrate growth and nucleation. However, the aggregation characteristics
of hydrate particles were the main cause of pipeline blockage, and
corresponding measures should be taken to prevent the accumulation
of hydrate particles.In terms of macro experiments, Shi[22] et al. explored the variation of induction time
of gas hydrate formation
with system pressure and flow rate and found that high pressure and
large flow rate would shorten the induction time, but higher pressure
would also aggravate the risk of pipe plugging while accelerating
the rate of hydrate generation.[23]an[24] et al. analyzed and compared the inhibition
effect of combined antiagglomerant and the single antiagglomerant
on hydrate formation in an oil–water system. The results showed
that the use of combined antiagglomerant before hydrate formation
could effectively inhibit the nucleation and growth of hydrate particles
and prolong the hydrate induction period. However, in the process
of hydrate formation, the addition of combined antiagglomerant would
cause the coalescence of hydrate particles and eventually led to pipeline
blockage. The above research results showed that in the actual pipeline
operation, the flow rate and pressure should not be too high. Adding
a dose of antiagglomerant, adding time of antiagglomerant, and use
of combined antiagglomerant were important factors affecting the safe
operation of pipelines.[25,26]Chen[27] et al. explored the influence
of water cut, the amount of Span20, and the degree of supercooling
on the induction period of methane hydrate with the high-pressure
reactor and found that the degree of undercooling was the main factor
affecting the induction time. When the degree of supercooling was
greater than 4 K, the average formation time of methane hydrate was
less than 200 min. However, considering that the flow system was more
in line with the actual flow of NGH, the experimental data of the
loop were more convincing. Therefore, Sun[28] et al. measured the induction time in (R12 + water) and (CH4 + THF + water) systems by a U-bend tube and found that the
induction time was exponentially related to the driving force, and
the flow rate also had a significant effect on the hydrate nucleation.
In view of this, a new induction time model shown as eq combining the driving force and
the flow rate was proposed, which was in good agreement with the experimental
data. However, this model was relatively simple and involved fewer
parameters. The system used was limited.Chen[29] et
al. considered that the presence
of wax in the actual mixed pipeline would seriously affect the slurry
flow safety, so the induction time model of NGH shown as eq in the waxy water-in-oil emulsion
system was established based on the model proposed by Kashchiev[30] and Firoozabadi. However, this model was only
applicable to the static reaction system, and its application to the
flow system remained to be studied.In addition to wax, many other impurities
in the system also affected
the induction time. Zi[31] et al. found that
the presence of silica sand could greatly shorten the induction time
of methane hydrate in the oil-in-water emulsion. Wang[32,33] et al. increased the sand particle size and found that the induction
time was significantly shortened. However, Chen[34] et al. reached a completely different conclusion: at the
gas–water interface, the presence of sand particles could prevent
methane gas from entering the water, inhibit the nucleation of hydrate,
and lead to the increase of induction time. Therefore, complex fluid
composition and variable flow parameters aggravated the difficulty
of hydrate induction time research. Therefore, future studies should
focus on multifactor coupling analysis to provide a more theoretical
basis for the actual mixed transportation pipeline.[35]In addition to induction time, the pressure-drop,
viscosity, and
so forth were also affected by many factors. As an important parameter
of slurry safe flow, pressure drop was affected by flow rate, water
cut, initial pressure, hydrate volume fraction, and so on. Prah[36] and Yun studied the pressure drop characteristics
of CO2 hydrate in the flow loop and found that the pressure
drop gradient increased with the increase of the average flow rate
of hydrate. Basha[37] et al. conducted slurry
flow experiments with different water cuts and found that when the
water cut was 0–40%, the pressure drop decreased, and with
the increase of water cut, the pressure-drop increased. In view of
this, domestic and foreign scholars had established pressure drop
prediction models under different systems. Chen[38] et al., taking into account the hydraulic action, particle
collision effect caused by particle aggregation, and energy dissipation
caused by hydrate–liquid friction, established a pressure drop
prediction model under turbulent flow conditions, which could better
describe the flow characteristics of the hydrate slurry. Zhang[39] established a prediction model of pressure drop
during the deposition process by considering the porosity of the hydrate
deposition layer and the hydrate deposition behavior of condensate
near the cold wall, which provided a theoretical basis for the gas
transport efficiency and safety of pipelines in seabed and cold regions.There were many factors affecting slurry viscosity,[40] including system temperature, pressure, shear
rate, flow rate, water cut, and so forth. Domestic and foreign scholars
have carried out experiments on the viscosity of hydrate slurry in
different systems such as TBAB,[41] TBAF,[42] TBPB,[43] THF, HCFC-141B,[44] and CO2[45] with the help of experimental devices such as reactors, loop, or
rheometers. Based on the power law, Herschel–Bulkley, and cross
constitutive equations, some viscosity prediction models were proposed.
Camargo and Palermo[46] proposed an effective
theoretical medium viscosity model considering the agglomeration of
hydrate particles, which had been widely recognized by hydrate researchers.
Chen[47,48] et al. analyzed the viscosity of the hydrate
slurry with the help of a U-shaped bend pipe and established the power
law model and Herschel–Bulkley model. The results showed that
the non-Newtonian property of the hydrate slurry became more obvious
with the increase of hydrate volume fraction. Shi[49] et al. studied the viscosity of hydrate slurry in waxy
and no-wax systems with the help of the rheological measurement system.
Based on the effective theoretical medium viscosity model established
by Camargo[46] and Palermo, particle number,
particle Reynolds number, and particle Weber number were introduced
to describe the effects of hydrate aggregation and fragmentation on
its viscosity, and a semiempirical model of applicability was established.Although the viscosity and pressure drop prediction models established
at present had good applicability in a specific system, the results
were not ideal when applied to other systems, and there were certain
deviations. Therefore, in the following studies, the model should
be optimized and explored from the aspects of comprehensive analysis
of different systems, the property parameters of hydrate particles,
and the coupling relationship between hydrate and multiphase flow
in order to achieve a more accurate description of the actual slurry
flow.To sum up, in terms of macroscopic experiments, a large
number
of experimental studies on hydrate growth dynamics had been carried
out by predecessors, and important theoretical results have been obtained,
providing guidance for hydrate formation prediction and hydrate risk
control technology. However, there was still a lack of comprehensive
understanding of the influence of key factors such as pressure, flow
rate, and water cut on hydrate growth kinetics in the whole flow system.
Induction time, gas consumption, and volume fraction were the most
important parameters of hydrate growth kinetics, and the accuracy
of their quantitative characterization needed to be improved. The
influence degree of key factors on the parameters of hydrate growth
kinetics was the key to further determine the prediction model, but
the sensitivity analysis of the influence degree of key parameters
in relevant experiments had not been carried out in detail. At present,
the established prediction model was based on a static system, or
involved few influence parameters, or only applied to specific system,
so it was not able to describe the actual flow situation comprehensively.
Based on this, the author carried out an experimental study on the
growth kinetic characteristics of oil–water emulsion NGH with
the help of a high-pressure hydrate experiment loop. Taking the initial
pressure, initial flow rate, water cut, and other key factors that
affect the hydrate growth kinetics into consideration, the growth
kinetic parameters such as induction time, gas consumption, volume
fraction, and so on were comprehensively analyzed to quantitatively
characterize the growth kinetic characteristics of hydrate. Sensitivity
analysis of induction time and hydrate volume fraction was conducted
to determine the primary and secondary influencing factors, so as
to improve the prediction accuracy of the quantitative characterization
model. This paper could provide strong support for the application
of new hydrate risk control technology.
Results
and Discussion
Analysis of Typical Experimental
Phenomena
The experiment was carried out under the water-bath
temperature
at 1 °C, the flow rate of 550 kg/h, and the pressure of 5 MPa.
The results are shown in Figure . It could be seen from the figure that temperature,
pressure, gas consumption, and pressure drop all changed with the
running time. The variation trend was similar to the growth characteristics
of NGH in the oil-in-water emulsion system described in the previous
literature,[50−52] and the experimental process could be roughly divided
into three stages.
Figure 1
Variation of gas consumption, temperature, pressure, and
pressure
drop with time.
Variation of gas consumption, temperature, pressure, and
pressure
drop with time.The stage of induction period:
the temperature dropped sharply
because of the cooling of the cryogenic water bath, and the solubility
of natural gas in the liquid phase gradually increased with the decrease
of temperature, resulting in the gas dissolving and absorbing the
surrounding heat, and the temperature dropping again, when reduced
to the equilibrium temperature TC, led
the system into the induction period. Until the temperature was reduced
to T0. The induction period ended, the
period of TC – T0 was called macroscopic induction time, when the system
temperature reached the lowest point. The hydrate formation curve
could be defined by the Chen–Guo[53] model and natural gas composition, as shown in Figure . The dissolution of natural
gas in the liquid phase caused the pressure of the system to decrease
uniformly. The change of gas consumption was not obvious and showed
a trend of slow rise. The pressure drop fluctuated up and down in
a small range, which might be caused by the magnetic circulating pump
used in the experiment. It could be observed through the visible tube
section that the fluidity in the tube was good at this time, and there
was no hydrate generation.
Figure 2
Hydrate formation curve.
Hydrate formation curve.The stage of hydrate massive formation: when the temperature dropped
to T0, the system reached the thermodynamic
conditions for the formation of gas hydrate. At the end of the induction
period, the hydrate began to form. Because the temperature of the
water bath jacket was lower than the temperature of the system, it
could be observed through the visible pipe section that the first
hydrate forms on the wall surface. Due to the exothermic reaction
of hydrate generation, the temperature of the system rose rapidly
in a short time. The temperature of the loop temperature measuring
point detected that the temperature rose from 279.99 to 281.87 K.
Gas hydrate generation consumed a lot of natural gas, so the rate
of pressure drop increased obviously. The gas consumption and the
consumption rate increased obviously. The formation of hydrate increased
the slurry viscosity, so the pressure drop increased in a fluctuating
manner with a large range of changes. At this time, the fluctuation
might be caused by the system vibration due to the collision and coalescence
of hydrate particles. The hydrate on the wall slides down and flowed
with the liquid phase under shear force between the pump and the fluid,
and the flow state was good.The stage of hydrate slurry stable
flow: soon after the time T0, the temperature
began to drop again, mainly
because the rate of hydrate formation decreased, and the heat released
from hydrate formation was lower than that of water bath cooling.
Because the amount of dissolving gas was reduced, the pressure dropped
slowly. Gas consumption increased slowly, indicating that hydrate
was still forming, but the consumption rate slowed down. When the
pressure no longer dropped, the temperature reached the water bath
temperature and remained stable, and the gas consumption reached the
maximum, hydrate was no longer forming, and the slurry flowed steadily.Through the above experimental data and phenomena, it could be
obtained that the parameters of pressure, temperature, gas consumption,
and pressure drop changed from the induction period to the steady
flow of the slurry, which showed that the temperature dropped from
the beginning to the sudden rise of hydrate formation and then to
the slow decline. The pressure declined slowly at the beginning to
a sharp drop when the hydrate was formed and then to a slow drop.
The gas consumption increased slowly at the beginning to a sharp rise
when hydrate was formed and then remained stable. The pressure drop
changed from not obvious at the beginning to fluctuate increased at
the time of hydrate formation and then to be stable. These experimental
results had a good guide to the study of the growth characteristics
of NGH.
Influence of Different Pressures on the Hydrate
Growth Kinetics
Influence of Different
Pressures on the
Hydrate Induction Period
By changing the initial pressure
of the system (4.1, 5, and 6 MPa), the experiment studied the influence
of the initial pressure in the pipeline flow system on the hydrate
induction period. Due to the randomness of the hydrate induction time,
3–5 repeated measurement experiments were carried out under
the same condition and the induction time was recorded each time,
as shown in Figure . It showed that the experiment had good repeatability and the data
of induction time were basically accurate.
Figure 3
Natural gas induction
time during three reproduced formation experiments
in the flow-loop.
Natural gas induction
time during three reproduced formation experiments
in the flow-loop.The experimental parameters
are shown in Table . According to Table , under the temperature of 270.15 K and flow
rate of 1200 kg/h, the induction times corresponding to different
initial pressures were 120.50, 90.27, and 84.43 min, respectively.
Under the temperature of 274.15 K and flow rate of 1500 kg/h, the
induction times corresponding to different initial pressures were
208.67, 123.80, and 75.43 min, respectively. When the initial pressure
increased from 4.1 to 5 MPa, the induction time was shortened by 25.08
and 40.67%, and when the initial pressure increased from 5 to 6 MPa,
the induction time was shortened by 6.46 and 39.07%, respectively.
Therefore, the induction time of NGH decreased with the increase of
initial pressure. This phenomenon could be explained as follows: according
to the hydrate growth kinetics theory, the increase of initial pressure
led to the increase of supersaturation of the system, and then, the
driving force of hydrate crystallization became larger and the nucleation
and crystallization rate accelerated, so the hydrate induction period
was shorter. According to the experiment of Maeda,[54] this conclusion was also applicable to the static reactor
system. Factors such as temperature and degree of undercooling and
supersaturated had important effects on the hydrate induction period
as well as pressure, which could be mainly attributed to the change
of driving force of hydrate nucleation. Therefore, with the decrease
of temperature and the increase of subcooling degree and supersaturation
degree, the driving force of hydrate crystallization nucleation increased
and the hydrate induction period shortened. In an actual pipeline,
pressure, subcooling, and supersaturation driving forces should not
be too large and the temperature should not be too low. Avoid formation
of hydrate particles within a certain pipe length.
Table 1
Experimental Data
initial pressure
(MPa)
mass flow (kg/h)
temperature (K)
induction time (min)
4.1
1200
270.15
120.67
5.0
1200
270.15
90.33
6.0
1200
270.15
84.27
4.1
1500
274.15
208.67
5.0
1500
274.15
123.80
6.0
1500
274.15
76.13
Influence of Different Pressures on Gas
Consumption
Figure showed the variation of gas consumption in the hydrate mass
formation stage at different initial pressures (4.1, 5, and 6 MPa)
under the same temperature and mass flow. During the induction period,
gas consumption was mainly dissolved gas, and the consumption rate
was not obvious. Therefore, the following would focus on analyzing
the variation rule of gas consumption during the stage of hydrate
rapid growth. Due to the rapid formation of hydrate, a large amount
of gas was consumed, so the gas consumption sharply increased, the
growth rate was obviously accelerated. When the temperature was 274.15
K and the flow rate was 1500 kg/h, the gas consumption increased with
the increase of the initial pressure. The same rule could still be
obtained by changing the external temperature and the initial flow
rate. At 1200 kg/h, the gas consumption at pressure 6 MP was twice
that at 4 MPa, and at 1500 kg/h, the gas consumption at pressure 6
MP was three times that at 4 MPa. The explanation for this phenomenon
was that the when the initial pressure increased, the driving force
increased, and the hydrate formation rate was faster within the same
time, so the final gas consumption was greater. It was also verified
that there was no direct relationship between the gas consumption
and the length of induction time.
Figure 4
Influence of different initial pressures
on gas consumption (4.1,
5, and 6 MPa).
Influence of different initial pressures
on gas consumption (4.1,
5, and 6 MPa).As shown in Figure , the gas consumption data under the condition
of 6 MPa to 270.15
K to 1200 kg/h were nonlinear fitted and the first derivative of the
obtained fitting curve was taken, and the change of gas consumption
rate in the rapid growth stage could be obtained, which showed a trend
of first rise and then declined on the whole. The peak value of the
gas consumption rate was reaching 0.0075. The main reason was that
hydrate growth was controlled by driving force factors such as coolness
and supersonic saturation at the early stage, and the effect of mass
and heat transfer was small. However, in the stage of hydrate rapid
formation, although the gas consumption rate was controlled by the
intrinsic dynamics at the beginning, and the growth rate showed an
upward trend, however, in the stage of hydrate rapid formation, with
the growth and aggregation of the hydrate, mass and heat transfer
gradually occupied the dominant position, leading to a gradual decline
in the gas consumption rate, and finally tended to be stable. The
study of Wu[55] showed that the hydrate formation
rate in the experiment with an initial pressure of 4 MPa was about
1.5 times that of the experiment with an initial pressure of 3 MPa,
which was the same as the experimental result.
Figure 5
Variation trend of the
gas consumption rate (6 MPa to 270.15 K
to 1200 kg/h).
Variation trend of the
gas consumption rate (6 MPa to 270.15 K
to 1200 kg/h).
Influence
of Different Pressures on Hydrate
Volume Fraction
Figure showed the changes of hydrate volume fraction at different
initial pressures (4.1, 5, and 6 MPa) under the same temperature and
mass flow. It could be seen from the figure that the change rule of
hydrate volume fraction with initial pressure was consistent with
gas consumption but contrary to the change of induction time. Under
the condition of 6 MPa to 270.15 K to 1200 kg/h, the hydrate volume
fraction reached the maximum, up to 7.47%, about 2.13 times of the
volume fraction under 4.1 MPa; the hydrate volume fraction at 4.1
MPa to 274.15 K to 1500 kg/h was about 1.7%, which was 1/3 of that
under the same condition of 6 MPa. On the one hand, increasing the
initial pressure could accelerate the formation rate of hydrate and
shorten the induction period. On the other hand, by increasing gas
consumption and hydrate volume fraction, the slurry viscosity and
pressure drop in the pipe were changed. Figure showed the changing rules of flow pressure
drop and slurry viscosity with hydrate volume fraction.
Figure 6
Influence of
initial pressure on hydrate volume fraction (4.1,
5, and 6 MPa).
Figure 7
Variation of pressure drop and apparent viscosity
under different
hydrate volume fractions.
Influence of
initial pressure on hydrate volume fraction (4.1,
5, and 6 MPa).Variation of pressure drop and apparent viscosity
under different
hydrate volume fractions.Figure showed
that the pressure-drop and apparent viscosity increased within a certain
range with the increase of the hydrate volume fraction and the slurry
gradually transformed into non-Newtonian fluids, which aggravated
the risk of pipe plugging. When the hydrate volume fraction increased
to the critical value, the pipeline was blocked, and the pressure-drop
and apparent viscosity decreased. The hydrate volume fraction was
increased with the increase of initial pressure; therefore, the risk
of pipe plugging increased with the increase of initial pressure.
This conclusion was the same with Li[56] et
al. that gas hydrate plugging was more likely to occur in pipelines
under high pressure in oil–water systems.Hydrate formation
would change not only the pressure drop and apparent
viscosity of the slurry but also the flow pattern of the slurry. Ding[57] et al. studied hydrate slurry flow characteristics
before and after hydrate formation at different gas–liquid
flow rates using the high-pressure flow loop. The migration trend
of the multiphase flow pattern was obvious before and after hydrate
formation. In the presence of hydrate particles, the slurry was easier
to transition from stratified flow to slug flow. Therefore, in order
to ensure the safe operation of the mixed transportation pipeline,
the initial pressure should not be too high to lead to the increase
of hydrate volume fraction, resulting in the increase of pressure
drop, slurry viscosity, and a change in flow patterns. Ultimately,
increasing the blocking risk (Table ).
Table 2
Experimental Parameters
initial pressure (MPa)
initial flow (kg/h)
temperature (K)
induction time (min)
5
550
274.15
135.2
5
1500
274.15
128
5
550
272.15
86.8
5
1300
272.15
75.06
6
550
274.15
102.53
6
1500
274.15
88.27
6
550
272.15
80
6
1300
272.15
65.8
Influence of Different
Flow Rates on the Growth
Kinetics of Hydrate
Influence of Different
Flow Rates on the
Induction Period of Hydrate Formation
Figure showed the variation of the induction time
of NGH with flow rate. The experimental data are shown in Table . Under the condition
of initial pressure of 5 MPa and temperature of 274.15 K, the induction
time at the flow rate of 550 kg/h was 135.2 min, which was about 5.33%
shorter than that at the flow rate of 1500 kg/h, which was 128 min.
When the temperature was reduced to 272.15 K, the induction time corresponding
to the flow rate of 1300 kg/h was shortened by 12.9% compared with
that of the flow rate of 550 kg/h. Under the condition of initial
pressure of 6 MPa and temperature of 274.15 K, the induction time
at the flow rate of 550 kg/h was 102.53 min, which was shortened by
about 13.91% compared with the corresponding induction time of 88.27
min at 1500 kg/h. When the temperature dropped to 272.15 K, the induction
time corresponding to the flow rate of 1300 kg/h was shortened by
about 17.75% compared with the flow rate of 550 kg/h. The lower the
temperature, the shorter the induction period. From this, it could
be concluded that the induction time was shortened with the increase
of flow rate. The main reason was that with the increase of flow rate,
the turbulence degree of the slurry was higher, the nucleation points
were more, and the mass transfer was strengthened, so the induction
period was shortened. However, this was different from the tendency
that induction period decreased first and then increased with the
increase of flow rate obtained by Li[58] et
al. in the oil-in-water system, which could be explained as follows:
the increase of the flow rate aggravated the frictional heat generation
between the fluid and wall and between the fluid and fluid, weakened
the cooling effect of the experimental system, inhibited the crystallization
and nucleation of hydrate, and prolonged the hydrate induction period.
Figure 8
Influence
of different initial flows on induction time.
Table 3
Experimental Data
initial pressure (MPa)
water cut (%)
induction
time (min)
5
15
150
5
20
64
6
15
68.4
6
20
58.53
7
15
63.73
7
20
50.4
Influence
of different initial flows on induction time.
Influence of Different
Flow Rates on Gas
Consumption
Figure showed the changes of gas consumption in the four groups
under the same pressure and different flow rates. As can be seen from Figure , during the rapid
growth stage of the hydrate, gas consumption rose sharply, and the
consumption rate is shown in Figure , showing a trend of the first rise and then decline.
The peak value of the consumption rate was 0.015. The maximum gas
consumption was 58 mol at 5 MPa to 272.15 K to 550 kg/h, which was
1.29 times of that at 1300 kg/h. Under the condition of 5 MPa to 270.15
K, the gas consumption of 550 kg/h was 2.33 times that of 1300 kg/h.
Under the pressure of 6 MPa, the similar experimental law could still
be obtained. It indicated that the gas consumption decreased with
the increase of the flow rate. The explanation for this conclusion
was that the increase of the flow rate led to the decrease of the
heat transfer efficiency in the tube, and the heat released from hydrate
generation was not easy to be taken away, the heat transfer was limited,
thus resulting in the decrease of gas consumption. It was also verified
that the large flow rate could not only shorten the induction period
but also inhibit the formation of hydrate in the later stage. In the
actual mixed transportation pipeline, it was necessary to control
the flow rate not to be too high to shorten the hydrate induction
period, accelerating the hydrate generation rate within the limited
pipe length. In addition, the flow rate should not be too low, resulting
in increased gas consumption in the hydrate growth stage, and eventually
increased hydrate volume fraction, leading to the risk of pipe blocking.
Therefore, reasonable flow rate was an important factor for safe operation
of the pipeline.
Figure 9
Influence of different initial flow rates on gas consumption
(a:
5 MPa; b: 6 MPa).
Figure 10
Variation of gas consumption
rate (6 MPa to 270.15 K–830
kg/h).
Influence of different initial flow rates on gas consumption
(a:
5 MPa; b: 6 MPa).Variation of gas consumption
rate (6 MPa to 270.15 K–830
kg/h).
Influence
of Different Flow Rates on Hydrate
Volume Fraction
Figure showed the variation of hydrate volume fraction in
two groups at different flow rates and same initial pressure. As can
be seen from the figure, the change of hydrate volume fraction at
different flow rates was consistent with the change rule of gas consumption,
which rose first and then tended to be stable in the stage of hydrate
mass generation. Under the condition of 6 MPa to 274.15 K, the hydrate
volume fraction corresponding to 1500 kg/h was the smallest, which
was about 1.25 times of 550 kg/h. While under the condition of 5 MPa
to 272.15 K, the hydrate volume fraction of 550 kg/h was the largest,
which was about 3/4 of that of 1300 kg/h. This also showed that the
factors that control hydrate growth during the growth stage were different;
in the early stage, it was controlled by intrinsic kinetics and the
growth rate was accelerated. With the formation of hydrate, it was
mainly affected by mass and heat transfer. However, the restriction
of mass and heat transfer was more obvious at a higher flow rate,
so the final hydrate volume fraction increased.
Figure 11
Influence of different
initial flow rates on hydrate volume fraction
(a: 5, b: 6 MPa).
Influence of different
initial flow rates on hydrate volume fraction
(a: 5, b: 6 MPa).This conclusion was
consistent with the effect of flow rate on
hydrate volume fraction simulated by Wang[59] et al. based on OLGA, the peak value of hydrate volume fraction
increased with the increase of flow rate. When the flow rate reached
4500 m3/d, no hydrate was formed in the pipeline.
Influence of Different Water Cuts on the Hydrate
Growth Kinetics
Influence of Different
Water Cuts on the
Induction Period
Figure showed the influence of different water cuts on the
hydrate induction time. The experimental data are shown in Table . As can be seen from
the figure, under the same pressure of 5 MPa, the induction time of
20% water cut was 64 min, which was 57.3% shorter than the induction
time of 150 min under 15% water cut, the induction time at 6 and 7
MPa was shortened by 13.99 and 20.92%, respectively. Therefore, with
the increase of water cut, the induction time shortened. This phenomenon
could be explained as follows: the increase of water cut made the
medium in the tube mix evenly, the surface area of oil–water
and gas contact increased, and then, the nucleation points increased,
leading to the acceleration of the formation rate, so the macroscopic
induction time was shortened. In view of this, in the actual mixed
pipeline, it should be guaranteed that the water cut was nearly possible
to be low. However, the conclusion was not consistent with the conclusion
of Turner,[60] who believed that the induction
time presented a V-shape with the increase of water cut. The explanation
for this was that the dissolved gas in unit liquid volume decreased
with the increase of water cut. In the process of hydrate nucleation
and growth, the mass transfer of gas was limited. Thus, inhibiting
the formation of hydrate.
Figure 12
Influence of different water cuts on the induction
time (5; 6;
and 7 MPa).
Table 4
Experimental Parameters
initial pressure (MPa)
flow rate (kg/min)
water cut (%)
induction
time (h)
calculated value (h)
error (%)
average
error (%)
4.1
20
15
0.84
1.0840
29.05
27.10
5
20
15
0.71
0.8500
19.72
6
20
15
0.63
0.5900
6.35
4.1
9.17
15
2.48
1.5172
36.25
5
9.17
15
2.25
1.2832
40.32
6
9.17
15
1.71
1.0232
40.16
5
14.17
15
2.5
1.0832
48.42
6
14.17
20
1.07
0.9732
9.05
7
14.17
20
0.84
0.7132
15.10
4
19
10
1.98
1.0000
49.49
4.5
16.7
10
0.76
0.9620
26.58
5
19
10
0.7
0.7400
5.71
Influence of different water cuts on the induction
time (5; 6;
and 7 MPa).
Influence of Different
Water Cuts on Gas
Consumption
Figures and 14, respectively, showed the influence
rules of different water cuts on gas consumption and consumption rate.
As can be seen from Figure , with the increase of water cut, the gas consumption rose
rapidly at first and then became stable. At the same pressure, the
gas consumption increased with the increase of water cut. Under 5
MPa, the gas consumption under 20% water cut was 1.5 times that of
15% water cut, and under 6 MPa, the gas consumption under 20% water
cut was 1.09 times that of 15% water cut. The first-order derivative
of the gas consumption at different water cuts under 6 MPa could get
the change of the gas consumption rate. As shown in Figure , in the rapid formation stage
of hydrate, the gas consumption rate first increased and then decreased.
The peak value of the gas consumption rate was increased by the increase
of water cut, and the time needed to reach the peak value decreased
with the increase of water cut. The reasons for the above phenomena
could be summarized as follows: the higher the water cut, the larger
the interface surface of the oil–water phase, the mass transfer
would be enhanced under the same pressure, so the growth rate would
increase. The decrease of the rate also indicated that the hydrate
was mainly affected by the mass and heat transfer during the late
growth period.
Figure 13
Influence of different water cuts on gas consumption (a:
5, b:
6, and c: 7 MPa).
Figure 14
Influence of different
water cuts on gas consumption rate (6 MPa).
Influence of different water cuts on gas consumption (a:
5, b:
6, and c: 7 MPa).Influence of different
water cuts on gas consumption rate (6 MPa).
Influence of Different Water Cuts on Hydrate
Volume Fraction
Figure showed the influence rule of different water cuts
on hydrate volume fraction. The variation trend was roughly the same
as that of gas consumption, rising first and then tending to be stable.
At the same pressure of 5 MPa, the hydrate volume fraction with 15%
water cut was higher than that with 20% water cut, and the same conclusion
was reached at 6 and 7 MPa. In addition, the hydrate volume fraction
reached the maximum under the condition of 7 MPa–20%, up to
16%, indicating that the hydrate volume fraction increased with the
increase of water cut. In the above studies, it had been concluded
that the pressure-drop and apparent viscosity increased with the increase
of hydrate volume fraction. Therefore, in the actual mixed pipeline,
the water cut should not be too high to ensure that the hydrate volume
fraction was not too large, resulting in pressure drop and apparent
viscosity increase, and eventually causing pipeline blockage.
Figure 15
Influence
of different water cuts on hydrate volume fraction (a:
5, b: 6, and c: 7 MPa).
Influence
of different water cuts on hydrate volume fraction (a:
5, b: 6, and c: 7 MPa).
Empirical Formula of Induction Time Was Established
in the Oil–Water Emulsion System
According to the
above research, the induction time was affected
by the initial pressure, flow rate, and water cut. In view of this,
this paper adopted the “standard regression coefficient method”
to conduct sensitivity analysis on the influence of the initial pressure,
flow rate, and water cut on the induction time in order to determine
the level of sensitivity to each factor.The standard regression
coefficient method was used for sensitivity
analysis, and the equations were as shown in eqs –11. The dependent
variable Y was affected by the independent variables X1, X2, X3,..., X, and a total of n experiments were carried out.X is the value of the independent variable.X in the k test and Y is the
result of the dependent
variable Y in the k test. If there
was a linear relationship between Y andX, the regression equation was as followsAmong themThe standard regression coefficient was:The greater the absolute value of the
standard regression coefficient,
the greater the influence of X on Y.Some experimental parameters
are shown in Table . The initial pressure, flow rate, and water
cut were taken as independent variables X1, X2, and X3, respectively, and the induction time was the dependent variable Y which could be calculated from eqs –11List the equations to solve
the regression coefficientThe coefficients of the solution
wereThe standard regression coefficient
was finally obtainedCould be seen from the results
|| >
|| >
||, so
the initial pressure had the greatest
influence on the induction period, the flow rate was the second, and
the influence of water cut was the least.Furthermore, the coefficient
of the constant term was obtained
by eq as followsThe constant term and regression coefficient were substituted
into Y = a + b1x1 + b2x2 +...bx to
obtain the functional
relationship between the induction time and each variable, as shown
in eq . It should
be noted here that the calculation data of the whole parameters came
from the experiment conducted in the flow loop. Therefore, when using
this formula to predict induction time, it was necessary to combine
different actual loop correlation conditions and add relevant correction
coefficients for correction.By comparing the calculated values with the experimental values,
it was found that most of the relative errors were within 30% and
the average error was 27.1%. Therefore, the empirical formula could
better predict the induction time in the oil–water emulsion.Above all, combining various factors influence the hydrate formation
induction period in the actual mixed pipeline, and to prevent the
hydrate formation from the pipeline blockage, reducing the pressure
was the most effective measure. Second, the induction period could
be prolonged by reducing the flow rate and water cut. These measures
could reduce the probability of hydrate generated within a limited
length, so as to ensure the security of the pipeline.The empirical
formula of hydrate induction period given in this
work involved many parameters, which were all key parameters affecting
the hydrate induction time, so it could better describe the NGH induction
time of oil-in-water emulsion. The hydrate induction period model
was applied to the system with high flow rate (1940 kg/h) and low
pressure (3.2 MPa) established by LV[61] et
al. The experimental results showed that the hydrate formation induction
time was 0.71 and 1.50 h, respectively, compared with 0.90 and 1.58
h calculated by the hydrate induction period model. The relative errors
were 26.76 and 5%, indicating that the induction period model could
be better applied to systems with high flow rate and low pressure.However, the hydrate induction time would be shortened or extended
due to different experimental equipment or systems. Table listed the induction period
distribution of different experimental systems. As can be seen from Table , due to different
factors considered in the experimental system, the induction period
was widely distributed, ranging from a few minutes to dozens of hours.
In view of this, temperature, pressure, flow rate, water cut, gas
phase composition, kinetic inhibitors, porous media environment, and
so forth could be classified and combined in the future to improve
the systematization of qualitative influencing factor analysis during
the induction period.
Table 5
Distribution of the
Induction Period
under Different Experimental Systems
researchers
methods
factors
induction period (h)
Talaghat[62] (2013)
flow loop
the effects of kinetic inhibitors PVP, l-tyrosine, and PVCapD on hydrate induction
time
0.26–12.85
Talaghat[63] (2014)
flow loop
the effects of PVP and l-tyrosine bidynamic inhibition exist simultaneously
on hydrate induction time
0.67–7.5
Wang[64] (2014)
flow loop
the effects of temperature, pressure,
and gas phase/liquid phase conversion
velocity on the induction
period of gas hydrate
0.067–0.75
Lv[65] (2014)
flow loop
the effects of subcooling degree, supersaturation,
flow rate,
water cut, and concentration of polymerization inhibitor on the induction
period of gas hydrate
0.25–4
WANG[32] (2016)
reactor
the effects of “memory effect”,
experimental
temperature, water cut, and porous media environment on the induction
period of gas hydrate
0.33–23.33
Moraveji[66] (2017)
reactor
the effects of surfactants SDS, HTAB,
and Triton X-405 on the induction period
of methane hydrate
0.37–5.42
Shi[22] (2018)
flow loop
the effects of wax crystal on the induction
period of gas hydrate
6.47
Lan[67] (2020)
reactor
The effects of solid particles on the
induction time of methane
hydrate
0.5–2.2
Zhang[68] (2020)
reactor
the effects of surfactants CPDA, SDS,
CTAB, and HTAB on the
induction time of methane hydrate
0.45–0.75
Wu[69] (2021)
reactor
the effects of surfactants SDS, rhamolipid,
Tween 80, and triton X-10 on induction
period of methane hydrate
0.35–10.0
Establishment of Hydrate Volume Fraction Model
in the Oil–Water Emulsion System
Analysis
of Influencing Factors of Hydrate
Volume Fraction Based on the Gray Correlation Method
The
hydrate volume fraction had a direct impact on the security of the
pipeline, so it was necessary to carry out sensitivity analysis of
hydrate volume fraction. In this paper, the gray correlation method
was used to analyze the influencing factors of hydrate volume fraction.
Some selected experimental data are shown in Table . According to the above research results,
initial pressure, flow rate, and water cut all had an impact on the
hydrate volume fraction. Indicators such as initial pressure, flow
rate, and water cut were selected as the comparison sequence, denoted
as X1(k), X2(k), and X3(k), respectively. The hydrate volume fraction was
taken as the reference sequence, denoted as X0(k).
Table 6
Experimental Data
initial pressure (MPa) X1(k)
flow rate (kg/min) X2(k)
water cut (%) X3(k)
hydrate
volume fraction (%) X0(k)
4.1
20.00
15
2.49
5
20.00
15
4.97
6
20.00
15
7.12
6
9.17
15
11.95
6
13.83
15
9.03
6
20.00
15
7.23
5
23.33
10
3.82
5
23.33
15
6.39
5
23.33
20
12.78
The minimization production
method was adopted to normalize the
reference sequence and comparison sequence, in which X(k) was the comparison
sequence and X(1) was
the first value of the sequence. The specific eq was as followsThe
original data were optimized according to the normalization
treatment equation and a new sequence was obtained, as shown in Table .
Table 7
Parameters after Normalization of
Indicators
normalized
parameters
data
x0′(k)
1
2.00
2.86
4.80
3.63
2.90
1.53
2.57
5.13
x1′(k)
1
1.22
1.46
1.46
1.46
1.46
1.22
1.22
1.22
x2′(k)
1
1
1
0.46
0.69
1
1.17
1.17
1.17
x3′(k)
1
1
1
1
1
1
0.67
1
1.33
When the sequence was at time t, Δ = |X0′(t) – X′(t)| was the difference
sequence, representing the absolute difference between each point
on the curve of comparison sequence X′(k) and that of reference
sequence X0′(t).The absolute difference of the original data was calculated, and
the specific data obtained are shown in Table .
Table 8
Absolute Difference
between the Reference
Sequence and Comparison Sequence
absolute difference
data
Δ1(t)
0
0.78
1.4
3.34
2.17
1.44
0.31
1.35
3.91
Δ2(t)
0
1
1.86
4.34
2.94
1.9
0.36
1.4
3.96
Δ3(t)
0
1
1.86
3.8
2.63
1.9
0.86
1.57
3.8
eq of correlation
coefficient was as followsThe absolute difference
value was substituted into the formula
to calculate the correlation degree between comparison sequence and
reference sequence, where K = 0.5. The calculation
results are shown in Table .
Table 9
Gray Correlation Coefficient Statistics
of Reference Sequence and Comparison Sequence
correlation
coefficient
data
φ1
1
0.71
0.58
0.37
0.47
0.58
0.86
0.59
0.33
φ2
1
0.68
0.54
0.33
0.42
0.53
0.86
0.61
0.35
φ3
1
0.66
0.51
0.33
0.42
0.50
0.69
0.55
0.33
According to the basic principle of gray correlation
analysis,
the correlation coefficients at each moment were concentrated into
a value, that is, the average value was calculated as the quantitative
representation of the correlation degree between the comparison sequence
and reference sequence. The calculation eq was as followsThe indexes were sorted according to the correlation degree, and
the results are shown in Table .
Table 10
Rank of Correlation Degree
indicators
correlation degree ri
rank
X1(k)
0.61
1
X2(k)
0.59
2
X3(k)
0.55
3
The result by the correlation
degree was r1 > r2 > r3, showing that the hydrate
volume fraction had the closest
relationship with the initial pressure, followed by the flow rate
and then the water cut. In conclusion, the initial pressure in the
oil–water system was the biggest factor affecting the hydrate
volume fraction. In order to ensure that the multiphase mixed transportation
pipeline in the system did not clog, the initial pressure should not
be too high.
Formula of Maximum Hydrate
Volume Fraction
in the Pipe
Based on the sensitivity analysis of the gray
correlation method, it was concluded that the pressure and flow rate
were the main factors affecting the maximum volume fraction in the
pipe. In view of this, the P/Q value
was taken as the abscissa and the maximum volume fraction in the pipeline
as the ordinate to establish the prediction formula of the maximum
hydrate volume fraction in the oil–water emulsion system. a = 7.907, b = 19.136, c = 35.272 were determined by the regression of experimental data.
Therefore, the final prediction model of the maximum hydrate volume
fraction in the oil–water emulsion was as follows: Y = 7.907(1 – e–19.136()35.272. The relative error
between the experimental value and the calculated value was within
30%, and the variation trend of the predicted value and the experimental
value was roughly the same, and at the same time, this model was applied
to the oil–water emulsion system established by SHI,[32] and the relative error was 11.85%, which indicated
that the established model could predict the maximum volume fraction
in the pipe of oil–water emulsion system as well (Figure ).
Figure 16
Curve of maximum volume
fraction changing with X(P/Q).
Curve of maximum volume
fraction changing with X(P/Q).
Conclusions
and Suggestions
In this paper, an experiment on the NGH growth
kinetics in an oil–water
emulsion system was carried out by means of a high-pressure hydrate
flow loop. The influence of pressure, flow rate, and water cut in
the induction time, volume fraction, and gas consumption were studied.
The following conclusions were obtained:The formation of
O/W NGH could be
divided into three stages, including the induction period, the stage
of mass generation, and the steady flow stage of the slurry. The rapid
formation of hydrate was marked by a sudden rise in temperature and
pressure drop and a rapid rise in gas consumption and hydrate volume
fraction.The induction
time of NGH decreases
with the increase of initial pressure, initial flow rate, and water
cut, and the change of gas consumption and hydrate volume fraction
was synchronized, increased with the increase of initial pressure
and water cut and decreased with the increase of the initial flow
rate. This indicated that low pressure, low flow rate, and low water
cut could effectively prolong the induction period.The apparent viscosity and flow pressure
drop of hydrate slurry increased within a certain range with the increase
of hydrate volume fraction, which aggravated the risk of pipe plugging.
Moreover, hydrate volume fraction increased with the increase of initial
pressure and water cut. Therefore, it was necessary to reduce the
initial pressure and water cut to ensure that the hydrate volume fraction
should not be too high. The initial growth of hydrate was mainly controlled
by intrinsic dynamics, and the later growth was mainly controlled
by mass and heat transfer. Therefore, the study on the growth kinetic
characteristics of hydrate must be carried out from both thermodynamics
and kinetics.Sensitivity
analysis showed that initial
pressure played a major role in the induction period, while water
cut had the weakest effect. An empirical formula for the induction
time in oil–water system was established. Based on the gray
correlation method, the sensitivity analysis of the hydrate volume
fraction was carried out. The relationship between the hydrate volume
fraction and the initial pressure was the closest, followed by the
flow rate, and the water cut was the least. The empirical formula
of the hydrate volume fraction in the oil–water system was
established. The applicability of the two empirical formulas was good.In the future of NGH growth
dynamics
study, explore the suggestions from the following aspects: analyze
the influence of pressure, flow rate, water cut, and so forth on the
microscopic characteristics of particles, and use advanced microscopic
observation equipment or numerical simulation software to conduct
microscale research in order to obtain a more perfect growth dynamic
characteristic. The establishment of empirical formula should classify
and combine the influencing factors to improve the systematic of the
influencing factor analysis.
Experimental Section
Experimental Apparatuses
and Materials
The experiment used the hydrate experiment
loop of China University
of Petroleum (Beijing) Oil and Gas Storage and Transportation Multiphase
Flow Laboratory, which was composed of oil, gas, and water three-phase
supply system, experimental pipe section, temperature control system,
data acquisition system, and so forth. In addition, it was equipped
with an online particle analyzer (FBRM), temperature controller, and
other advanced experimental instruments. The main parameters of the
loop were as follows: the design pressure was 0–15 MPa, design
temperature was −20 to 80 °C, the loop length was 30 m,
the inner diameter was 2.54 cm, and the wall thickness was 2.8 mm.
The schematic diagram of the flow loop is shown in Figure .
Figure 17
Schematic diagram of
the high-pressure hydrate flow loop (a: schematic
diagram; b: physical diagram)[51] (photograph
courtesy of Shi. Copyright 2021).
Schematic diagram of
the high-pressure hydrate flow loop (a: schematic
diagram; b: physical diagram)[51] (photograph
courtesy of Shi. Copyright 2021).The experimental materials were deionized water, −20# diesel,
and natural gas of Shan Jing Line. The specific composition of natural
gas is shown in Table . The experiment adopted a control variable method. The antiagglomerant
was combined with hydrate antiagglomerant.
Table 11
Composition
of Natural Gas
composition
mole percent
composition
mole percent
C1
89.02
nC6+
0.01
C2
3.07
CO2
0.89
C3
3.06
CO
2.05
iC4
0.33
N2
1.53
iC5
0.04
The experimental pressure was selected as the high pressure below
10 MPa, mainly for the first reason that the design pressure of the
experimental loop was 15 MPa, and the second reason was that the high-pressure
range was closest to the conveying pressure of the Chinese offshore
platform. The reason for selecting low water cut was to simulate the
characteristics of low water cut in the early stage of exploitation
of Marine mixed transportation pipelines. The flow rate was between
550 and 1500 kg/h because too low flow rate would affect the slurry
flow, and too high flow rate would cause large energy consumption.
Experimental Steps and the Formation of Water-In-Oil
Emulsions
Taking the operating conditions of 274.15 K temperature,
550 kg/h flow rate, 10% water cut, and 5 MPa pressure as an example,
the experimental procedures and the formation of the water-in-oil
emulsion were summarized.Opened the vacuum pump for 1 h to
vacuum the whole experimental loop, making the vacuum degree reach
0.02 MPa.Added experimental
media (7 L water
and 70 L −20#diesel) to the charging hole of the separator
by self-priming of the experimental loop.Turn on the data acquisition system
and a low-temperature water bath and set the experimental temperature
at 274.15 K. The magnetic pump was turned on, the oil–water
mixture was stirred fully for about 3 h, and added an inhibitor. Started
FBRM and PVM to data collection. When the number of particles recorded
by FBRM in the range of the chords of each particle size was stable
and it was obvious that a large number of droplets with uniform distribution
could be observed by PVM. It was considered that the oil–water
mixture had been fully shorn, forming a relatively stable oil-in-water
emulsion.Opened the
inlet valve, and when the
natural gas in the high-pressure cylinder entered the experimental
loop and reached the experimental pressure, opened the circulating
pump, so that the gas–liquid mixture was fully mixed to achieve
the dissolution balance.Cooled and turned on the data acquisition
system to record the parameters (pressure, pressure drop, flow rate,
temperature, gas consumption, etc.). When the temperature reached
below the phase equilibrium temperature, the hydrate started to form.When the hydrate was basically
formed
and the pressure and temperature in the pipe remained stable, the
system temperature was increased to make the hydrate decompose.
Calculation of Experimental
Parameters
Determination of Gas Consumption
The gas consumption was determined by the difference of the molar
amount of natural gas in any two moments, as shown in eq .In eq , nNG, is the
number of moles of natural gas consumed at time t; nNG,g is the number of moles of natural
gas in the gas phase; and nNG,l is the
number of moles of natural gas in the liquid phase, Subscript t = 0, t represented the experimental conditions
at the initial time and at the time t, respectively.
Determination of Hydrate Volume Fraction
The formation of hydrate particles would change the flow characteristics
of the slurry, and the flow parameters would also change accordingly.
Therefore, the hydrate volume fraction was an important factor affecting
the flow characteristics of the hydrate slurry. The calculation formula
of the hydrate formation volume fraction is shown in eqs –21In eqs –21, ϕ is the hydrate volume
fraction at time t; VLiq is the remaining liquid volume
in the tube at time t, m3; nNG, is the gas consumption at time t, mol; Mg and Mw are the average molar mass of natural gas and the molar
mass of water, respectively, g/mol; ρH and ρH are the densities of hydrate and water, kg/m;[3] β is the real water composite number of
hydrate formation in the system (hydrate type was type II, and the
real water composite number was about 5.67); N is the molar percentage of a certain component
of natural gas; and M is the molar mass of a certain component of natural gas.