| Literature DB >> 35010395 |
Heesoo Kim1, Jeonghyeon Lim1, Jeong-Hun Won2, Jun-Hyuk Kwon3, Seungjun Kim1.
Abstract
At construction sites, various types of temporary equipment and structures are used for safety and work efficiency. However, various temporary equipment-related accidents frequently occur for many reasons, including inappropriate installation, usage, and material and structural imperfections. A mobile scaffold is one of the most commonly used indoor temporary equipment for work in high places. In general, the main structural members of the mobile scaffold, such as the mainframes, horizontal members, braces, caster wheels, outriggers, and handrails, are installed on the construction site for this purpose. This means that the load-carrying capacity of the equipment can vary depending on the assembly details. In Korea, there are safety certification standards applied for frequently used temporary equipment, such as scaffolds and shoring. However, the standards concern the strength criteria for the member itself, rather than the global load-carrying capacity. Therefore, it is difficult to review whether the fabricated mobile scaffold has sufficient load-carrying capacity, or to confirm the structural safety considering the various uncertainties affecting the structural performance. In this study, rational safety certification standards and evaluation methods are suggested for fabricated mobile scaffolds. The suggested safety certification standards present structure-level criteria for checking the load-carrying capacity, horizontal stiffness of the structure, and overturning risk. It is expected that the structural performance for safety can be directly checked based on the suggested safety certification standards and performance evaluation methods during the safety certification stage.Entities:
Keywords: construction safety; fabricated mobile scaffold; load-carrying capacity; safety certification standard; temporary equipment
Mesh:
Year: 2021 PMID: 35010395 PMCID: PMC8750143 DOI: 10.3390/ijerph19010133
Source DB: PubMed Journal: Int J Environ Res Public Health ISSN: 1660-4601 Impact factor: 3.390
Fatalities related to scaffold work in Korea for 5 years (2013–2017).
| Division | Construction Industry | Scaffold Work |
|---|---|---|
| Total | 2134 | 488 |
| Share | 100% | 22.8% |
Accident status by type of scaffold.
| Total | Steel Pipe Scaffold | Ladder | Hanging Scaffold | Mobile Scaffold | Gang Form | Step Ladder | System Scaffold | Steel Pipe Support | Prefabricated Scaffold | Other |
|---|---|---|---|---|---|---|---|---|---|---|
| 488 (100%) | 213 (43.7%) | 97 (19.9%) | 63 (12.9%) | 45 (9.2%) | 37 (7.6%) | 17 (3.5%) | 9 (1.8%) | 3 (0.6%) | 2 (0.4%) | 2 (0.4%) |
Accident status by type of occurrence.
| Total | Falling | Unbalanced Motion | Underlay | Electric Shock | Collapse | Hit | Bump | Jammed | Overturning | Other |
|---|---|---|---|---|---|---|---|---|---|---|
| 488 (100%) | 417 (85.5%) | 21 (4.3%) | 13 (2.7%) | 9 (1.8%) | 8 (1.7%) | 7 (1.4%) | 6 (1.2%) | 4 (0.8%) | 1 (0.2%) | 2 (0.4%) |
Figure 1Components of mobile scaffold.
Subjects for safety certification and autonomous safety verification.
| Mandatory Safety Certification Target | Voluntary Safety Report Target |
|---|---|
| 1. A member for pipe support and support | 1. Shelf Post |
| 2. Prefabricated scaffold members | 2. Steel pipe for single pipe scaffold |
| 3. Mobile scaffold member | 3. Fixed support hardware |
| 4. Support hardware (except fixed type) | 4. Hanging scaffold and absence |
| 5. Fastener | 5. Protective shelf |
| 6. Prefab safety railing | 6. Handrails for elevator openings |
| 7. Fall or fall protection nets | 7. Bracket for side wall |
| 8. Sub-materials like or in combination with the provisions of items 1 to 7, etc. |
Material performance standards for mobile scaffold.
| Member | Material Performance Standards for Mobile Scaffold |
|---|---|
| Mainframe | (1) The material of the pillar member, lateral member and reinforcing member must be STK400 of KS D 3566 (carbon steel pipe for general structural use) or have mechanical properties equivalent to or higher than that of KS D 3566. |
| Caster wheel | (1) Main shaft and axle: SS400 of KS D 3503 (rolled steel for general structure) |
| Handrail | (1) Footrest plate, post material, handrail material, brace material: STK400 specified in KS D 3566 (carbon steel pipe for general structure) |
| Outrigger | (1) Items for outriggers are in accordance with the standards set by the Korean Industrial Standard (KS F 8011). |
Structural performance standards for mobile scaffold.
| Member | Structural Performance Standards for Mobile Scaffold |
|---|---|
| Mainframe | (1) The length between the centers of both vertical members should be 1200 mm or more and 1600 mm or less |
| Caster wheel | (1) Among the main shafts, the length of the part inserted into the vertical member of the mainframe shall be at least 200 mm (95 mm in the case of the main axis having a separation prevention function). |
| Handrail | (1) The outer diameter of the posts, handrails and braces must be at least 21.4 mm. |
| Outrigger | (1) Items for outriggers are in accordance with the standards set by the Korean Industrial Standard (KS F 8011). |
Test performance standard for mobile scaffold mainframe.
| Items | Test Performance Standards |
|---|---|
| Compressive strength | 44,000 N or more |
| Vertical deflection | 10.0 mm or less |
Working load class according to the working classification of scaffold.
| Work Class | Working Classification | Working Load |
|---|---|---|
| 1 | Light work requiring only light tools and scaffold to act as a passageway | |
| 2 | Heavy work requiring the loading of construction materials | |
| 3 | Material-heavy work, such as stone laying |
Connection conditions for mobile scaffold members.
| Connection | Condition |
|---|---|
| Connection of vertical member and vertical member | Continuous condition |
| Connection of vertical and horizontal members | Continuous condition |
| Connection between mainframe and cross brace | Hinge connection |
Safety factor of scaffold and safety facility members.
| Items | Safety Factor |
|---|---|
| Tensile | 2 |
| Bending | 2 |
| Shear | 3 |
| Compression | 3 |
| Overturning | 2 |
Comparison of standards related to mobile scaffolding in Korea and Europe.
| KOREA | EUROPE | ||
|---|---|---|---|
| Safety Certification Standard for Mobile Scaffold Member | Design Standards for Scaffolding and Safety Facilities | Mobile Access and Working Towers Made of Prefabricated Elements | |
| Material |
Steel only (except for the caster wheels) Use STK400 of KS D 3566 (carbon steel pipe for general structure) for mainframe, guardrail and outrigger | - |
Steel, cast iron, aluminum alloys, timber BS EN 12811-2 temporary works equipment–information on materials |
| Structural |
The length between the centers of both vertical member of the mobile scaffold is 1200 mm or more and 1600 mm or less. The length of the vertical member is 2000 mm or less | - |
Suggestion of work plate size and structure height for whole structure Present detailed specifications for each member |
| Load |
Compressive strength performance standard of the main frame: 44,000 N or more Compressive strength performance standard of the caster wheel: 16,000 N or more |
Suggestion of vertical load per unit area for work classes Consider vertical load, wind load, horizontal load and special load The larger of the wind load and the horizontal load corresponding to 5% of the vertical load acts on the member. Horizontal loads act independently in each direction and do not overlap. Application of wind load does not consider the effect of working load. |
Suggestion of vertical load per unit area for work classes Consider vertical load, wind load, horizontal load Present service loads for the entire structure by group |
| Safety Factor | - |
The safety factor is applied based on the performance test value Tensile 2.0, Bending 2.0, Shear 3.0, Compression 3.0, Overturning 2.0 |
All permanent and variable loads: 1.5, accidental loads: 1.0 (Ultimate limit state) Overturning: 1.5 or more |
| Performance Test |
In relation to Article 36 of the Act, the performance standards and test methods Suggested standards for main frame, caster wheel, guardrail, and outrigger Suggestion of performance evaluation method of each member Absence of safety certification standards and performance evaluation methods for mobile scaffold in assembly | - |
Stiffness test on complete tower structure Horizontal load 500 N: structure height 6 m, horizontal displacement 200 mm The linear formula is not precisely correct but over the range of towers that this document covers. |
Figure 2Performance evaluation test method of mobile scaffold mainframe. (a) Compression test of mainframe. (b) Deflection test of mainframe.
Specification of fabricated mobile scaffolds.
| Specimen | AL-Mainframe | AL-Single-Story | AL-Two-Story | AL-Three-Story |
|---|---|---|---|---|
| Material | Aluminum | |||
| Height | 1918 mm | 1918 mm | 3836 mm | 5048 mm |
| Width | 698 mm | 1910 mm × 698 mm | 1910 mm × 698 mm | 1910 mm × 698 mm |
Figure 3Structural analysis models of fabricated mobile scaffolds and mainframe. (a) Mainframe. (b) Single-story. (c) Two-story. (d) Three-story.
Boundary conditions of structural analysis model.
| x | y | z | xθ | yθ | zθ | |
|---|---|---|---|---|---|---|
| Connection boundary conditions | O | O | O | O | O | O |
| Support boundary conditions | O | O | O | X | X | X |
Figure 4Deformation shapes of fabricated mobile scaffolds and mainframe according to structural analysis. (a) Mainframe. (b) Single-story. (c) Two-story. (d) Three-story.
Figure 5Load–displacement relationship of the fabricated mobile scaffolds and mainframe.
Material standards for fabricated mobile scaffold.
| Members of Scaffold | Component | Material | ||
|---|---|---|---|---|
| Mainframe Or Vertical Member | Steel | Column, lateral, and reinforcing member | Equivalent to STK 400 specified in KS D 3566 | |
| Aluminum | Column, lateral, and reinforcing member | Equivalent to A 6063S specified in KS D 6759 | ||
| Caster Wheel | Spindle and axle | Equivalent to SS400 specified in KS D 3503 | ||
| Fork | Equivalent to SPHC specified in KS D 3501 | |||
| Tire | Rubber material for products specified in KS B ISO 22877 | |||
| Guard Rail | Jam band | Equivalent to SS 330 specified in KS D 3503 | ||
| Steel | Post, handrail, and brace member | Equivalent to STK 400 specified in KS D 3566 | ||
| Aluminum | Post, handrail, and brace member | Equivalent to A 6063S specified in KS D 6759 | ||
| Ironware for installation | Equivalent to SPHC specified in KS D 3501 or SS 330 specified in KS D 3503 | |||
| Outrigger | Steel | Vertical, horizontal, diagonal, reinforcing member, and insertion tube | Equivalent to STK 400 specified in KS D 3566 | |
| Aluminum | Vertical, horizontal, diagonal, reinforcing member, and insertion tube | Equivalent to A 6063S specified in KS D 6759 | ||
| Ironware for attachment | Equivalent to SPHC specified in KS D 3501 or Equivalent to SS 330 specified in KS D 3503 | |||
| Work Plate | Steel | Flooring member | Equivalent to SPHC specified in KS D 3501 or XS 42 specified in KS D 3601 | |
| Horizontal and beam member | Equivalent to SPHC specified in KS D 3501 | |||
| Hanging hook | Single plate | Equivalent to SS400 specified in KS D 3503 | ||
| Box | Equivalent to SPHC specified in KS D 3501 | |||
| Aluminum | Flooring, horizontal, and beam member | Equivalent to A 6063S specified in KS D 6759 | ||
| Hanging hook | Single plate | Equivalent to A 5052P specified in KS D 6701 or A 6063S specified in KS D 6759 | ||
| Box | Equivalent to A 5052P specified in KS D 6701 or A 6063S specified in KS D 6759 | |||
Figure 6Height limitation of fabricated mobile scaffold. (a) Method A. (b) Method B.
Example of maximum load according to the work class for vertical load and number of steps of the working platform.
| Class | Vertical Load per Unit Area (kN/m2) | Performance Certification for Vertical Load (kN) | ||
|---|---|---|---|---|
| Number of Work Plates | ||||
| 1 | 2 | 3 | ||
| 1 | 1.25 | 8 | 16 | 24 |
| 2 | 2.5 | 15 | 30 | 45 |
| 3 | 3.5 | 21 | 41 | 61 |
Example of safety certification standards for horizontal loads acting on the fabricated mobile scaffold for limiting horizontal displacement.
| Class | Number of Work Plate | ||
|---|---|---|---|
| 1 | 2 | 3 | |
| 1 | 0.4 | 0.8 | 1.2 |
| 2 | 0.75 | 1.5 | 2.25 |
| 3 | 1.1 | 2.1 | 3.1 |
Figure 7Vertical load test method.
Figure 8Horizontal load test method.
Specimens.
| Specimen | AL-1 | AL-3 | ST-1 |
|---|---|---|---|
| Shape |
|
|
|
| Note | 1-story aluminum | 3-story aluminum | 1-story steel |
| Height | 1918 mm | 5048 mm | 1918 mm |
| Width | 1910 mm × 698 mm | 1910 mm × 698 mm | 1910 mm × 698 mm |
Figure 9Load–vertical displacement curves of specimens.
Calculation of suggested safety certification standards for fabricated mobile scaffold for vertical loads based on specimens.
| Class | Vertical Load per Unit Area (kN/m2) | Performance Certification for Vertical Load (kN) | ||
|---|---|---|---|---|
| Number of Work Plates | ||||
| 1 | 2 | 3 | ||
| 1 | 1.25 | 5.42 | 10.84 | 16.26 |
| 2 | 2.5 | 10.09 | 20.18 | 30.27 |
| 3 | 3.5 | 13.83 | 27.66 | 41.48 |
Construction of the work class of the specimen based on the experimental results.
| Specimen | Materials | Number of Work Plates | Ultimate Load (kN) | Application Class |
|---|---|---|---|---|
| ST-1 | Steel | 1 | 43.8 | 3 |
| AL-1 | Aluminum | 1 | 31.8 | 2 |
| AL-3 | 3 | 43.4 | 3 |
Calculation of suggested safety certification standards for fabricated mobile scaffold for horizontal loads based on specimens.
| Class | Vertical Load per Unit Area (kN/m2) | Performance Certification for Vertical Load (kN) | ||
|---|---|---|---|---|
| Number of Work Plates | ||||
| 1 | 2 | 3 | ||
| 1 | 1.25 | 0.27 | 0.54 | 0.81 |
| 2 | 2.5 | 0.50 | 1.01 | 1.51 |
| 3 | 3.5 | 0.69 | 1.383 | 2.07 |