Aayush Kumar Jaiswal1, Ari Hokkanen2, Markku Kapulainen2, Alexey Khakalo1, Olli Ikkala3, Hannes Orelma1. 1. Biomaterial Processing and Products, VTT Technical Research Centre of Finland Ltd., Tietotie 4E, 02044 Espoo, Finland. 2. Microelectronics, VTT Technical Research Centre of Finland Ltd., Tietotie 3, 02044 Espoo, Finland. 3. Department of Applied Physics, Aalto University, P.O. Box 15100, 00076 Espoo, Finland.
Abstract
Optical fibers are a key component in modern photonics, where conventionally used polymer materials are derived from fossil-based resources, causing heavy greenhouse emissions and raising sustainability concerns. As a potential alternative, fibers derived from cellulose-based materials offer renewability, biocompatibility, and biodegradability. In the present work, we studied the potential of carboxymethyl cellulose (CMC) to prepare optical fibers with a core-only architecture. Wet-spun CMC hydrogel filaments were cross-linked using aluminum ions to fabricate optical fibers. The transmission spectra of fibers suggest that the light transmission window for cladding-free CMC fibers was in the range of 550-1350 nm, wherein the attenuation coefficient for CMC fibers was measured to be 1.6 dB·cm-1 at 637 nm. CMC optical fibers were successfully applied in touch sensing and respiratory rate monitoring. Finally, as a proof-of-concept, we demonstrate high-speed (150 Mbit/s) short-distance signal transmission using CMC fibers (at 1310 nm) in both air and water media. Our results establish the potential of carboxymethyl cellulose-based biocompatible optical fibers for highly demanding advanced sensor applications, such as in the biomedical domain.
Optical fibers are a key component in modern photonics, where conventionally used polymer materials are derived from fossil-based resources, causing heavy greenhouse emissions and raising sustainability concerns. As a potential alternative, fibers derived from cellulose-based materials offer renewability, biocompatibility, and biodegradability. In the present work, we studied the potential of carboxymethyl cellulose (CMC) to prepare optical fibers with a core-only architecture. Wet-spun CMC hydrogel filaments were cross-linked using aluminum ions to fabricate optical fibers. The transmission spectra of fibers suggest that the light transmission window for cladding-free CMC fibers was in the range of 550-1350 nm, wherein the attenuation coefficient for CMC fibers was measured to be 1.6 dB·cm-1 at 637 nm. CMC optical fibers were successfully applied in touch sensing and respiratory rate monitoring. Finally, as a proof-of-concept, we demonstrate high-speed (150 Mbit/s) short-distance signal transmission using CMC fibers (at 1310 nm) in both air and water media. Our results establish the potential of carboxymethyl cellulose-based biocompatible optical fibers for highly demanding advanced sensor applications, such as in the biomedical domain.
Entities:
Keywords:
biosensors; cellulose; green photonics; optical fibers; respiratory sensors; sensors
Since their invention
in the 1960s, optical fibers (OFs) have become
a key component in telecommunication, data transmission, sensing,
and illumination. Initial optical fibers were based on silica glass,
termed glass optical fibers (GOFs), and their application as a light
waveguide was realized owing to their extremely low attenuation (∼0.2
dB·km–1 in the 1500–1600 nm range).[1,2] The total transmission range of a common silica-based GOF is from
300 to 2000 nm, and it can be increased from 2 to over 10 μm
using special glass dopants like fluoride and chalcogenide.[3]As an alternative to GOFs, polymer optical
fibers (POFs) are predominantly
manufactured from resins such as polystyrene (PS), polycarbonate (PC),
and poly(methyl methacrylate) (PMMA). These organic materials exhibit
a low-attenuation high-transmission window in the visible wavelength
range (400–700 nm), are flexible and bendable, and allow the
production of fiber with a larger diameter (∼1 mm). For instance,
commercial POFs made of PS, PC, and PMMA exhibit attenuation values
of approximately 330 dB·km–1 (570 nm), 600
dB·km–1 (670 nm), and 55 dB·km–1 (538 nm), respectively.[4] Evidently, attenuation
values for POFs are 2–3 orders of magnitude higher than commercial
GOFs, and thus, their applications are limited to shorter distance
end uses such as automobiles, medical devices, and decorative illumination.[5] A major drawback of POF sensors is their low
operating temperature range, which is caused by glass transition in
polymer materials. It is typically below 80 °C for PMMA and below
125 °C with PC.[4]Both GOFs and
POFs are not only excellent candidates in data transmission
applications, but their use in sensing applications is also widespread.
The key benefits of using OF-based sensors include their immunity
to electromagnetic interference, small size, high sensitivity, large
bandwidth, and ability to provide distributed sensing.[6] Major measurands for optical fiber sensors are strain,
temperature, and pressure, where these sensors are typically based
on fiber Bragg gratings (FBG),[7,8] ring interferometry,[9,10] and scattering or reflection changes.[11] In addition to these conventional measurands, optical fiber sensors
have also been shown to detect humidity,[12] displacement,[13] and chemical composition.[14] In biomedical applications, for instance, agarose-infiltrated
photonic crystal GOFs have been utilized for breath monitoring during
magnetic resonance imaging (MRI) analysis.[15] Such optical interferometric reflection type sensor is required
because it is not possible to put electrical sensors inside MRI systems.
Elsewhere, a fiber optic sensor was demonstrated for the treatment
of Parkinson’s disease in mice.[16]Recently, due to concerns relating to environmental sustainability,
biopolymer-based OFs, such as cellulose and its derivatives, have
gained attention. Cellulose, being a renewably sourced biopolymer,
offers several advantages over conventional materials, such as biocompatibility,
aqueous processing, and biodegradability at the end-of-life.[17,18] Moreover, utilization of cellulosic materials also lowers the dependence
on nonrenewable and heavy greenhouse emission-causing petroleum resources
for plastic materials. Orelma et al. were the first to report the
use of cellulose fiber as a waveguide where they prepared OFs using
cellulose regenerated from 1-ethyl-3-methylimidazolium acetate [EMIM]OAc
as the core and cellulose acetate as cladding.[19] Using a similar architecture, Reimer et al. recently reported
OFs made from cellulose regenerated from N, N-dimethylacetamide
(DMAc) and lithium chloride (LiCl) with cellulose acetate derivatives
as cladding materials.[20] Hynninen et al.
presented a regeneration-free approach to prepare OFs based on methylcellulose
(MC), where OFs were prepared from MC hydrogels.[21] Moreover, gold nanoclusters were incorporated into the
MC fiber matrix to impart UV photostability and to demonstrate mercury
ion sensing.In this work, we present OFs fabricated using carboxymethyl
cellulose
(CMC) via a wet-spinning process (Figure a). CMC is a well-known ether derivate of
cellulose with substituent carboxymethyl (−CH2COOH)
groups with salient features such as low-cost, high-water solubility,
nontoxicity, biocompatibility, and crosslinking ability.[22−25] Exploiting this feature, CMC hydrogels were cross-linked with Al3+ ions via extrusion of hydrogel filaments directly into an
aqueous aluminum sulfate solution. This facile fabrication process
yields strong, transparent fibers while requiring short coagulation
time.[26,27] The properties of the prepared CMC OFs were
investigated in terms of morphology, light attenuation (Figure b), and transmission spectra.
Further, we demonstrate the application of cladding-free CMC OFs in
touch sensing and respiratory rate monitoring (Figure c). Furthermore, we present a simple approach
to impart water tolerance to CMC fibers via heat treatment and demonstrate
high-speed signal transmission through OFs in both air and water media.
Figure 1
Schematic
drawings describing the contents of the work. (a) CMC
fiber manufacturing process, (b) short-range light transmission measurements,
and (c) sensing experiments using fibers.
Schematic
drawings describing the contents of the work. (a) CMC
fiber manufacturing process, (b) short-range light transmission measurements,
and (c) sensing experiments using fibers.
Experimental Section
Materials
A medium
viscosity grade of sodium carboxymethyl
cellulose (CMC) was procured from Merck KGaA, Germany, in powder form
(Product name: C488). The degree of substitution for the used CMC
was 0.8, and the molecular weight was approximately 250 kDa. A measured
amount of CMC powder was slowly added to deionized water heated to
60 °C under constant stirring for 2 h to make a 5% w/w solution.
The concentration of the CMC solution was selected such that the viscosity
of the solution was suitable for the wet-spinning process.Aluminum
sulfate octadecahydrate (Al2(SO4)3·18H2O) was purchased from Merck KGaA, Germany, in
powder form. The power was dissolved in deionized water to prepare
a 0.5 M solution, which acted as a coagulating medium during fiber
spinning.
Methods
Fabrication of Optical Fibers from CMC Using
Wet Spinning
Optical fibers from CMC were fabricated using
the wet-spinning
method, where a viscous solution of CMC was spun into a coagulation
bath to produce fibers (apparatus shown in Figure S1 in the Supporting Information). Prior to fiber fabrication,
all CMC solutions were deaerated using an asymmetric vacuum-aided
centrifuge (SpeedMixer DAC 600, Synergy Devices Ltd., U.K.). First,
a 5% w/w aqueous solution of CMC was carefully filled into a syringe
(60 mL Luer-Lok, BD Plastipak) while avoiding any air entrapment into
the solution. Next, a spinning needle (spinneret) of standard size
was installed on the syringe tip (Hamilton Co.) to spin fibers of
controlled diameter. Then, the filled syringe was mounted on a programmable
syringe pump (NE-4000, New Era Pump Systems Inc.) with dispensing
accuracy of ±1%. The outflow rate of the CMC solution from the
syringe was selected according to the chosen spinning needle size.
The CMC solution was extruded as fiber from the syringe in vertical
configuration into a coagulation bath filled with aqueous 0.5 M Al2(SO4)3 solution. The distance between
the needle tip and the coagulation bath was approximately 1 cm. Upon
entering the bath, the CMC solution formed a hydrogel cross-linked
with Al3+ ions, and continuous fibers of up to 100 cm length
were produced in one spinning run. Further, the fibers were passed
through a washing bath containing deionized water to wash away excess
Al2(SO4)3 solution from the fiber
surface. Lastly, the fibers were dried by hanging them vertically
under tension (fiber ends were glued) to ensure dimensional stability
upon drying. Post preparation, all fiber samples were conditioned
at 23 °C and 50% relative humidity.
Characterization of Optical
Fibers
Fiber thickness
was measured using an L&W Micrometer 051 (Lorentzen & Wettre
Ab, Sweden). The measured thickness values were confirmed using scanning
electron microscope (SEM) images. SEM imaging of the fibers was performed
using a field emission scanning electron microscope (FE-SEM) (Carl
Zeiss Merlin, Germany) with a secondary electron detector at an acceleration
voltage of 3.0 kV and a probe current of 60 pA. Sample surfaces were
sputter-coated with a thin gold–palladium layer before imaging,
and all images were taken at 2048 × 1536 pixel resolution. Further,
energy-dispersive X-ray analysis (EDX) on the fiber samples was performed
to determine their elemental composition. The spectra of sputtered
metals were subtracted from the EDX data.Attenuated total reflection
Fourier transform infrared spectroscopy (ATR-FTIR) was performed on
CMC films prepared via solvent casting to achieve a basis weight of
100 g/m2. The measurements were performed using a Thermo
Scientific Nicolet iS50 FTIR spectrometer with an ATR diamond (Thermo
Scientific). The ATR spectra were collected at room temperature in
absorption mode in the wavelength range of 400–4000 cm–1 as the average of 64 scans with 4 cm–1 resolution (data shown in Figure S7a in
the Supporting Information).Mechanical properties of the fibers
were measured using a Lloyd
LS5 materials testing device (AMETEK Inc.) equipped with a load cell
of 100 N. Tensile stress was applied to fiber samples of 30 mm length
at a fixed rate of 3 mm/min. At least five measurements were performed
for each sample, and the results are shown in Figure S3 in the Supporting Information.
Light Transmission
and Attenuation Measurements
Light
attenuation was measured with 637 nm laser light (Thorlabs, S4FC637)
that was coupled to a single-mode (SM) fiber (9/125 μm core/cladding
diameters). Transmitted signals were collected using a multimode (MM)
optical fiber (105/125 μm core/cladding diameters) to a photodetector
(Thorlabs, 120C) equipped with a power meter interface (Thorlabs,
PM101). Micromanipulators (Melles Griot Inc.) were employed to ensure
alignment between sample CMC fibers and glass fibers (Figure S4). A MM fiber with a smaller diameter
than the sample CMC fiber was used to improve measurement accuracy.
This avoided both direct light coupling from the light source to the
detector and scattered light detection from cladding-free fibers.
Measured signals were processed with LabView software.
Halogen Lamp
and an Optical Spectrum Analyzer for Transmission
Spectrum Measurements
Transmission spectra of CMC fiber samples
were measured with the same micromanipulator setup as used in light
transmission measurements (Figure S4 in
the Supporting Information). The light source was changed to a halogen
lamp (HK-2000-HP, Ocean Optics Inc.) and the detector to an optical
spectrum analyzer (OSA) (AQ-6315A, Ando Electric Ltd.). A MM optical
fiber (Thorlabs, 105/125 μm core/cladding diameters) was coupled
from the halogen lamp to the CMC fiber, and transmitted light was
collected with a MM optical fiber (Thorlabs, 400/425 μm core/cladding)
and directed to the OSA. Light transmission spectra of the fiber samples
were measured in the 350–1750 nm wavelength range with 10 nm
resolution.
Respiratory Rate and Touch Sensor Measurements
Micromanipulators
used in the attenuation measurement setup were changed to FC/PC type
optical fiber connectors (Figure a) in respiratory rate and touch sensor measurements.
The principle of respiratory rate measurement was the change in light
transmission upon moisture sorption–desorption by the CMC fibers.
Upon exposure to breathing, moisture is adsorbed on the fiber surface,
forming a temporary cladding that alters the refractive index on the
fiber surface. This leads to a change in the light transmission through
the fiber. Similarly, the desorption of the moisture from the fiber
surface also changes the signal. Hence, if the sorption–desorption
of moisture can occur rapidly in between breathing cycles, the respiratory
rate can be detected using optical fiber. Touch sensing is enabled
by cladding-free fibers because light escapes from the fiber core
when an absorbing material or a material with a higher refractive
index touches the fiber surface.
Figure 2
(a) Light coupling to the CMC fiber loop
(yellow box placed to
aid the reader). (b) Signal transmission under water with the heat-treated
CMC fiber loop. Subfigures (c,d) show the same setups with fiber loops
in the dark with red laser coupled to CMC fibers.
(a) Light coupling to the CMC fiber loop
(yellow box placed to
aid the reader). (b) Signal transmission under water with the heat-treated
CMC fiber loop. Subfigures (c,d) show the same setups with fiber loops
in the dark with red laser coupled to CMC fibers.For this purpose, CMC sample fibers were coupled with FC/PC adapters
and ferrules (Thorlabs, SF340-10, 340 μm hole diameter) to the
glass fibers that also had FC/PC connectors. Transmitted light intensity
from the samples was maximized using a MM optical fiber (Thorlabs,
400/425 μm core/cladding, FC/PC connectors) that had a larger
diameter than the CMC fibers. The laser was changed to a 1050 nm superluminescent
light-emitting diode (Thorlabs, S5FC1050P) because attenuation was
slightly lower in the infrared (IR) range. The same photodetector
was used in attenuation measurements. It was ensured that the optical
coupling did not vary during the respiratory rate or the touch sensor
measurements by fixing contacts between the measurement glass fibers
and the tested CMC fibers.
Short-Range Broadband Signal Transmission
Using CMC Fibers
To demonstrate short-range broadband signal
transmission, 16G CMC
fiber samples were used. The layout of the setup is shown in Figure . Light from a tunable
laser (Santec TSL-510, Japan) at 1310 nm wavelength was modulated
using an external modulator (OC-192 JDSU) and coupled to the CMC fiber
with a 9/125 μm (core/cladding) SM optical fiber (Figure a). The light output from the
CMC fiber sample was collected via a 400/425 μm MM glass fiber
to a fixed gain amplified large-area photodetector (PDA05CF2 InGaAs
Thorlabs). A 150 Mbit/s nonreturn to zero (NRZ) pseudorandom bit sequence
(N = 215 – 1) data pattern was
created using a pulse pattern generator (Advantest D3186, Japan),
and the output of the photodetector was connected to a sampling oscilloscope
(CSA8000 Tektronix) that was triggered by the signal from the pulse
pattern generator. The recorded eye pattern was used to evaluate the
functionality of the short-range CMC fiber link. Data transmission
capability of the heat-treated CMC was also tested under water (Figure b).
Figure 3
High-speed optical signal
transmission measurement setup for CMC
fibers.
High-speed optical signal
transmission measurement setup for CMC
fibers.
Results and Discussion
CMC Optical
Fibers
Cladding-free optical fibers were
fabricated from aqueous CMC solutions using wet spinning. Prior to
spinning, the rheological behavior of CMC solutions at 3 and 5% w/w
concentration was studied. Both CMC solutions were found to be highly
viscous and exhibited shear-thinning nature in the shear flow measurements
(data shown in Figure S2 in the Supporting
Information). The 5% CMC solutions exhibited gel-like behavior under
oscillatory strain at constant angular frequency. On the other hand,
at 3% concentration, the solutions behaved like a viscous fluid. Thus,
5% concentration was chosen for fiber spinning as the higher viscosity
and gelling nature were expected to result in better shape fidelity
of CMC fibers upon drying.Subsequently, CMC hydrogel filaments
were cross-linked using Al3+ ions by extruding them directly
into a coagulation bath containing the Al2(SO4)3 solution. Fibers of different thicknesses (samples
named 15G, 16G, and 22G; Table ) were prepared to investigate the effect of fiber diameter
on the mechanical and optical properties. The correlation between
the spinning needle diameter and the resultant dry fiber diameter
was studied prior to sample preparation. The final sample diameters
chosen for the present work were based on the ease of coupling light
using commercial glass optical fibers to study their optical characteristics
and the ease of physical handling.
Table 1
Description of Prepared
CMC Optical
Fiber Samples
sample code
spinning needle
needle I.D. (mm)
dope extrusion rate (mL/min)
fiber diameter (μm)
15G
15G
1.372
4
323 ± 16
16G
16G
1.194
4
280 ± 37
22G
22G
0.413
4
125 ± 11
I.D.: Internal diameter (nominal).
I.D.: Internal diameter (nominal).The prepared CMC fibers were
strong, flexible, and visually transparent.
Even in the wet form, the fibers could be suspended vertically under
tension, without breaking, to obtain dried solid fibers. The visual
appearance of a selected CMC fiber sample (16G) is shown in Figure . It can be noted
from Figure b that
the CMC fiber is able to act as a waveguide and light is visible both
on the fiber surface and at the tip. Light leakage from the fiber
surface occurs due to intrinsic scattering and the absence of a cladding
layer. In our fibers, the absence of a cladding layer is advantageous
as the light transmission through the fiber is dependent on the refractive
index of the surrounding media, thus offering the possibility to sense
changes in the surrounding environment.[21]
Figure 4
(a)
Digital photographs of a CMC fiber (16G) placed on a red background
and (b) the 16G sample when coupled to red laser light. Subfigures
(c,d) show SEM micrographs of the 16G fiber sample cross-section and
its surface, respectively (300X magnification).
(a)
Digital photographs of a CMC fiber (16G) placed on a red background
and (b) the 16G sample when coupled to red laser light. Subfigures
(c,d) show SEM micrographs of the 16G fiber sample cross-section and
its surface, respectively (300X magnification).Fiber morphology was investigated via SEM imaging. Figure c,d shows the images of the
circular cross-section and the smooth surface of the 16G sample. Cross-sections
for SEM imaging were prepared using a sharp razor blade, which caused
cracks visible on the cross-section. Upon drying, slight twisting
occurred in fibers as the diameter was increased above 200 μm.
A similar observation has been reported elsewhere for methylcellulose
fibers.[28]EDX analysis was employed
on fiber cross-sections to investigate
the elemental distributions of aluminum ions in the fibers (Figure S5). A notable observation was that aluminum
was distributed uniformly in the fiber bulk, even present near the
center of the fiber. This confirmed that the fibers were thoroughly
cross-linked and the coagulation time of 4–5 s was sufficient
for Al3+ ions to diffuse to the core of the fibers.The CMC fibers were also subjected to tensile tests to characterize
their mechanical properties. The fibers were found to be strong but
not stretchable as the tensile strength ranging from 125 to 150 MPa,
and the elongation at break was 3–5% (data shown in Figure S3). The tensile strength values are comparable
to those reported by Hynninen et al. for pure MC fibers (100–150
MPa), but the stretchability of CMC fibers is much lower (∼30–50%
for MC fibers).[21] This difference can be
attributed to both the difference in the chemical structure of MC
and CMC and the preparation method for the fibers. Hynninen et al.
fabricated MC fibers by spinning pure solutions into an ethanol coagulation
bath with 25 min coagulation time, followed by ambient drying. On
the contrary, CMC fibers in our work were cross-linked, and the residence
time in the coagulation bath was only 4–5 s followed by ambient
drying. Here, MC contains substituent methyl groups that do not participate
in intermolecular hydrogen bonding, but on the contrary, carboxymethyl
groups in CMC can form hydrogen bonds, leading to tougher, nonstretchable
fibers. However, the higher stiffness in the CMC fibers could be more
influenced by the crosslinking involved in the preparation process.
Ionic crosslinking is known to increase the stiffness of hydrogels,
for instance, higher mechanical stiffness of CMC hydrogels has been
shown upon crosslinking with various metal ions.[29]
Optical Properties and Sensing Response
The preparation
method of CMC fibers via Al3+ ion crosslinking is known
in the literature.[27] However, the potential
of those as optical fibers has not been tapped yet. In the present
work, emphasis was placed on investigating the optical properties
of the prepared CMC fibers and demonstrating their utilization in
sensing systems, namely, respiratory rate measurement and touch sensing.
Short-range, high-speed signal transmission was also demonstrated
in both air and water media.
Light Transmission Spectrum and Attenuation
Constant
In relation to the performance of optical fibers,
one of the key
aspects is their ability to transport light without intensity loss.
GOFs are well-known for their lossless waveguiding feature where the
attenuation constant (α) can be as low as 2 × 10–6 dB·cm–1.[30] However,
such low-attenuation constant is required for applications such as
long-distance signal transmission, where the transmission length spans
hundreds of kilometers. For sensing applications, the required transmission
length could vary from only a few centimeters up to several meters.
For instance, light delivery to organ scale lengths (∼10 cm)
is required for biomedical applications such as imaging and phototherapy.[31,32] Thus, a performance similar to GOFs is not necessary to achieve
with cellulosic OFs.In the current work, we measured the attenuation
constant for CMC fibers using a 637 nm visible laser (10 mW intensity). Figure a illustrates the
measurement results, where the best performing sample 16G exhibited
α = 1.58 ± 0.05 dB·cm–1, while other
CMC fiber samples exhibited slightly higher values, still below 3
dB·cm–1. If we compare the optical performance
of the prepared CMC fibers to other cellulosic optical fibers, Orelma
et al. had previously reported α = 6.3 dB·cm–1 at 1300 nm for fibers prepared from regenerated cellulose via dry-jet
wet spinning.[19] In a separate work, an
attenuation value of roughly 1 dB·cm–1 (600
nm) was reported by Reimer et al. for bare regenerated cellulose fibers.[4] Thus, the 16G sample in the current study shows
roughly 4 times lower attenuation than that reported by Orelma et
al. and 1.5 times higher than that reported by Reimer et al. However,
it can be noted from the transmission spectra of the CMC fibers that
the transmission level peaks in the IR region (Figure b). Hence, the CMC fibers can be expected
to exhibit even lower α when measured in the IR range and be
on par with state-of-the-art cellulose optical fibers. Furthermore,
we compared the performance of CMC fibers to another class of flexible
optical fibers, i.e., POFs. A commercially available PMMA fiber (X-ON,
FDPF 4001 EH) was measured using the same setup, and α was found
to be 0.0056 dB·cm–1, which is 3 orders of
magnitude lower than current cellulose fibers.
Figure 5
(a) Transmission loss
measured as a function of fiber length using
a visible 637 nm laser for three different CMC fiber samples. The
data was fitted linearly, and the slope of the fitted straight line
denotes the attenuation constant (α) for the fibers, measured
in dB·cm–1. (b) Transmission spectra for 16G
fiber samples with 0, 1, 5, and 10 min of heat treatment at 160 °C.
The inset image shows the apparent yellowing of fiber after 10 min
heat treatment.
(a) Transmission loss
measured as a function of fiber length using
a visible 637 nm laser for three different CMC fiber samples. The
data was fitted linearly, and the slope of the fitted straight line
denotes the attenuation constant (α) for the fibers, measured
in dB·cm–1. (b) Transmission spectra for 16G
fiber samples with 0, 1, 5, and 10 min of heat treatment at 160 °C.
The inset image shows the apparent yellowing of fiber after 10 min
heat treatment.
Heat Treatment for the
Water-Resistant CMC Fiber
Cellulose
materials are known for their highly hygroscopic and water-swelling
nature.[33] CMC, being an anionically charged
cellulose derivative, exhibits an even higher water-swelling ratio
than native cellulose as it facilitates osmosis.[34,35] This water-swelling behavior can be utilized for sensing water[19] or moisture,[36] but
it could also pose challenges for some sensing applications due to
the presence of water in the fiber. Additionally, CMC fibers have
poor wet strength and disintegrate when exposed to water for long
periods. To avoid this problem, the CMC fibers were heat-treated at
160 °C for up to 10 min to impart water resistance to them. Fibers
were found to become water resistant upon the heat treatment and turned
yellow (Figure b).
Yellowing of cellulose at elevated temperatures has earlier been attributed
to the oxidative reactions that lead to the formation of chromophores.[37,38] In the case of fibers, yellow coloration has been described previously
for regenerated cellulose fibers elsewhere.[4] Nonetheless, it was confirmed via ATR-FTIR spectroscopy and thermogravimetric
analysis (TGA) that CMC does not undergo major chemical changes upon
heat treatment at 160 °C for 10 min and also does not suffer
extensive mass loss (Figure S7a,b in the
Supporting Information). It must be noted that the heat treatment
tests and further sensor demonstrations in this work have been performed
using the 16G sample as it showed the best optical performance and
easiest handling.Light transmission through fibers was tested
before and after the heat treatment at different treatment times of
0, 1, 5, and 10 min (Figure b). Fiber sample length was kept constant at 2.9 cm during
transmission measurements to ensure proper comparison between the
collected spectra. The total transmission range for the CMC sample
was observed to be 550–1350 nm, and it is similar to the range
reported previously for regenerated cellulose fibers.[19] As the heat treatment time was increased, the transmission
increased in the IR range (650–1350 nm) and the highest transmission
increase was observed in the 1300 nm range. High attenuation was seen
in the visible range under 500 nm both before and after heat treatment,
but at a higher visible range 500–650 nm, the transmission
decreased for heat-treated samples as the fibers became yellower in
color.
Respiratory Rate Sensing
CMC fibers (16G sample) without
any heat treatment were tested in a respiratory rate sensor application.
Samples were exposed to breathing in a fiber loop configuration, as
shown in Figure a.
The measurement results are illustrated in Figure a, where the ground level of the signal was
normalized to 0 dB to aid interpretation. The signal was found to
decrease periodically upon exposure of the sample to breathing. This
behavior can be explained by the water-interaction properties of CMC,
where moisture from breathing was adsorbed rapidly by the fiber, causing
an increase in the attenuation and decreasing the signal intensity.
The moisture desorbed quickly from the CMC fiber surface, and the
ground-signal level was regained in about 1 s. As shown in Figure a, the measured respiratory
rate was about 33 breaths per minute (bpm). It is remarkable that
in this demonstration, the optical fiber material itself is sensitive
to moisture and acts as an active sensing component. Thus, any extra
material is not needed to enhance the fiber sensitivity as described
in literature previously, for instance, by Mathew et al., where agarose
gel was filled inside a photonic crystal GOF.[15]
Figure 6
(a)
Respiratory rate monitoring using the 16G fiber sample, where
a respiratory rate of 33 breaths per minute (bpm) was measured and
(b) touch sensing using 16G fibers. Panel (c) shows the eye diagram
of optical signal transmission through 16G fiber in air and (d) eye
diagram of heat-treated 16G fibers (160 °C, 10 min) in air and
under water.
(a)
Respiratory rate monitoring using the 16G fiber sample, where
a respiratory rate of 33 breaths per minute (bpm) was measured and
(b) touch sensing using 16G fibers. Panel (c) shows the eye diagram
of optical signal transmission through 16G fiber in air and (d) eye
diagram of heat-treated 16G fibers (160 °C, 10 min) in air and
under water.
Touch Sensor
CMC
optical fibers were also tested as
a touch sensor. Cladding-free fibers are sensitive to touching because
light escapes from the fiber core when an absorbing material or a
material with a higher refractive index touches the fiber surface.
In such cases, signal change is a function of contact surface area.
The measurements were performed using a 11.7 cm long CMC fiber (16G)
with 1 cm fiber loop in the middle of the fiber, employing the same
optical coupling as in the respiratory rate monitoring test (Figure a). The fiber loop
was touched with finger 7 times in a span of 11 s. Figure b illustrates the results from
the measurement where the ground level of the signal was normalized
to 0 dB. The signal was found to decrease by ∼4.5 dB with every
touch, and each touch was observed in the recorded signal. Interestingly,
the signal level kept decreasing as long as the finger was placed
on the fiber, probably because moisture was transferred from skin
to fiber. After the removal of touch, the signal instantly recovered
to the ground level. It must be noted that the sensitivity of CMC
fibers is limited to touch and not pressure as the sensing principle
is based on light leakage from the cladding-free fiber. Pressure sensing
requires changes in the cross-section geometry as described previously
elsewhere with thermoplastic silicone fibers.[39]
Broadband Optical Signal Transmission
The maximum optical
signal transmission capability of a 4 cm long CMC fiber (sample 16G)
was tested in both air and under water. Due to the large diameter
of 16G fiber samples, a wide-area detector must be used, whereby the
bandwidth of the detector (150 Mbit/s) limits the achievable transmission
speed. However, such a high signal transmission rate is already sufficient
for many sensing applications; for instance, the used 150 Mbit/s rate
is sufficient to run six Ultra HD 25 Mbit/s television channels in
parallel. The 16G fiber samples were tested both before and after
heat treatment. The measurements could not be performed in water for
untreated fibers as they disintegrated rapidly upon wetting. However,
upon heat treatment for 10 min at 160 °C, the fibers could be
tested under water. The rationale behind testing signal transmission
under water is that biocompatible CMC fibers could possibly be used
for biological sensing applications where liquids are often present.
The fibers could then also be used to measure liquid properties such
as refractive index and concentration.[40]Figure c,d illustrates
the measured eye patterns from the signal transmission measurements
in arbitrary units (a.u.) as the measured signal levels before and
after heat treatment are not directly comparable due to change in
optical coupling. Nevertheless, the signal level should increase after
heat treatment since the wavelength used in these measurements is
1310 nm. Moreover, the transmission spectra show that the total transmission
of the CMC fibers increases post heat treatment in the 1310 nm range
(Figure b).Post heat treatment, the optical coupling remained constant, and
hence, signal levels can be compared between air and water (Figure d). The length of
fiber immersed in water was nearly 1 cm. The signal level increased
slightly under water due to water acting as a cladding layer on the
CMC fiber, which smoothened the optical roughness of the fiber surface
and decreased the light scattering. An exciting feature of these results
is that in all tested cases, constant binary levels 1 and 0 are well
separated and the transition between the levels is clearly seen from
the measured eye patterns, which corresponds to minimal signal distortion
in the data link. Thus, the demonstrated 150 Mbit/s transmission rate
shows good optical performance and is sufficient for sensing applications
requiring high transmission rates. For instance, in an optogenetics
application, mice were subjected to 3 ms long optostimulation pulses
at 67 Hz frequency (473 nm blue laser diode) to treat Parkinson’s
disease.[16]
Conclusions
In
this work, we fabricated cladding-free optical fibers using
carboxymethyl cellulose (CMC) and demonstrated their utilization in
sensing applications. Fibers were prepared via the wet spinning of
aqueous CMC hydrogels into a coagulation bath containing an aqueous
solution of aluminum sulfate. We demonstrated the tunability of the
fabrication process by producing fibers of different diameters ranging
from ∼125 up to ∼320 μm. Although this CMC fiber
spinning process is documented in the literature, the utilization
of CMC fibers as optical fibers has not been studied. Therefore, our
work demonstrates the utilization of CMC fibers in novel photonic
applications in environmental sensing and short-range data transfer.The optical properties of CMC fibers were characterized with attenuation
and transmission spectrum measurements. The transmission window of
CMC fibers was found to be 550–1350 nm, and attenuation constant
values ranged from 1.6 to 2.7 dB·cm–1 when
measured at 637 nm. The prepared CMC fibers were used in a cladding-free
configuration to be able to act as an active sensing component in
respiratory rate monitoring and touch sensing. The respiratory rate
sensor utilized the fast moisture sorption kinetics of CMC, and a
respiratory rate of 33 breaths per minute was measured with good accuracy.
Correspondingly, the touch sensor also took advantage of the cladding-free
fiber structure, where light leakage during touching caused an attenuation
increase of ∼4.5 dB and enabled sensing.Lastly, the
optical signal transmission performance of CMC fibers
was tested using a 150 Mbit/s signal (1310 nm) over a short distance
(4 cm). The fibers successfully transmitted the high-speed signal.
Further, heat-treated CMC fibers (160 °C, 10 min) were tested
for signal transmission, and high-speed transmission was possible
both in air and water media.The biodegradable and biocompatible
nature of CMC makes it a suitable
candidate for sensing applications in fields such as in vivo biological sensing, tissue health monitoring, cell therapy, and
optogenetics. The utilization of CMC fibers in the three sensing applications
presented in the current work demonstrates the possibility of their
use as active sensing components in both air and in liquid media and
opens the possibility of further exploration. Future work on the topic
could focus on optimization of the fiber spinning process parameters
to achieve lower light attenuation values. Different biopolymers can
be explored for preparing optical fibers, and the effect of cladding
materials can be studied. Lastly, aluminum ion crosslinking used in
the study might affect the biocompatibility of CMC fibers; hence,
the use of alternative crosslinking agents such as calcium ions could
be investigated.