Ruohan Yang1, Xinyu Lu1, Xiaoli Gu1. 1. Co-Innovation Center for Efficient Processing and Utilization of Forest Products, College of Chemical Engineering, Nanjing Forestry University, 210037 Nanjing, China.
Abstract
Cellulose is the most abundant natural biopolymer material, which has been widely used in film making and food packaging in recent years. However, lignin, a natural bioaromatic material, is always applied as a waste resource due to its low utilization efficiency. In this study, a ZnCl2/CaCl2/cellulose mixed system was used to prepare film materials via a regeneration method. The chemical structure and corresponding properties were characterized. The thermal decomposition process of film materials showed that with an increase of the heating rate, the maximum weight loss temperature gradually shifted to the higher-temperature region. Additionally, the combination of lignin with cellulose as composite films can effectively improve thermal stability. Furthermore, kinetics methods such as Kissing-Akahira-Sunose (KAS), Flynn-Wall-Ozawa (FWO), and Friedman were used to calculate the average activation energy (E). This study proposed a facile method for preparing biobased multifunctional composite films using two kinds of naturally renewable materials.
Cellulose is the most abundant natural biopolymer material, which has been widely used in film making and food packaging in recent years. However, lignin, a natural bioaromatic material, is always applied as a waste resource due to its low utilization efficiency. In this study, a ZnCl2/CaCl2/cellulose mixed system was used to prepare film materials via a regeneration method. The chemical structure and corresponding properties were characterized. The thermal decomposition process of film materials showed that with an increase of the heating rate, the maximum weight loss temperature gradually shifted to the higher-temperature region. Additionally, the combination of lignin with cellulose as composite films can effectively improve thermal stability. Furthermore, kinetics methods such as Kissing-Akahira-Sunose (KAS), Flynn-Wall-Ozawa (FWO), and Friedman were used to calculate the average activation energy (E). This study proposed a facile method for preparing biobased multifunctional composite films using two kinds of naturally renewable materials.
Natural polymer materials, such as cellulose (or its derivatives),
starch (or its derivatives), protein, chitin, etc., are sustainable
and renewable.[1] Cellulose film has good
biocompatibility, flexibility, chemical modification, and generality
and promising applications in wastewater treatment, wound healing,
packaging, and bacteriostasis.[2−7]A transparent multifunctional cellulose platform membrane
was prepared
from eucalyptus pulp. The cellulose platform introduced multifunctional
spyropyran group into cellulose molecule using a nucleophilic postmodification
strategy, and the obtained multifunctional cellulose films had improved
performance of UV shielding, photochromism, and mechanical solid strength.[8,9] In the present work,[10] the prepared bacterial
cellulose film used bacterial cellulose as a substrate. The extra
addition of nanocrystalline increased the tensile strength to 46.5
MPa and elongation at break to 13.5% and reduced the water vapor permeability
to 17% to improve water resistance.[11] We
prepared cellulose nanofiber (CNF), carboxymethyl cellulose nanofiber
(CNFCM), enzyme-treated cellulose nanofiber (CNFENZ), TEMPO-oxidized
cellulose nanofiber (CNFTEMPO), and sodium carboxymethyl cellulose
nanofiber (CMC) films by the solution casting method. Results showed
that the CNFENZ film had higher thermal stability and better water
vapor resistance as compared to other samples. Furthermore, the better
mechanism property was derived from the addition of carboxylic acid
and carboxymethyl groups in CNFTEMPO and CNFCM films.Lignin
is the largest renewable bioaromatic material on earth.
However, its low utilization efficiency has led to a large amount
of waste.[12] Lignin can be mixed with cellulose
to prepare lignin–cellulose mixed films to improve their mechanism,
thermal stability, and oxidation abilities. Sodium lignosulfonate
can be extracted from pulp and papermaking waste or from lignin sulfonation.
Efficient utilization of lignin is beneficial to protecting our environment
and reducing resource waste.[13] Wu et al.[14] used ionic liquid (IL)-1-allyl-3-methylimidazolium
chloride (AmimCl) as solutions and cellulose, starch, and lignin as
raw materials to prepare biobased composite films. Results showed
that different contents of cellulose, lignin, and starch have a significant
effect on mechanical, thermal, and water resistance. Besides, Zhang
et al.[15] prepared lignin–cellulose
mixed nanofibers (LCNFs) from unbleached bark and used it as a reinforcing
agent for thermoplastic starch (TPS) to obtain a novel biodegradable
composite film. Results showed that LCNF had higher lignin content,
and multiple functional groups of lignin can improve water resistance
and thermal stability. Michelin et al.[16] added organic soluble lignin as a reinforcing agent and a bioactive
agent into CMC substrate to prepare composite films with compatible
and environmentally friendly solvent. The addition of lignin improves
water resistance and thermal stability.In this study, cellulose
was used as raw material to prepare cellulose
films via the regeneration method using a ZnCl2/CaCl2/cellulose mixed system. The cross-linking mechanism was proposed,
and a lignin–cellulose composite membrane was obtained by adding
sodium lignosulfonate with modification to change its mechanical,
hydrophobic, and particularly thermal stability performance. Furthermore,
three different kinetic methods were applied to calculate the activation
energy during the film thermal decomposition process.
Experiment
Materials
In this study, α-cellulose
with a particle size of 250 μm was purchased from Aladdin (Shanghai,
China). Sodium lignosulfonate (SLS, 96%, with total sulfur of 5.2%, Mw of 3802 g/mol, and a phenolic hydroxyl content
of 2.8 mmol/g SLS from nonaqueous phase potentiometric titration)
was purchased from TCI (Shanghai, China). Other chemical reagents,
such as zinc chloride (ZnCl2, 99%), calcium chloride (CaCl2, 99.9%), absolute ethanol (99.5%), succinic anhydride (98%),
triethanolamine (98%), anhydrous calcium sulfate (CaSO4, 97%), and sodium carbonate anhydrous (Na2CO3, 99.5%), were purchased from Macklin (Shanghai, China). All chemical
reagents were used without any pretreatment, and deionized water was
produced from our laboratory.
Experimental
Section
Film Preparation
Briefly, 0.45
g of α-cellulose was added to 1.05 g of deionized water under
continuous stirring for 30 min to obtain a cellulose suspension solution
(recorded as solution I). Next, 9.87 g of ZnCl2 was mixed
with 0.30 g of CaCl2 in 3.63 g of deionized water under
stirring for 30 min; then, different amounts of SLS (10, 20, 30, and
40 wt %, based on cellulose input) were added to the ionic solution
and stirred at 75 °C for 30 min (recorded as solution II). Solution
II was dropped into solution I and further stirred at room temperature
for 12 h. Finally, the obtained solution was placed in a vacuum atmosphere
to remove air bubbles and cast on a glass plate to prepare a film
with a thickness of 450 μm. Then, the film was soaked with 450
mL of anhydrous ethanol for 1 h. After separating the film from the
glass plate, it was fixed with two splints immediately and dried overnight
at room temperature. To facilitate the next experiment, the film was
cut into a 2 cm × 2 cm size, denoted as SLS-CF, where X represents the addition of
SLS (wt %). For example, SLS0-CF means a pure cellulose
film (CF) without SLS addition, while SLS10-CF is a mixed
film sample with 10 wt % lignin incorporation.
Film Modification
Due to the presence
of hydroxyl groups (O–H) in the structure of cellulose and
lignin, it is possible to form a lignin–cellulose composite
by cross-linking.[17−19] It is hard to achieve direct intramolecular cross-linking
via chemical modification. Therefore, effective “bridge linkages”
formed by intramolecular condensation (i.e., succinic anhydride and
triethanolamine) were introduced to improve their interaction. In
general, polymerization esters can be formed between carboxylic acids
and alcohols at certain temperatures. Theoretically, the combination
of cellulose and lignin can be realized through the above mechanism.First, succinic anhydride (0.18 g), triethanolamine (0.45 g), and
anhydrous ethanol (100, 200, and 300 mL) were mixed to prepare different
organic precursor solutions. Then, the pure CF (SLS0-CF)
was soaked with different organic predictor solutions for different
times (1, 2, and 3 days). Finally, the soaked film was cured at different
temperatures (50, 60, 70 °C) to complete chemical modification,
then dried at curing temperatures for 12 h, and denoted as CF-M. The
mechanical properties of the films were preliminarily evaluated to
optimize the reaction conditions. Other mixed films containing different
amounts of SLS were prepared under optimized conditions (30 mL of
ethanol, 70 °C, and 1 day of immersion) and denoted as SLS-CF-M.
Characterization
Methods
The film
thickness was measured using an ID-C112XBS micrometer (Mitutoyo Corp.,
Tokyo, Japan), and it presented an average value of five points. Fourier
transform infrared (FTIR) spectroscopy was performed on a VERTEX 70
spectrometer. The range of measured wavenumbers was between 500 and
4000 cm–1, and 32 scans per spectrum were collected
with a resolution of 4 wavenumbers. The surface morphology was recorded
using an S-4800 cold field emission scanning electron microscope (SEM).
The thermal stability of prepared films was studied on a TA Instruments
thermogravimetric analyzer (TGA) Q500 (TA Instruments) with a fixed
heating rate of 10 °C/min from room temperature to 600 °C
with a nitrogen flow of 40 mL/min. A tensile test was performed on
the film with a strain rate of 30 mm/min at 25 °C via an auto
tensile tester (SANS CMT4000). The medical film samples had a width
and length of 10 and 35 mm, respectively. A Kruss DSA100 was used
to obtain the water contact angle. Light transmission was carried
out through the film (2 cm × 2 cm) on a Lambda 950 UV–vis
light-color meter in the wavelength range of 200–600 cm–1.where Wt is the
film mass measured at room temperature with different soaking times.Water absorption:Cross-linking degree (CD %):The degree of cross-linking
(CD %) was measured by weighing the
film soaked in chloroform for 24 h, and the following formula can
be used to calculate the cross-linking degreewhere CD % is the cross-linking
degree, Winitial is the dry mass of the
film, and Wsoaked is the dry mass of the
film after being
soaked in chloroform, followed by extraction in a Soxhlet device.Water vapor permeability (WVP): water vapor permeability was tested
using ASTM standard method E96. A diameter of 2.7 cm was selected,
and a typical bottle of volume 20 mL was used to measure the WVP of
the film. First, the film was cut into a circle with a diameter of
2.8 cm (slightly larger than the mouth of the bottle used). Then,
a certain amount of anhydrous CaSO4 (moisture content =
0%) was added into 2/3 of the volume (about 3 g) and covered with
different films. Each bottle was filled with a dryer (100 mL beaker)
with a saturated Na2CO3 solution at the bottom.
In addition, excess Na2CO3 was added to ensure
saturation of the Na2CO3 solution, providing
a constant relative humidity (RH) of 92% at 25 °C. Each bottle
was weighed 12 h and the mass changes were recorded. The slope of
the line was obtained (mass change versus time) by linear regression.
WVP is determined as the slope of the line divided by the transfer
area (g/(days m2)). All data measured was repeated in parallel
and recorded three times.
Kinetic Modeling
Dynamic Model
Nonisothermal gravimetric
analysis (TGA) is the most common method of dynamic analysis. Kinetic
parameters were obtained by recording the mass loss versus time and
determined by kinetic methods (inversion model fitting or its equivalent).[20,21] The International Federation of Thermal Analysis and Calorimetry
Dynamics Committee (ICTAC) does not recommend the former because of
the inherent uncertainty in determining kinetic parameters.[22] Isotropic inversion methods can be divided into
two categories: integral and differential methods.[23] Among them, the most popular integration methods are Flynn–Wall–Ozawa
(FWO) and Kissing–Akahira–Sunose (KAS).[24−28] In addition, because of its accuracy, Friedman (a differential method)
is considered to be the most popular method among different methods.
The specific formula is as followsAs can be seen
from eq , f(α) is the differential
mechanism function, T is the temperature in Kelvin,
the conversion rate α is defined as eq , mo represents
the initial mass, m( represents the mass m at time t, and mf represents the final mass.In eq , A is the frequency factor
(min–1), E is the activation energy
(kJ/mol), R represents the gas constant (8.314 J/(K
mol)), and T indicates the temperature (K).Equations and 5 were combined
to obtain eq for calculating
the kinetic parameters. The formula is as followswhere f(α) and its
derivative f′(α) = −1 are used
to represent the first-order solid-state reaction. f(α) could be expressed as eq where n indicates the number
of reaction stages.Equation was substituted
into eq to obtain eq of the reaction rate.The heating rate β was defined as dT/dt. Substituting it into eq , we obtain eq .The proportion of materials consumed at the
time is represented as eq . According to eq ,
kinetic parameters of A, E, and n were obtained from the thermogravimetric experiment adopting
various kinetic methods.Under nonisothermal conditions with
a constant heating rate, eq can be written aswhere β is the heating rate (K/s), .According
to different reports in the literature, three isoconversional
methods can be expressed as given below.
Flynn–Wall–Ozawa
(FWO) Method
The FWO model was expressed as eq . Five heating rates (10, 20, 30,
40, and 50 °C/min)
were used to calculate the apparent activation energy (Eα), which is a function of the conversion rate (α). Eα can also be obtained from a linear graph
of the logarithm (β), and 1000/Tα, is based on each conversion rate (α), where
the slope is −1.052 Eα/R.In this formula, g(α)
represents a specific conversion of a constant. Subscripts i and α refer to the heating rate of a given value
(β) and conversion (α), respectively.
Kissing–Akahira–Sunose (KAS)
Method
The apparent activation energy (Eα) was also obtained at five heating rates of 10,
20, 30, 40, and 50 °C/min. The expression of KAS could be written
as eq . In the formula, Tα, represents the temperature
corresponding to a given conversion rate α. The subscripts i and α represent the heating rate β of a given
value and conversion (α), respectively.The slope
was −Eα/R, where Eα could be obtained from
a series of ln (β/Tα,2) versus 1000/Tα,.
Friedman
By introducing the heating
rate into eq , the expression
of Friedman, eq ,
can be obtained. The apparent activation energy (Eα) can be obtained at different heating rates of
10, 20, 30, 40, and 50 °C/min. A is the frequency factor (s–1), with subindices i and α
representing the heating rate β and conversion (α) for A given value, respectively.where the slope (−E/R) can give the value of Eα.
Reaction Model
An important part
of the kinetic analysis is the determination of the reaction model.
The general method is to assume an ideal model to calculate the dynamic
parameters. An accurate response model can be obtained by a master
graph and regression analysis.[29] In general,
the result obtained by the integral method differs greatly from the
actual value, while the result obtained by the differential method
is more accurate than that obtained by the integral method because
it does not involve the approximation value in the calculation process. Equation is substituted into eqs and 9, and variables are separated and integrated to obtain eq .where G(α)
is defined
as the integral form of f(α); when n = 1, G(α) = −ln(1 –
α); u is the integral of the temperature of and P(u); and P(u)
has a variety of assumptions
to determine the activation energy.The main graph method Z(α) is used to identify the reaction model from the
ideal model set. The equation Z(α) can be obtained
by combining the differential and integral forms of the reaction model.Vasudev et al.[30] used some ideal dynamics models (differential and integral forms)
observed in the solid-state reaction, and the primary graph method
was used to change the equation of zetas Z(α)
into a standardized equation of zetas . The term does not affect the shape of the functional
equation. Thus, eq can be written in the normalized formThe experimental data of can be obtained from and T2. At
the same time, the reaction model[31] (Table ) is substituted into f(α) and G(α) to obtain the
ideal simulation data graph. Then, the experimental data plots were
compared with the simulated data plots to determine the kinetic characteristics
of the reaction.
Table 1
Kinetic Models for Some Solid-State
Reactions in Differential and Integral Forms
reaction model
coding
f(α)
G(α)
Avrami–Erofeev
A2
2(1 – α)[−ln(1 – α)]1/2
[−ln(1 – α)]1/2
1D diffusion
D1
1/2α–1
α2
2D diffusion
D2
[−ln(1 – α)]−1
(1 – α)ln(1 – α) + α
Mampel (first order)
F1
1 – α
–ln(1 – α)
second order
F2
(1 – α)2
(1 – α)−1 – 1
power law
P2/3
2/3α–1/2
α3/2
power law
P2
2α1/2
α1/2
contracting cylinder
R2
2(1 – α)1/2
1 – (1 – α)1/2
contracting sphere
R3
3(1 – α)2/3
1 – (1 – α)1/3
In addition, regression analysis was performed to
obtain the dynamic
model expression of the sample. Equation without introducing β can be written
as eq Equation is obtained by integrating eq Equation is obtained
by rearranging eq By rearranging to eliminate
the pre-exponential
factor A of the unknown value, eq can be written as H(α)
normalized equation eq
Mechanism
Function
Figure shows the function of and the conversion rate of the α
SLSx-CF-M composite film at β = 30 °C/min.
By comparing and screening the experimental curve (EXP) with the curves
of each reaction model, according to the reaction mechanism function
proposed by Vasudev et al.,[30] the mechanism
function used in this paper isFigure shows the fitting curve of the SLSx-CF-M
composite film mechanism function. The value of H(α) can be obtained by substituting the corresponding value
of conversion in eq through the triglyceride test. Then, we obtain function parameter-related
entities (see Table ) by fitting.
Figure 1
Diagram of different reaction models of the SLSx-CF-M composite.
Figure 2
Diagram
of the fitting curve of the mechanism function of the SLSx-CF-M composite film.
Table 2
Parameter
Values of the Mechanism
Function of the SLSx-CF-M Composite Film
related parameters
a
b
c
R2
the numerical
3277.19
9.27
5.05
0.99
the mechanism function
H(α) = 3277.19(1 – α)9.27[−ln (1 – α)]5.05
Diagram of different reaction models of the SLSx-CF-M composite.Diagram
of the fitting curve of the mechanism function of the SLSx-CF-M composite film.
Compensation
Effect
The relationship
between the pre-exponential factor and activation energy reflects
the reaction model changes during the pyrolysis reaction.[32]Figure shows the relationship between the pre-exponential factor
and activation energy corresponding to different conversion rates
in the thermal decomposition process of the SLSx-CF-M
composite film. As can be seen from the figure, there is a linear
correlation between the pre-exponential factor and the activation
energy. The fitting coefficient R2 is
0.989, and the compensation effect is obvious with a high fitting
degree. Therefore, it can be concluded that the reaction model has
no change during the whole reaction process.
Figure 3
Correlation between activation
energies and pre-exponential factors
of the SLSx-CF-M composite film.
Correlation between activation
energies and pre-exponential factors
of the SLSx-CF-M composite film.
The thermal decomposition of the SLSx-CF-M composite film at different heating rates is a simple
decomposition process. Figure b shows that there are two main mass-loss areas in the SLSx-CF-M composite film DTG curves at different heating rates.
The first mass-loss area is located in the temperature range of 30–190
°C, mainly caused by the evaporation of water. The second weightlessness
zone is in the 190–430 °C range, mainly caused by the
thermal decomposition of film samples. As can be seen in the Figure DTG diagram, with
increasing heating rate, the maximum weight loss peaks are two weight-loss
regions that migrate to higher temperatures, primarily due to the
limitations of thermal mass transfer. At a higher heating rate, the
sample does not have enough time to absorb heat fully. As a result,
the actual temperature is lower than the reference temperature of
the system, making the initial and the termination temperature of
weight loss higher.[33] Taking the heating
rates of 20 and 30 °C/min as examples, the initial weight-loss
temperature of the SLSx-CF-M composite film in the
first weight-loss stage increased from 31.6 to 32.6 °C, the maximum
weight-loss temperature increased from 87.9 to 116.8 °C, and
the maximum mass-loss rate of the SLSx-CF-M composite
film changed from 3.40 to 3.57%/min. In the second weight-loss stage,
the initial decomposition temperature increased from 264.6 to 269.4
°C, the maximum weight-loss temperature increased from 294.8
to 299.9 °C, and the maximum mass-loss rate increased from 31.43
to 53.87%/min (Table ).
Figure 4
TG (a) and DTG (b) curves of SLSx-CF-M at different
heating rates.
Table 3
TGA Date of the SLSx-CF-M Composite Film at Different Heating Rates
first
weightlessness stage
second
weightlessness stage
heating rate (°C/min)
temperature of initial decomposition
(°C)
maximum weight loss temperature
(°C)
maximum mass-loss rate (%/min)
temperature
of initial decomposition (°C)
maximum
weight loss temperature (°C)
maximum
mass-loss rate (%/min)
10
30.9
84.3
1.23
258.8
289.8
10.19
20
31.6
87.9
3.40
264.6
294.8
31.43
30
32.6
116.8
3.57
269.4
299.9
53.87
40
34.3
124.1
4.45
279.4
310.2
55.68
50
35.7
134.1
4.93
281.0
318.0
68.59
TG (a) and DTG (b) curves of SLSx-CF-M at different
heating rates.As shown in Figure , the curves of α–T and
α′–T of the SLSx-CF-M composite film have
similar variation trends under different heating rates. Figure a shows the relationship between
conversion rate (α) and temperature (T) in
the pyrolysis process. At 20 °C/min, the temperature range of
30–132 °C is the first stage of the rapid conversion rate
growth, and the conversion rate reaches the maximum at 85 °C.
In the temperature range of 132–217 °C, the conversion
rate changes slowly. The 217–418 °C conversion is the
second stage of rapid growth, with the maximum conversion rate at
294 °C. After 418 °C, the increase rate of conversion tended
to be flat with the increase of temperature. Figure b shows the relationship between the growth
rate of conversion rate (α′) and temperature (T) in the pyrolysis process. It can be seen from the figure
that the maximum growth rate of conversion rate shifts to the right
with the increase of the heating rate, which is consistent with the
previous maximum mass-loss rate results.
Figure 5
α–T (a) and α′–T (b)
curves of the SLSx-CF-M composite
film at different heating rates.
α–T (a) and α′–T (b)
curves of the SLSx-CF-M composite
film at different heating rates.
Kinetic Analysis
KAS
and FWO
Table shows the activation energy (E) and the pre-exponential
factor (ln A) for
different conversion rates based on KAS and FWO methods. The slope
determines the activation energy, and the intercept of the regression
line determines the pre-exponential factor. It can be observed from
the table that the pyrolysis activation energies of the SLSx-CF-M composite film are different, which indicates that
a complex multistep reaction mechanism exists in the pyrolysis process
of the SLSx-CF-M composite film. Figure shows the linearization fitting
diagram for KAS and FWO pyrolysis at a conversion rate of 0.05–0.85.
The determination coefficient R2 of the
fitting line is between 0.986 and 0.999, indicating that the data
is well fitted.
Table 4
Activation Energy and Pre-exponential
Factor Obtained by KAS and FWO Methods for the SLSx-CF-M Composite Film at Different Conversion Ratesa
KAS
FWO
α
E (kJ/mol)
ln A (min–1)
R2
E (kJ/mol)
ln A (min–1)
R2
0.05
47.34
5.27
0.995
50.91
13.81
0.996
0.15
118.75
18.31
0.991
121.28
27.55
0.992
0.25
151.56
24.60
0.999
152.93
33.93
0.999
0.35
157.04
25.86
0.994
158.24
35.17
0.995
0.45
188.90
32.67
0.991
188.63
42.04
0.992
0.55
209.19
36.93
0.993
207.99
46.30
0.993
0.65
259.20
46.54
0.986
255.75
55.95
0.987
0.75
297.28
52.46
0.995
292.29
61.94
0.995
0.85
326.64
55.78
0.991
320.63
65.35
0.991
R2 is
the linear correlation coefficient.
Figure 6
Linearization fitting diagram of KAS (a) and FWO (b) methods
for
the SLSx-CF-M composite film.
Linearization fitting diagram of KAS (a) and FWO (b) methods
for
the SLSx-CF-M composite film.R2 is
the linear correlation coefficient.Figure shows the
activation energy variation of the SLSx-CF-M composite
film obtained by the two methods under different conversion rates.
In addition, the activation energy trends obtained by the two methods
are similar, and the data difference is slight, which indicates that
the estimated values obtained are reliable. It can be seen from the
figure that there are three main stages in the thermal decomposition
process: the initial decomposition of the SLSx-CF-M
composite film (0.05 < α < 0.25), the middle SLSx-CF-M composite film decomposition stage (0.25 < α
< 0.55), and the late decomposition of the SLSx-CF-M composite film (0.55 < α < 0.90).
Figure 7
Changes in activation
energy of the SLSx-CF-M
composite film in KAS and FWO kinetic models.
Changes in activation
energy of the SLSx-CF-M
composite film in KAS and FWO kinetic models.The activation energy required for the initial decomposition (0.05
< α < 0.25) of the SLSx-CF-M composite
film is relatively less. According to the table, the activation energy
required by the KAS and FWO methods for the SLSx-CF-M
composite film is 47.34–118.75 and 50.91–121.28 kJ/mol,
respectively. In this stage, the evaporation of water contained in
the SLSx-CF-M composite film, the volatilization
of eugenol, and the release of eugenol caused by the crack of the
capsule wall caused by heat are the main causes, which require low
activation energy.In the middle stage of the SLSx-CF-M composite
film decomposition (0.25 < α < 0.55), the activation energy
obtained by the KAS and FWO methods was 151.56–209.19 and 152.93–207.99
kJ/mol, respectively. Among the three stages, the difference of activation
energy obtained by the two methods is the smallest. The absolute difference
was between 0.27 and 1.73 kJ/mol. In this stage, the random pyrolysis
of the polymer in the SLSx-CF-M composite film forms
an insulating carbon layer, which slows down the decomposition of
the internal structural units and increases the activation energy.The SLSx-CF-M composite film post decomposition
(0.55 < α < 0.90) of a large number of low-activity carbon-dense
layers shows a rapid increase in the activation energy. According
to Table , when the
conversion rate is 0.85, the required activation energy obtained by
the KAS method is 326.64 kJ/mol, which increases by 117.45 kJ/mol
compared with the required activation energy at the middle and end
of the term, and the required activation energy obtained by the FWO
method is 320.63 kJ/mol, which increases by 112.64 kJ/mol.Figure a shows the result of Friedman’s analysis. Table shows the corresponding
activation energy, pre-exponential factor, and the corresponding linear
fitting determination coefficient under different conversion rates
obtained based on the Friedman method. The determination coefficient R2 of the fitting line is between 0.996 and 0.998,
indicating that the data is well fitted. Figure b shows the change curves of activation energy E and conversion rate α during pyrolysis of the SLSx-CF-M composite film. Compared with KAS and FWO, the activation
energy values obtained by the Friedman method are slightly different
from those obtained by the other two methods. In α >
0.65, the activation energy obtained by the Friedman method is smaller
than that obtained by the other two methods, α is 0.85, and
the difference of activation energy is 46.1–40.09 kJ/mol. However,
the trend of E–α curves obtained by
the three methods is roughly similar.
Figure 8
Friedman analysis for the pyrolysis of
SLSx-CF-M
composite film: linearization fitting diagram (a) and the E–α curve (b).
Table 5
Activation Energy and Pre-exponential
Factor Obtained by the Friedman Method for the SLSx-CF-M Composite Film at Different Conversion Ratesa
α
E (kJ/mol)
ln A (min–1)
R2
0.1
169.98
36.42
0.999
0.15
175.95
37.83
0.998
0.2
182.15
38.59
0.997
0.25
185.68
39.70
0.998
0.3
196.21
41.31
0.998
0.35
198.69
42.06
0.996
0.4
201.09
42.18
0.997
0.45
207.14
43.84
0.997
0.5
210.16
44.72
0.998
0.55
215.11
45.69
0.996
0.6
227.47
46.49
0.998
0.65
240.63
48.19
0.999
0.7
249.17
48.97
0.999
0.75
256.58
49.46
0.998
0.8
262.89
50.64
0.998
0.85
269.85
51.38
0.999
0.9
280.54
53.63
0.997
R2 is
the linear correlation coefficient.
Friedman analysis for the pyrolysis of
SLSx-CF-M
composite film: linearization fitting diagram (a) and the E–α curve (b).R2 is
the linear correlation coefficient.
Conclusions
A SLSx-CF-M composite
film was investigated by thermogravimetric analysis at a heating rate
of 10–50 °C/min, and activation energy and pre-exponential
factors during pyrolysis were calculated by KAS, FWO, and Friedman
methods. The compensation effect indicates that the reaction model
of the SLSx-CF-M composite film was not changed during
the pyrolysis process.The three methods can show that the
pyrolysis process can be divided into the initial volatilization (0.05
< α < 0.25), middle organic monomer decomposition (0.25
< α < 0.55), and the later carbon generation stages (0.55
< α < 0.95).According to the changing trend of
the relationship between the calculated activation energy and the
conversion rate, the increase of the pyrolysis degree is positively
correlated with the increased required activation energy.