| Literature DB >> 34972130 |
Alessandro Suardi1, Sergio Saia2, Vincenzo Alfano1, Negar Rezaei3, Paola Cetera4, Simone Bergonzoli1, Luigi Pari1.
Abstract
Pruning residues can have a high quality as feedstock for energy purposes and are largely available in Europe. However, it is still an untapped resource. Such scarce use is due to the need to optimize their supply chain in term of collection machines and the associate cost of collection. A modular chipper (prototype PC50) for pruning harvest was developed. Such prototype is adaptable to various harvesting logistics and may produce a higher quality woodchip compared with the one produced by shredders available in the market. In this work, we tested the performance and quality of the product delivered by the prototype PC50 in various conditions and plant species, after a modulation of the machine settings (counter-rotating toothed rollers [CRR] speed), loading systems ([LS], either big bag or container), and knife types ([KT], either discontinuous hoe shaped knives or continuous helicoidal knives). To take into account of the covariates in the experiment (Cropping season and plant species), LSmeans were computed to have an unbiased estimate of the treatments means. The modulation of LS and KT scarcely affected the performance of the machine. In particular, the choice of the KT affected the field efficiency when the LS was a Tilting box but not a Big Bag. Whereas the continuous knife resulted in a 97% higher material capacity compared to hoe shape knives, the last of which the amount of short sized (<16 mm) fractions compared to helicoidal knives. No role of the CCR was found on the machine performance, but increasing CRR speed reduced the chip apparent bulk density and the fraction chips with a size <8 mm.Entities:
Mesh:
Year: 2021 PMID: 34972130 PMCID: PMC8719771 DOI: 10.1371/journal.pone.0261810
Source DB: PubMed Journal: PLoS One ISSN: 1932-6203 Impact factor: 3.240
Main parameters of orchard species used during the trials and pruning characteristics.
| Nation | Site | Cropping season | Plant Species | Variety | Age (Years) | Planting pattern (m×m) | Plant density (n ha‒1) | Pruning branch diameter (mm) | Pruning branch lenght (mm) | Pruning branch moisture content (%) |
|---|---|---|---|---|---|---|---|---|---|---|
| Spain | Alcaniz | 2014 | Almond | Guara | 8 | 7.0×7.0 | 204 | 30±5 | 1300±430 | 31.6 |
| Fraga | 2014 | Peach | Paraguayo | 3 | 5.0×3.0 | 666 | 21±8 | 1304±569 | 39,9 | |
| Caspe | 2015 | Olive | Arbechina | 8 | 4.0×1.8 | 1389 | 20±11 | 1592±419 | 33,7 | |
| Germany | Postdam | 2015 | Apple | Pinova | 6 | 3.3×1.2 | 2525 | 17±10 | 1103±458 | 43.3 |
| Plum | n.a. | 10 | 4.0×3.2 | 781 | 33±17 | 2410±723 | 40,8 |
*, n.a., information not available
**, mean ± s.d, n = 50.
Fig 1Naldoni prototype PC50 at different configuration.
A) tilting box and B) big-bag during the harvesting.
Fig 2Types of knife of Naldoni prototype that used during the trial in the field.
A) discontinuous hoe shaped knife (d_HSK); and B) continuous helicoidal knife (c_HEL).
Variables related to the machine performances, number of replicate per treatment: Loading system [LS] and Knife type [KT].
| Country | Experimental Site | Cropping season | Plant Species | LS | KT | Theoretical work capacity | Actual work capacity | Field efficiency | Material Capacity | Losses | Havested yield (HY) | Total yield (TY) | Collection efficiency | Fuel consumption | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| (h ha-1) | (h ha-1) | (%) | (t h‒1) | (Mg fw ha‒1) | (Mg ha‒1) | (Mg ha‒1) | (%) | (l ha‒1) | (l HY)Mg‒1 | ||||||
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| 11 | 11 | 11 | 5 | 4 | 5 | 5 | 5 | 5 | 5 |
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| 8 | 8 | 8 | 5 | 5 | 5 | 5 | 5 | 5 | 4 | ||||
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| 10 | 10 | 10 | 3 | 5 | 3 | 3 | 3 | 3 | 3 | |
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| 4 | 4 | 4 | 2 | 5 | 2 | 2 | 2 | 2 | 2 | |||||
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| 14 | 14 | 14 | 8 | 5 | 8 | 8 | 8 | 8 | 8 | |
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| 5 | 5 | 5 | 3 | 5 | 3 | 3 | 3 | 3 | 3 |
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| 3 | 3 | 3 | 3 | 5 | 3 | 3 | 3 | 3 | 3 | |||
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| 8 | 8 | 8 | 2 | 9 | 2 | 2 | 2 | 2 | 2 | ||||
* BB, Big Bag; TB, Tilting Box; d_HSK, hoe shaped knives, c_HEL, Helicoidal knives.
Variables related to the product quality, number of replicate per treatment: Knife type [KT], Rotation speed [RS], and Loading system [LS].
| Plant Species | Cropping Season | KT | RS | LS | Replicate per each size fraction | Moisture [%] | ABD |
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| 4 | 5 | n.m | |
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| 4 | 5 | 5 |
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| 4 | 7 | 5 | ||
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| 4 | n.m | n.m |
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| 4 | n.m | n.m | |||
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| 4 | n.m | 5 |
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| 4 | n.m | 5 | |||
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| 4 | n.m | 5 | |||
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| 4 | n.m | 5 | |||
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| 4 | n.m | 5 |
* apparent bulk density.
** BB, Big Bag; TB, Tilting Box; d_HSK, hoe shaped knives, c_HEL, Helicoidal knives; V2, 0.85 Hz (51 rpm); V3, 1.23 Hz (74 rpm); V4, 1.65 Hz (99 rpm); V5, 2 Hz (120 rpm); Vmax, 2.4 Hz (144 rpm).
§ in almond, 4 replicates with 5 subreplicates each were available. For Apple or Plum, replicates are indicated per species, i.e.4 = 4 replicates in apple + 4 in plum.
§§ n.m, not measured.
Main results obtained during the performance harvesting tests carried out with the PC50 in Spain and Germany.
See Table 5 for the analysis of the main factor loading system (LS, either BB, Big Bag; or TB, Tilting Box) and knives type (KT, either d_HSK, discontinous hoe shaped knives, c_HEL, continous helicoidal knives) and their interaction by means of a general linear mixed model adapted to unbalanced datasets where plant species and Counter Rotating Rollers (CRR: V4 (1.65 Hz) for almond and olive and V3 (1.23 Hz) for Peach, Apple and Plum) were considered random factor. Data are means±standad error.
| Species | LS | KT | Theoretical working capacity (h ha-1) | Actual working capacity (h ha-1) | Field efficiency (%) | Material Capacity (tfm | Losses (tfm ha-1) | Havested yield (HY) (tfm ha-1) | Total yield (tfm ha-1) | Collection efficiency (%) | Fuel consumption | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| (l ha-1) | (l tfm-1) | |||||||||||
| Almond | BB | d_HSK | 0.41±0.02 | 0.64±0.04 | 64.5±5.5 | 0.61±0.04 | 0.06±0.01 | 0.38±0.01 | 0.43±0.01 | 87.2±0.4 | 4.86±0.83 | 12.86±2.17 |
| TB | d_HSK | 0.48±0.05 | 0.83±0.06 | 57.4±6.3 | 0.38±0.04 | 0.05±0.03 | 0.37±0.04 | 0.39±0.04 | 94.8±2.2 | 5.84±1.69 | 11.18±3.05 | |
| Peach | BB | d_HSK | 2.45±0.14 | 3.30±0.16 | 74.2±4.1 | 0.76±0.04 | 0.51±0.11 | 2.48±0.05 | 2.89±0.04 | 86.0±1.4 | 18.51±1.41 | 7.47±0.65 |
| BB | c_HEL | 1.38±0.06 | 1.82±0.19 | 75.8±7.7 | 1.13±0.19 | 0.31±0.07 | 2.05±0.01 | 2.26±0.07 | 90.6±2.3 | 23.26±0.16 | 11.36±0.16 | |
| Olive | BB | c_HEL | 2.92±0.14 | 3.64±0.19 | 80.0±2.8 | 1.13±0.05 | 1.04±0.26 | 3.22±0.23 | 4.11±0.24 | 77.9±1.6 | 27.41±2.05 | 8.74±0.71 |
| Apple | TB | c_HEL | 1.54±0.06 | 1.82±0.15 | 84.9±4.2 | 1.55±0.13 | 0.69±0.06 | 2.18±0.02 | 2.78±0.05 | 78.4±0.8 | 17.67±2.11 | 8.13±1.01 |
| Plum | BB | c_HEL | 4.22±0.69 | 4.86±0.43 | 86.9±6.2 | 1.11±0.33 | 0.87±0.13 | 5.11±1.52 | 5.88±1.53 | 84.6±4.5 | 16.40±0.26 | 4.09±1.53 |
| TB | c_HEL | 4.48±0.75 | 5.42±1.00 | 82.7±5.2 | 1.05±0.81 | 0.88±0.09 | 9.55±0.01 | 10.16±0.01 | 94.0±0.1 | 13.51±0.68 | 1.42±0.07 | |
* fm indicates fresh matter, i.e. non dried wood material.
Results of the general linear mixed analysis of the machine performance in term of Loading system (LS), knife type (KT) and their interaction.
Factors and interaction at p<0.05 are shown in bold. Replicates are shown in Table 2, the covariates effect is shown in the S3 Table.
| LS | KT | LS×KT | ||||||||
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| Den DF | F | p | Den DF | F | p | Den DF | F | p | ||
| Effective time | [h ha-1] | 3.11 | 1.07 | 0.37 | 3.17 | 0.04 | 0.85 | 3.10 | 0.94 | 0.40 |
| Operation time | [h ha-1] | 3.12 | 0.90 | 0.41 | 3.19 | 0.12 | 0.75 | 3.11 | 0.53 | 0.52 |
| Field efficiency | [%] | 45.60 | 1.10 | 0.30 |
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| Material Capacity | [t h-1] | 3.28 | 0.04 | 0.85 |
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| 3.26 | 3.43 | 0.15 |
| Losses | [t FW ha-1] | 3.30 | 0.96 | 0.39 | 3.41 | 0.04 | 0.85 | 3.19 | 1.07 | 0.37 |
| Havested yield (HY) | [t ha-1] | 3.01 | 1.88 | 0.26 | 3.01 | 1.12 | 0.37 | 3.01 | 1.90 | 0.26 |
| Total yield | [t ha-1] | 3.00 | 1.87 | 0.26 | 3.00 | 1.00 | 0.39 | 3.00 | 1.96 | 0.26 |
| Collection efficiency | [%] | 3.56 | 0.80 | 0.43 | 4.63 | 0.00 | 0.95 | 3.35 | 0.87 | 0.41 |
| Fuel consumption | [l ha-1] | 3.42 | 0.42 | 0.56 | 3.92 | 0.52 | 0.51 | 3.33 | 0.81 | 0.43 |
| [l (t HY)-1] | 4.68 | 2.31 | 0.19 | 6.31 | 0.02 | 0.88 | 4.34 | 1.75 | 0.25 | |
Fig 3Field efficiency (%) of the wood chipper prototype equipped with a big bag or tilting box and with either continuous helicoidal knifes (c_HEL) or discontinuous hoe shaped knife (d_HSK).
Bars are the LSmeans ±standard error estimate. Bars with a letter in common cannot be considered different according to the tukey-kramer grouping applied at the 0.05 of the LSmeans p differences.
Quality of the chipped material in peach at varying the knife type (d_HSK, hoe shaped knives, c_HEL, Helicoidal knives).
Quality traits were the size distribution of the material, the mean moisture and the apparent bulk density (ABD). Fractions varying at p>0.05 are shown in bold.
| c_HEL | d_HSK | |||
|---|---|---|---|---|
| F | P | Lsmeans±s.e.e. | LSmeans±s.e.e. | |
| Size (mm): 120 to 350 | 1.45 | 0.3154 | 5.01±1.89 | 8.22±1.89 |
| Size (mm): 100 to 120 | no data of this fraction | |||
| Size (mm): 63 to 100 | 4.55 | 0.1228 | 1.03±3.43 | 9.89±3.43 |
| Size (mm): 45 to 63 | 2.09 | 0.2443 | 1.30±1.34 | 4.04±1.34 |
| Size (mm): 16 to 45 |
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| Size (mm): 8 to 16 |
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| Size (mm): 3.15 to 8 |
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| Size (mm) < 3.15 |
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| Moisture (%) |
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| ABD (kg m-3) | 0.81 | 0.4197 | 222.41±10.75 | 209.36±10.75 |
Quality of the chipped material at varying the counter rotating roller speed in the Helicoidal knives (c_HEL) treatments only.
Treatments with Hoe shaped knives (d_HSK) were not included in the analysis because not direct comparison (i.e. at least 2 different speed in the same species) were available. Quality traits were the size distribution of the material and the apparent bulk density (ABD). The mean moisture was not available. Fractions varying at p>0.05 are shown in bold. Within each fractions, LSmeans with a letter in common can’t be considered different according to a lines-display of the ranked p-differences adjusted by Tukey Kramer for multiple comparisons. The estimated denominator degrees of freedom (DEN DF) after the Kenward Roger correction is shown, along with F and p values.
| Wood chip particles class | V2 | V3 | V4 | V5 | Vmax | |||
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| Den DF | F | p | LSmeans±s.e.e. | LSmeans±s.e.e. | LSmeans±s.e.e. | LSmeans±s.e.e. | LSmeans±s.e.e. | |
| Size (mm): 120 to 350 | 42.80 | 0.38 | 0.821 | 4.08±2.91 | 5.69±2.42 | 4.75±2.44 | 5.42±2.44 | 7.78±2.91 |
| Size (mm): 100 to 120 |
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| Size (mm): 63 to 100 | 45.40 | 0.35 | 0.840 | 2.51±2.71 | 3.45±2.47 | 3.69±2.51 | 4.50±2.51 | 4.74±2.71 |
| Size (mm): 45 to 63 | 46.04 | 1.00 | 0.417 | 2.42±1.32 | 1.48±1.08 | 1.77±1.09 | 3.42±1.09 | 3.69±1.32 |
| Size (mm): 16 to 45 | 46.06 | 1.65 | 0.178 | 28.67±6.97 | 24.88±6.84 | 27.19±6.84 | 31.77±6.84 | 29.45±7.06 |
| Size (mm): 8 to 16 | 32.79 | 0.51 | 0.727 | 28.65±5.08 | 29.21±4.21 | 30.95±4.24 | 31.45±4.24 | 28.69±4.38 |
| Size (mm): 3.15 to 8 |
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| Size (mm) < 3.15 |
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| Moisture (%) | no data of this variable | |||||||
| ABD (kg m-3) |
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* V2, 0.85 Hz (51 rpm); V3, 1.23 Hz (74 rpm); V4, 1.65 Hz (99 rpm); V5, 2 Hz (120 rpm); Vmax, 2.4 Hz (144 rpm).
** The LINES display does not reflect all significant comparisons. The following additional pairs are significantly different: (V3,Vmax), (V3,V5), (V4,V5). Letters were thus rebuilt according to the direct p-difference pairwise test after a Tukey-Kramer adjustment for Multiple Comparisons.