Ying-Xia Li1, Shao-Xing Hou1,2, Quan-Yuan Wei3,4, Xiao-Shan Ma1,2, Yong-Shui Qu2. 1. Beijing University of Chemical Technology, Beijing 100029, China. 2. State Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China. 3. Beijing Zhong Yuan Chuang Neng Engineering and Technology, Ltd., Beijing 100101, China. 4. Beijing International Cooperation Base in Sci-tec Innovation of Organic Waste Treatment, Beijing 100101, China.
Abstract
In the process of lignin extraction by the organic solvent method, the amount of alkali and the content of 1,4-butanediol are important conditions that affect lignin yield. The effects of alkali and alcohol contents on lignin recovery, removal rate, and structure were studied. In this reaction system, the removal rate of lignin increased with the increase of alkali content but decreased with the increase of alcohol content. Fourier transform infrared (FT-IR) analysis showed that the phenol hydroxyl group and the ether bond in lignin had different trends in different alkali and 1,4-butanediol environments, and four different infrared parameters in lignin had an obvious linear relationship. Gel permeation chromatography (GPC) results showed that high alkali content and high 1,4-butanediol content could lead to the fragmentation of lignin. In addition, lignin extracted from alkali-quantity factor series was selected to prepare activated carbon, CaCl2 was selected as the activator, and its effects were studied. Results showed that in the process of extracting lignin, on the one hand, NaOH content affects the functional groups of activated carbon by affecting the aromatic structure of lignin; on the other hand, the NaOH content affects the graphitization degree and specific surface area of activated carbon by affecting the removal rate and the molecular weight of lignin.
In the process of lignin extraction by the organic solvent method, the amount of alkali and the content of 1,4-butanediol are important conditions that affect lignin yield. The effects of alkali and alcohol contents on lignin recovery, removal rate, and structure were studied. In this reaction system, the removal rate of lignin increased with the increase of alkali content but decreased with the increase of alcohol content. Fourier transform infrared (FT-IR) analysis showed that the phenol hydroxyl group and the ether bond in lignin had different trends in different alkali and 1,4-butanediol environments, and four different infrared parameters in lignin had an obvious linear relationship. Gel permeation chromatography (GPC) results showed that high alkali content and high 1,4-butanediol content could lead to the fragmentation of lignin. In addition, lignin extracted from alkali-quantity factor series was selected to prepare activated carbon, CaCl2 was selected as the activator, and its effects were studied. Results showed that in the process of extracting lignin, on the one hand, NaOH content affects the functional groups of activated carbon by affecting the aromatic structure of lignin; on the other hand, the NaOH content affects the graphitization degree and specific surface area of activated carbon by affecting the removal rate and the molecular weight of lignin.
Lignin is one of the three
components of biomass as a byproduct
in the preparation of bioethanol, and pulp has been widely produced
and focused on.[1] Lignin is an amorphous
compound composed of three monomers, namely, p-coumaryl
alcohol (H), coniferyl alcohol (G), and sinapyl alcohol (S), which
are linked by C–O or C–C.[2] It has great potential for production in phenolic resins, adhesives,
and aromatic monomers.[3] However, considering
its complex structure and difficulties in extraction and purification,
lignin has not been well developed and utilized.[4] The reason the natural structure of lignin depends on the
species is that different species have different chemical compositions
and monomer ratios. In addition, the isolated lignin has high heterogeneity
and low reactivity and purity, which depends on the covalent combination
of lignin and carbohydrate to form a lignin carbohydrate complex (LCC).
Only 2% of the lignin obtained from the pulp and paper industry is
commercially utilized.[1,5,6]Lignin with a carbon content of 60–65% is an ideal precursor
for the preparation of activated carbon. The preparation of carbon
materials by carbonization of biomass for adsorption, catalyst carrier,
electrode, and energy storage has been widely studied.[7,8] For example, Chang et al. used sodium lignosulfonate obtained from
papermaking wastewater to prepare new activated carbon for the adsorption
of antibiotics in water, showing good adsorption capacity and regeneration
capacity.[9] Klose et al. used a two-step
activation method and KOH as the activator to prepare lignin-based
polyporous carbon as the active material for supercapacitors.[10] This material has then been considered to carbonize
the extracted lignin to obtain activated carbon, which can effectively
reduce environmental pollution and the waste of lignin resources in
industrial production. Meanwhile, considering the use of cellulose
and hemicellulose and the preparation of high-value chemicals (e.g.,
levulinic acid, glucose, 5-hydroxymethyl furfural), propionate, and
biofuels (such as ethanol, butanol, 2-methyl furan),[6] research on carbonization of lignin extracted from stalk
can not only make use of the characteristics of lignin but also realize
the effective utilization of resources.Generally, the separation
methods of lignin in plant fiber materials
can be divided into four categories, namely, solvent fractionation
and biological, physical, and chemical methods. Among these extraction
methods, the organic solvent method is regarded as the most promising
one. Not only does the lignin extracted by the organic solvent have
high quality and can be used for the production of various chemicals
but also the organic solvent can be recycled through distillation,
which is more environmentally friendly.[11] For example, Wang et al. used the organic solvent extraction method
to separate lignin and studied the average molecular weight and dispersion
of lignin via gel permeation chromatography (GPC) and Fourier transform
infrared (FT-IR) and thermal analyses.[12] Zhang et al. used methanol/water as solvent to extract sulfate lignin
from eucalyptus wood and proposed the mechanism for color differentiation.[13] In the process of extracting lignin from corn
stalk by the organic solvent method, although NaOH has a good effect,
it also has the disadvantage of high cost. Therefore, the amount of
alkali is selected as a factor for carbonization research to reduce
the production cost.[14]Carbon materials
are prepared from lignin mainly via physical and
chemical activation. The physical activation method has mild conditions
and low requirements for equipment but incurs a long time and high
energy consumption. Hence, the chemical activation method is more
favored by researchers. The chemical activation method has the characteristics
of low reaction temperature, high yield, and simple operation.[15] The main activators used are KOH,[16] NaOH,[17] and ZnCl2.[18] Song
et al. designed a new method to prepare activated carbon with a high
specific surface area from rice husk using NaOH, showing the potential
utilization value of biomass.[19] However,
the above activators may cause corrosion of instruments and equipment
and increase the cost; hence, low cost, availability, and environmental
friendliness of calcium chloride are considered.[20] In the present paper, calcium chloride was used as a catalyst
to prepare activated carbon.In the present paper, the effects
of different alkali and 1,4-butanediol
contents on the removal and the recovery rate of lignin from corn
stalk were studied. The characteristic parameters of lignocellulose
were calculated using FT-IR spectroscopy, and the curve of related
parameters was fitted. The molecular weight of lignin was analyzed
using GPC, and the structure of lignin was studied by the valence
bond analysis of lignin. X-ray diffraction (XRD), FT-IR and Raman
spectroscopies, and N2 sorption were used to analyze the
influence of alkali content on the structure of lignin-based activated
carbon during lignin extraction.
Materials
and Methods
Materials
Corn stalk raw materials
were collected in Changping, Beijing, after natural air-drying, crushed
to less than 2 mm, and stored in self-sealed bags for use. The components
of corn stalk were 25.95 ± 0.51% cellulose, 27.86 ± 0.71%
hemicellulose, 19.66 ± 0.22% lignin, and 9.52 ± 0.36% ash.
Analytical Methods
Sample
Composition Analysis
The
two-step acid treatment method was used for the analysis of stalk
raw materials, lignin, and cellulose components. The monosaccharide
content was determined using high-performance liquid chromatography
(HPLC).The experimental procedures are as follows. Briefly,
0.1500–0.1600 g of sample was precisely added into a high-borosilicate
test tube, and 1.50 mL of 72% (W/V) concentrated sulfuric acid was
added. After shaking and mixing, the sample was placed in a 30 °C
water bath for 1 h, and 42 mL of deionized water was added to reduce
the concentration of sulfuric acid to 4% (W/V). Then, the tube cover
was tightened and placed into the autoclave at 121 °C for a 1
h reaction. The liquid after the reaction was vacuumized and filtered,
and the solid lignin residue was separated from the liquid by a filtration
crucible. The quality of lignin was measured by drying and ashing.
The liquid volume was measured after extraction and filtration, 5.00
mL of the liquid was pipetted out accurately into the 10 mL centrifugal
tube, and 0.5000–0.5050 g of Ba(OH)2 shock neutralizing
liquid was added. Then, the supernatant was centrifuged and extracted,
using high-performance liquid chromatography for monosaccharide analysis,
and then the cellulose and hemicellulose quality was calculated. The
determination of ash content was carried out by placing 0.1500–0.1600
g of stalk in a crucible and then placing the crucible in a muffle
furnace at 575 °C for 4 h. The mass change before and after the
calculation gave the ash content in the stalk.The detection
conditions are as follows. Agilent is selected as
the liquid chromatographic column. For the column of Hi-Plex-H, a
refractive index detector (RID) is used, T is 65
°C, 5 mmol of sulfuric acid is selected as the mobile phase,
the speed is set to 0.6 mL min–1, and the injection
volume is 2 μL.Then, the cellulose, hemicellulose, and
lignin contents were calculated.
Formulae 1 and 2 were
used for the calculation method of lignin removal rate and recovery
rate.YTR is the lignin
removal rate, MFC is the mass amount of
holocellulose after lignin removal, CFL is the lignin content in holocellulose, MC is the mass amount of corn stalk raw materials, CL is the lignin content in raw materials, YHR is the lignin recovery rate, MFL is the extracted lignin mass amount, and PFL is the extracted lignin purity.
Molecular Weight Analysis
A 100
mg lignin sample was dissolved in 2% NaOH solution and diluted 10
times in 0.1 mol L–1 NaAc solution. After filtration
with a pore size of 0.45 μm, the molecular weight was determined
using gel permeation chromatography. GPC analysis was carried out
with Agilent1260 series equipped with RID and a diode array detector.
The chromatographic column was TSKgelG-3000PWxl (300 × 7.8 mm2). The mobile phase was 0.1 M NaAc with a flow rate of 0.6
mL min–1. The temperature of the column temperature
box was 35 °C.
A 0.002 g lignin sample was mixed with KBr in an
agate mortar in the proportion of lignin/KBr = 1:100 w/w. The functional
groups of lignin were measured using an FT/IR-600 plus spectrometer
(JASCO Corp., Tokyo, Japan). The average scanning time was 32, the
scanning wavelength range was 400–4000 cm–1, and the resolution was 1 cm–1.
XRD Analysis
The instrument model
used was D/MAX2500/PC. The X-ray diffraction pattern of the sample
was obtained to analyze the composition and the crystal type of the
sample.
Raman Spectroscopy Analysis
A Labram800
Raman spectrometer was used to analyze the degree of order and defect
of activated carbon materials using a 532 nm incident laser.
N2 Adsorption and Desorption
Analysis
Nitrogen adsorption/desorption measurements were
performed using an ASAP2460 system (Micromeritics). All samples were
degassed at 300 °C for 2 h prior to sorption measurements.
Results and Discussion
Effect
of NaOH and 1,4-Butanediol Contents
on Lignin Removal and Recovery Rate
The recovery rate and
removal rate of corn stalk lignin are shown in Figure . In Figure A, with the increase of NaOH content, the removal rate
of lignin in corn stalk increased. When the NaOH content was AC1, the removal rate of lignin was 57.97 ± 4.21%; when
the alkali content increased to AC5, the removal rate increased
to 94.66 ± 2.55%. In the reaction, NaOH destroyed the C–O
single bond in corn stalk lignin. With the increase of alkali content,
the content of free nucleophilic group OH– in the
system increased, thus breaking more C–O single bonds and increasing
the lignin removal rate.[21,22] With the increase of
NaOH content, the recovery of lignin increases first and then decreases
because when the amount of alkali increases, the degree of lignin
fracture increases, more lignin is dissolved in the solvent, and the
recovery of lignin increases. However, when the amount of alkali exceeded
AC4, a large number of lignin fragments was observed in
the solvent, which increased the possibility of reaggregation. Moreover,
when the alkali content increased, more sodium lignans were generated
(Figure D shows that
the ash content in lignin increases with the increase of alkali content),
which increases the water solubility of lignin, resulting in more
lignin dissolving in water and reducing the recovery rate of lignin.
Figure 1
Effect
of different alkali and 1,4-butanediol contents on lignin
removal and recovery rate. ((A) Solid–liquid ratio, 1:10; 60%
1,4-butanediol; and reaction time, 1 h and (B) solid–liquid
ratio, 1:10; NaOH 8 g/stalk 50 g; and reaction time, 1 h.).
Figure 4
Four infrared
characteristic parameters and lignin components.
((A) Fitting diagram of S/G and CLL, (B) fitting diagram of L/C and
LOI, (C) lignin components after different 1,4-butanediol treatments,
and (D) lignin components after different alkali treatments.).
Effect
of different alkali and 1,4-butanediol contents on lignin
removal and recovery rate. ((A) Solid–liquid ratio, 1:10; 60%
1,4-butanediol; and reaction time, 1 h and (B) solid–liquid
ratio, 1:10; NaOH 8 g/stalk 50 g; and reaction time, 1 h.).Figure B shows
that the removal rate of lignin decreases with the increase of 1,4-butanediol
content. In the range of AWR1–AWR3, the
lignin removal rate decreased from 88.32 ± 1.65% to 86.65 ±
3.51%, showing a slight downward trend. With the increase of 1,4-butanediol
content in the reaction system, the free OH– in
the system was reduced, the contact chance between the nucleophilic
group and lignin was reduced, and the lignin removal rate decreased.
Moreover, the increase of 1,4-butanediol content increased the viscosity
of the solvent system, which is not conducive to the reaction. In
comparison with the removal rate of lignin, the recovery rate of lignin
increased first and then decreased. The organic solvent can dissolve
the broken lignin, which is beneficial for its separation from the
stalk. However, when 1,4-butanediol content was very high, the precipitation
of lignin was negatively affected, resulting in a large amount of
lignin being dissolved in 1,4-butanediol that cannot be recovered
by precipitation.
Molecular Weight Distribution
of Lignin
The weight average relative molecular mass (Mw), number average relative molecular mass (Mn)
of lignin,
and the calculated polydispersity coefficient D (D = Mw/Mn) are shown in Table . The molecular weight and the polydispersity coefficient
of lignin decreased with the increase of NaOH content. The degradation
of lignin was obvious, Mn decreased from 7563 to 4586, and the Mw and the polydispersity coefficient D decreased. With the increase of alkali content, lignin
can be further degraded into aromatic substances with small molecules,
and the steric hindrance can be reduced, which is conducive to further
processing and utilization. Figure A shows that with an increase of alkali content, lignin
fragmentation was intensified, and the lignin content of different
fragmentation degrees increased. When the content of 1,4-butanediol
increased, the breaking degree of lignin increased, and the molecular
weight decreased. Figure B shows that when the content of 1,4-butanediol was AWR4, the peak of lignin at the molecular weight of 1647 was the
highest, and the peak of the other molecular weights decreased. Hence,
the higher the content of 1,4-butanediol, the easier for the lignin
to become a small-molecule compound.
Table 1
Number Average Molecular
Weight, Weight
Average Molecular Weight, and the Polydispersity Coefficient of Lignin
sample
no. average
molecular weight (g·mol–1)
molecular weight (g·mol–1)
polydispersity
coefficient
AC1
4078
7563
1.85
AC2
4398
7014
1.59
AC3
3535
5539
1.57
AC4
3141
4834
1.54
AC5
3500
4586
1.31
AWR1
4100
6489
1.58
AWR2
3683
5687
1.54
AWR3
3349
5362
1.60
Figure 2
Molecular weight distribution of lignin.
(Molecular weight distribution
of lignin extracted by different (A) alkali treatments and (B) 1,4-butanediol
treatments.).
Molecular weight distribution of lignin.
(Molecular weight distribution
of lignin extracted by different (A) alkali treatments and (B) 1,4-butanediol
treatments.).
3.3 FT-IR Analysis of Lignin
The
absorption peak at
1597 cm–1 was used as the internal standard absorption
peak, the absorption intensity of the internal standard absorption
peak was 100%, and the ratio of other absorption peaks and the internal
standard absorption peak was the relative absorption intensity of
the absorption peak.[5,23] The characteristic absorption
peak of the phenol hydroxyl group of lignin was observed at 1375 cm–1 and that of ether bond vibration was observed at
1116 cm–1. Figure A shows that with the increase of NaOH content, the
relative absorption strength of the ether bond in lignin decreased
whereas that of the phenolic hydroxyl group increased. It can be inferred
that in the alkaline system of lignin, OH– breaks
the ether bond between lignin, resulting in a decrease of the relative
absorption strength of the ether bond. Subsequently, lignin exposed
more phenolic hydroxyl groups, resulting in the increase of the relative
absorption strength of the phenolic hydroxyl group.
Figure 3
Change trend of ether
bond and phenolic hydroxyl in lignin. (Lignin
from stalk treated with different (A) alkali contents and (B) 1,4-butanediol
contents.).
Change trend of ether
bond and phenolic hydroxyl in lignin. (Lignin
from stalk treated with different (A) alkali contents and (B) 1,4-butanediol
contents.).However, in Figure B, the trend of phenolic hydroxyl and ether
bond changes is positively
correlated. With the increase of 1,4-butanediol content in the system,
the relative absorption strength of the ether bond and phenolic hydroxyl
decreased. Hence, in the reaction system with high 1,4-butanediol
content, the C–O single bond of lignin can be broken, but it
easily forms sodium lignosulphonate (C–ONa). Based on the composition
analysis of lignin in Figure C, with the increase of 1,4-butanediol
consumption, the ash content in lignin increased because of the formation
of more lignin sodium salt in the high 1,4-butanediol reaction system.
Lignin can be used to prepare polymer materials such as adhesives,
foams, and films because the aromatic side chain of lignin is rich
in oxygen-containing groups, such as hydroxyl and methoxy. These active
groups are very important for the modification of lignin. Hence, the
degradation reaction of lignin should be carried out in a system with
low 1,4-butanediol content to prepare highly active lignin materials.Four infrared
characteristic parameters and lignin components.
((A) Fitting diagram of S/G and CLL, (B) fitting diagram of L/C and
LOI, (C) lignin components after different 1,4-butanediol treatments,
and (D) lignin components after different alkali treatments.).In addition, among the four infrared parameters
of lignin, S/G
and CLL, L/C, and LOI have an obvious linear correlation trend. The
S/G ratio was calculated using A1329/A1328 cm–1,
which represents the ratio of the S group and the G group in lignin.[24] CLL was calculated using A1508/A1600 cm–1, which is related to the proportion of condensed
lignin and the cross-linking structure.[25]Figure A shows that
CLL and S/G have a negative linear trend, that is, the larger the
S/G, the smaller the CLL value. Based on the structure of the three
kinds of lignin monomers, a methoxy group was observed at positions
3 and 5 in the benzene ring of the lignin S monomer, and this configuration
is conducive to the formation of ether bonds between lignin, further
forming the complex three-dimensional structure of lignin. However,
the larger the S/G value, the smaller the degree of lignin cross-linking.
Hence, the effect of the C–C single bond on the complex structure
of lignin is greater than that of the C–O single bond.The L/C ratio is equivalent to A1508 cm–1 (spectrum
band of lignin deformation in CH2 and CH3)/A900
cm–1 (spectrum band of the cellulose amorphous region);[26] the LOI is equivalent to A1430 cm–1 (related to the amount of cellulose crystalline structure)/A900
cm–1 (the amorphous region of cellulose).[27]Figure B shows that LOI is positively correlated with L/C, in which
the larger the LOI value, the greater the L/C value. Based on the
definition of parameters, both denominators are the infrared absorption
intensity of the amorphous area of cellulose. Hence, the positive
correlation between them indicates that the higher the purity of lignin,
the higher the degree of crystallization of cellulose remaining in
lignin. As shown in Figure D, with the increase of NaOH content, the purity of lignin
increases and the content of hemicellulose and cellulose decreases.
However, hemicellulose and cellulose remained in lignin, indicating
the presence of LCC in lignin; in addition, lignin, cellulose, and
hemicellulose may depend on stable C–C bond connection.
Characterization of Activated Carbon from
Lignin
According to previous studies on biomass-derived carbon,
the choice of raw materials mainly affects the properties of activated
carbon, which may affect the molecular structure, ash content, and
carbon content of activated carbon.[28] To
study the effect of lignin structure on the performance of activated
carbon rather than the effect of the carbonization process, we prepared
activated carbon samples C1–C5 from lignin
AC1–AC5 using the same carbonization
method. The reasons for choosing calcium chloride as an activator
are as follows: (1) CaCl2 activation method can reduce
carbonization and the activation temperature, (2) CaCl2 has a flame retardant effect and can improve the yield of activated
carbon, and (3) CaCl2 is cheap and recyclable, which reduces
the production cost of activated carbon.[29]According to the analysis of XRD spectra of lignin-based activated
carbon, the XRD spectra have a strong peak located at 23° and
a weak peak at 43°, which correspond to the lattice plane (002,
100) without other heteropeaks. The existence of two peaks indicates
that the prepared carbon is graphite carbon, and the wide peak indicates
amorphous carbon (Figure ).
Figure 5
XRD pattern of lignin-based activated carbon.
XRD pattern of lignin-based activated carbon.FT-IR spectra were widely applied to further study the functional
groups of samples. All of the samples displayed similar FT-IR peaks.
According to the infrared spectrum analysis of lignin-based activated
carbon in Figure ,
the absorption peak near 3407 cm–1 in the spectrum
is attributed to the stretching vibration of the O–H bond.
The absorption peak at 1164 cm–1 is attributed to
the stretching vibration of the C–O bond. The formation of
the aromatic structure in the carbonization process of lignin can
be determined from the existence of skeleton vibration, such as (C=C)
vibration in the ranges of 1600–1597 and 1597–1392 cm–1 and the (C–H) out-of-plane bending vibration
in the range of 900–675 cm–1.[30] The higher the alkali content, the further the
decomposition of AC1–AC4 lignin into
small aromatic compounds. Moreover, the higher the S/G value of the
corresponding aromatic compounds, the higher the intensity of C1–C4 peaks in the infrared spectrum. The
intensity of each absorption peak of C1 is weak, indicating
that the lesser the amount of sodium hydroxide, the lesser the number
of oxygen-containing functional groups on the surface, which is not
conducive to the adsorption of activated carbon. With the increase
of alkali content, the phenolic hydroxyl absorption peak became stronger,
and this condition is well correlated with the increase of NaOH content
in lignin AC1–AC5 to produce more phenolic
hydroxyl.
Figure 6
FT-IR spectra of lignin-based activated carbon.
FT-IR spectra of lignin-based activated carbon.The Raman spectra of lignin-based activated carbon showed
two characteristic
peaks, namely, D and G peaks, which were located at approximately
1350 and 1580 cm–1, respectively. Peak D has an
A1g symmetric graphite lattice vibration mode, which is
caused by defects in the graphite lamellae. Peak G is an ideal planar
vibration mode of E2G symmetric graphite, which is related
to the sp[2] bond carbon atom in the two-dimensional
hexagonal graphite layer. Therefore, the intensity ratio of peaks
D and G can measure the degree of carbon defects and graphitization
of the sample. The higher the ratio, the more the defects found.[7] These energy bands indicate that both disordered
and graphite carbon exist in the carbon material. The wide peak at
the D band and the weak peak at 1150 cm–1 correspond
to the XRD analysis. All activated carbon samples are mainly composed
of amorphous carbon. The calculated ID/IG of the five samples were 0.9834,
0.9841, 0.9837, 0.97, and 0.9773, indicating that all of the activated
carbon samples had a lower graphitization degree (0.52) than commercial
activated carbon. In addition, the defects of C4 were the
least, possibly because the lignin fragmentation and purity increased
with the increase of NaOH content in the extraction process, and the
defect degree of activated carbon reached the minimum value at C4, as shown in Figure .
Figure 7
Raman spectra of lignin-based activated carbon.
Raman spectra of lignin-based activated carbon.The adsorption experiment was performed to evaluate the adsorption
ability of lignin-based carbon materials in the dark using UV–vis
spectroscopy. According to the IUPAC classification, these isotherms
belonged to type IV. Furthermore, a rather broad hysteresis loop belonging
to type H2 was observed within a wide range of p/p0, ascribed to the development
of mesoporosity,[31] and failure to close
the hysteresis loop indicates the presence of micropores. Similar
results are shown in Figure B. It can be seen from Figure B that the mesoporous size of the product is mainly
concentrated to around 2–3 nm. The Brunauer–Emmett–Teller
(BET) specific surface area and pore structure of lignin-based activated
carbon samples are listed in Table .
Figure 8
Lignin-based activated carbon. ((A) N2 adsorption
isotherms
and (B) pore size distribution curve of lignin-based activated carbon.).
Table 2
Pore Structure Parameters of C1–C5
sample
SBET (m2·g–1)
VT (cm3·g–1)
average pore size (nm)
yield (%)
C1
159.8637
0.115748
2.8962
32.7
C2
286.8823
0.171855
2.3962
33.5
C3
277.0314
0.190900
2.7564
34.0
C4
382.0971
0.257793
2.6987
35.8
C5
337.3555
0.201500
2.3892
34.9
Lignin-based activated carbon. ((A) N2 adsorption
isotherms
and (B) pore size distribution curve of lignin-based activated carbon.).Lignin is an aromatic macromolecule
compound whose heat treatment
may produce a mass of volatiles, such as CO, CO2, and H2O, leading to more pores, and consequently, the specific surface
area was improved.[31] At the stage of gradual
increase of NaOH content, namely, AC1–AC4, lignin is gradually degraded into small aromatic substances, which
is a factor causing the gradual increase of the specific surface area.
Consistent with the conclusion discussed above, C4 has
the largest specific surface area (382 m2·g–1) and also a large pore volume.
Conclusions
The effects of alkali and 1,4-butanediol contents on the structure
of lignin and lignin activated carbon in the organic solvent process
were studied. The results of the first part showed that with the increase
of alkali content, the number of ether bonds in lignin decreased,
and the number of phenolic hydroxyl groups increased. With the increase
of 1,4-butanediol content, the number of lignin ether bonds and phenolic
hydroxyl groups decreased because of the formation of C–ONa.
During extraction, the increase of alkali and 1,4-butanediol decreased
the molecular weight of lignin. The S/G of lignin was negatively correlated
with the cross-linking degree, while the LOI was positively correlated
with L/C. In this experimental system, the comprehensive results showed
that the optimal conditions for extracting lignin were 60% of 1,4-butanediol
per 50 g corn stalk meal and 8 g of NaOH.In the second part
of the experiment, activated carbon samples
C1–C5 were successfully prepared from
lignin AC1–AC5, respectively. During
lignin extraction, the content of NaOH affects the aromatic results
of lignin and subsequently affects the functional groups of activated
carbon. The number of phenolic hydroxyl groups in the AC1–AC5 samples of lignin was correlated with that
of activated carbon samples C1–C5. In
addition, among a series of activated carbon samples prepared, lignin-based
activated carbon C4 prepared by AC4 has the
minimum defect degree and the maximum specific surface area (382 m2·g–1).
Experimental
Method
Extraction of Lignin
In all of the
reactions, the solid–liquid ratio was 1:10. Every 50 g of corn
stalk powder was reacted with 2, 4, 6, 8, and 10 g of NaOH, which
was recorded as AC1–AC5, respectively.
The contents of 1,4-butanediol in the solution are 0, 30, 60, and
90% (the rest is water), which were recorded as AWR1–AWR4, respectively. The experiment was carried out in a 120 °C
autoclave for 1 h. After the reaction, the filter cake was washed
with 300 mL of distilled water, the filtrate was collected and adjusted
to pH 2 with concentrated hydrochloric acid, and then 1200 mL of distilled
water was added for water sedimentation. After vacuum filtration and
drying, stalk lignin was obtained.
Preparation
of Activated Carbon from Lignin
Lignin AC1–AC5 and calcium chloride
were mixed in a mass ratio of 1:1.5 and stirred overnight. The mixed
slurry was dried completely in an oven at 80 °C. The dried mixture
was placed in a pyrolysis furnace and heated to 600 °C at a rate
of 5 °C min–1 in a nitrogen atmosphere for
2 h. After cooling to room temperature, the material was taken out,
washed with 2 M dilute hydrochloric acid for 5 h to remove impurities,
filtered with tap water, and dried to obtain lignin-based activated
carbon samples, which were recorded as C1–C5.