Hiroyuki Kono1, Eiki Tsukamoto1, Kenji Tajima2. 1. Division of Applied Chemistry and Biochemistry, National Institute of Technology, Tomakomai College, Nishikioka 443, Tomakomai, Hokkaido 059 1275, Japan. 2. Faculty of Engineering, Hokkaido University, N13W8, Kita-ku, Sapporo, Hokkaido 060 8628, Japan.
Abstract
To improve the water dispersibility of cellulose nanofibers without deteriorating the physical properties, it is necessary to develop methods that can selectively modify fiber surfaces. Herein, the reaction conditions for carboxymethylation of the surface of nanofibrillated bacterial cellulose were optimized using chloroacetic acid as an etherification agent. Carboxymethylation in a high-concentration alkaline solution (>5 wt %) in the presence of isopropanol caused the mercerization and carboxymethylation of not only the nanofiber surface but also the cellulose crystals within the nanofiber, resulting in nanofiber swelling and an increase in fiber width. In contrast, with a dilute alkaline aqueous solution (3 wt %), the nanofiber surface was successfully carboxymethylated without changing the inner structure. Furthermore, the morphology was not affected by the carboxymethylation reaction, and no fiber swelling occurred under these reaction conditions. When the substitution reaction proceeded only on the nanofiber surface, the maximum degree of substitution (i.e., the average number of carboxymethyl groups substituted per anhydroglucose residue in cellulose) was 0.091. After surface modification, the nanofibers became more negatively charged, which improved the dispersibility in water through electrostatic repulsion, resulting in a drastic increase in the transparency of the nanofiber dispersion. This method provides a general approach for the surface modification of cellulose nanofibers to increase water dispersibility.
To improve the water dispersibility of cellulose nanofibers without deteriorating the physical properties, it is necessary to develop methods that can selectively modify fiber surfaces. Herein, the reaction conditions for carboxymethylation of the surface of nanofibrillated bacterial cellulose were optimized using chloroacetic acid as an etherification agent. Carboxymethylation in a high-concentration alkaline solution (>5 wt %) in the presence of isopropanol caused the mercerization and carboxymethylation of not only the nanofiber surface but also the cellulose crystals within the nanofiber, resulting in nanofiber swelling and an increase in fiber width. In contrast, with a dilute alkaline aqueous solution (3 wt %), the nanofiber surface was successfully carboxymethylated without changing the inner structure. Furthermore, the morphology was not affected by the carboxymethylation reaction, and no fiber swelling occurred under these reaction conditions. When the substitution reaction proceeded only on the nanofiber surface, the maximum degree of substitution (i.e., the average number of carboxymethyl groups substituted per anhydroglucose residue in cellulose) was 0.091. After surface modification, the nanofibers became more negatively charged, which improved the dispersibility in water through electrostatic repulsion, resulting in a drastic increase in the transparency of the nanofiber dispersion. This method provides a general approach for the surface modification of cellulose nanofibers to increase water dispersibility.
Cellulose
nanofibers (CNFs) have attracted great interest for a
wide range of applications because they are renewable, biodegradable,
and have excellent mechanical and optical properties, high aspect
ratios, and large specific surface areas.[1−3] CNFs are usually
produced from wood pulp by intensive mechanical treatment, such as
high-pressure homogenization.[4,5] Because of the high
energy consumption associated with mechanical treatment, wood pulp
is commonly chemically pretreated to aid in the breakup of cellulose
fibrils. For example, 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO)
oxidization,[6,7] carboxymethylation,[7] phosphorylation,[8,9] and sulfonation[10] have been investigated as chemical pretreatment
methods for CNF production. These pretreatment methods introduce ionic
groups onto the pulp fibers, thus reducing adhesion between the fibrils
and facilitating the breakup of fibrils during mechanical treatment.
Furthermore, pretreatment can enhance the dispersibility of CNFs in
water because the surface hydroxyl groups of the obtained CNFs are
partially substituted by ionic functional groups.[6−12]As an alternative source of CNFs, bacterial cellulose has
attracted
increasing interest because of its remarkable physical and chemical
properties, biocompatibility, and ease of production methods.[13−15] Certain Gram-negative bacterial genera have been reported to produce
bacterial cellulose, with the most common cellulose-producing strains
belonging to the genus Gluconacetobacter.[13] The bacterial cellulose production process involves
two coupled steps: polymerization and crystallization. Cellulose chains
formed from glucose in the bacterial cytoplasm are secreted extracellularly.
The chains crystallize as microfibrils, and subsequent consolidation
of a certain number of microfibrils forms a gel-like membrane (pellicle)
with a highly pure three-dimensional porous network of entangled nanoribbons
of ∼100 nm in width.[16] The pellicle
has low fluidity, moldability, and miscibility owing to its highly
developed three-dimensional structure. Recently, water-dispersible
bacterial cellulose was produced by culturing a cellulose-producing
bacterium in a medium under aerobic agitation.[17,18] As the fiber width of the water-dispersible bacterial cellulose
(∼20–40 nm) was smaller than that of cellulose obtained
under static culture conditions, these dynamic culture conditions
were considered to inhibit the consolidation of microfibrils during
the formation of cellulose fibrils.[18] Although
this water-dispersible bacterial cellulose, called nanofibrillated
bacterial cellulose (NFBC), and CNFs have almost identical molecular
structures in terms of the hierarchical structure of cellulose chains,
their components are different. CNFs, which are generally produced
from wood pulp, contain lignin, hemicellulose, and pectin, whereas
NFBC is free of these components. In addition, NFBC has very long
fibers (>15 μm in length) because it is directly produced
by
microorganisms without mechanical treatment that disrupts the fiber
bundles, whereas CNFs are usually no more than a few micrometers in
length.[19]Substitution of the surface
hydroxyl groups of NFBC and CNFs with
ionic functional groups is industrially important for controlling
nanofiber dispersibility, viscosity, and transparency.[6−12] Commonly, ionic functional groups are introduced into cellulose
molecules by substituting hydroxyl groups with carboxymethyl groups.[20] This substitution reaction generally proceeds
via the etherification of cellulose with chloroacetic acid (CA) in
a mixed solvent of sodium hydroxide aqueous solution and isopropanol.[21] Cellulose etherification involves two steps,
namely, the treatment of cellulose with sodium hydroxide to form alkaline
cellulose, which is often referred to as mercerization, and the etherification
of alkaline cellulose with CA.[22] The formation
of alkaline cellulose is necessary to improve the reactivity toward
CA. Although isopropanol is not directly involved in etherification,
its presence promotes a high concentration of sodium hydroxide around
the cellulose fibrils, resulting in efficient etherification.[22−24] Carboxymethylated cellulose becomes water-soluble when the degree
of substitution (DS; i.e., the average number of carboxymethyl groups
substituted per anhydroglucose residue) reaches 0.4–0.5.[21,25] In general, commercially available sodium carboxymethyl cellulose,
which is industrially synthesized from pulp using a similar method,
has a DS in the range of 0.5–1.5.Although cellulose
carboxymethylation can be easily achieved in
an alkaline solution/isopropanol mixed solvent, it is difficult to
selectively carboxymethylate the cellulose molecules on the surfaces
of NFBC and CNFs while maintaining a hierarchical structure and fiber
morphology. Immersion in a high-concentration sodium hydroxide aqueous
solution for the formation of alkaline cellulose causes nanofiber
swelling, which allows the carboxymethylation of cellulose molecules
to proceed within the nanofibers as well as on the surface.[26] Carboxymethylation within a nanofiber breaks
hydrogen bonds between cellulose molecules, leading to a breakdown
of the hierarchical nanofiber structure and deterioration of the physical
properties. As a way to selectively carboxymethylate only the CNF
surface layer, direct carboxymethylation of CNF dispersions with CA
has been reported.[27] The surface layer
modification in aqueous solution has the advantage of reducing CNF
aggregation and preserving its characteristics as a nanofiber. However,
the relationship between the carboxymethyl reaction conditions of
CNFs and their degree of substitution has not been clarified. In addition,
there is no report on the surface modification of NFBC. Therefore,
a way to carboxymethylate only the cellulose molecules on NFBC and
CNF surfaces is necessary to improve the dispersibility and transparency
of nanofiber suspensions.In this study, the selective carboxymethylation
of the surface
of NFBC was investigated to improve water dispersibility and transparency
(Figure ). The reaction
solvent, reaction temperature, reaction time, and CA concentration
were optimized to determine the reaction conditions under which the
surface cellulose molecules of NFBC could be substituted with carboxymethyl
groups without causing structural changes within the nanofibers. In
addition, the dispersibility of the carboxymethylated NFBC (CMNFBC)
samples in water was evaluated using zeta potential and transmittance
measurements and microscopic observations, and the relationship between
the properties of CMNFBC and the DS was determined.
Figure 1
Preparation of CMNFBC
by reacting neat NFBC dispersed in aqueous
sodium hydroxide solution with CA.
Preparation of CMNFBC
by reacting neat NFBC dispersed in aqueous
sodium hydroxide solution with CA.
Results
and Discussion
Optimization of the Reaction Solvent for
Preparing CMNFBC
Generally, to prepare carboxymethylcellulose
from cellulose pulp,
the cellulose fibers are first immersed in a high-concentration sodium
hydroxide aqueous solution, which swells the fibers and converts them
into alkaline cellulose. Subsequently, isopropanol and CA are added
to the slurry to etherify the hydroxyl groups of cellulose.[24−26] In this study, to substitute the surface hydroxyl groups of cellulose
fibers with carboxymethyl groups without changing the nanofiber structure,
12 CMNFBC samples (CMNFBC #1–12; Table ) were synthesized from neat NFBC by varying
the solvent composition, sodium hydroxide concentration, CA concentration,
reaction temperature, and reaction time. The molecular structures
and fiber morphologies of the samples were analyzed to determine the
optimal reaction conditions.
Table 1
Reaction Parameters
for the Preparation
of CMNFBC Samples
CMNFBC sample
isopropanol
content in the reaction solvent (vol%)a
NaOH concentration (wt%)a
temperature
(K)
molar feed
ratio of CA/AGUb
reaction
time (h)
#1
50
10
333
10
3
#2
25
5
333
10
3
#3
0
3
298
10
24
#4
0
3
333
10
24
#5
0
3
343
10
24
#6
0
3
353
10
24
#7
0
3
363
10
24
#8
0
3
353
2
24
#9
0
3
353
5
24
#10
0
3
353
10
1
#11
0
3
353
10
6
#12
0
3
353
10
12
The total volume
of the reaction
solvent mixture containing aqueous sodium hydroxide solution and isopropanol
was set to 300 mL, and the concentration of NFBC was set to 1.5 wt
%.
Molar amount of CA per
AGU in NFBC.
The total volume
of the reaction
solvent mixture containing aqueous sodium hydroxide solution and isopropanol
was set to 300 mL, and the concentration of NFBC was set to 1.5 wt
%.Molar amount of CA per
AGU in NFBC.First, the
carboxymethylation of NFBC was investigated in mixed
solvents of sodium hydroxide aqueous solution and isopropanol. CMNFBC
#1 and #2 were prepared in 50 vol % isopropanol in 10 wt % sodium
hydroxide aqueous solution and 25 vol % isopropanol in 5 wt % sodium
hydroxide aqueous solution, respectively, using a reaction temperature,
reaction time, and CA concentration of 333 K, 3 h, and 10 times the
AGU content in NFBC, respectively. The SSNMR spectra of neat NFBC
and CMNFBC #1 and #2 are shown in Figure A. NFBC exhibited the typical SSNMR spectral
pattern of native cellulose.[28,29] In contrast, the spectra
of CMNFBC #1 and #2 showed carbonyl carbon resonance corresponding
to carboxymethyl groups at 188–173 ppm,[30,31] indicating that the hydroxyl groups of NFBC were successfully substituted
with carboxymethyl groups. For the carboxymethylated samples, the
DS was determined from the integral value of the carboxyl carbon resonance
relative to that of the C1 resonance at 110–96 ppm.[29] The DS values for CMNFBC #1 and #2 were 0.322
and 0.634, respectively.
Figure 2
Solid-state 13C NMR spectra (A) and
XRD patterns (B)
of neat NFBC and CMNFBC #1 and #2. In panel (A), the DS was determined
from the integral value of the carbonyl carbon (C8) resonance relative
to that of the C1 resonance, which was set to 1. In panel (B), the
crystal planes of cellulose I and cellulose II are indicated in blue
and red, respectively.
Solid-state 13C NMR spectra (A) and
XRD patterns (B)
of neat NFBC and CMNFBC #1 and #2. In panel (A), the DS was determined
from the integral value of the carbonyl carbon (C8) resonance relative
to that of the C1 resonance, which was set to 1. In panel (B), the
crystal planes of cellulose I and cellulose II are indicated in blue
and red, respectively.The effect of carboxymethylation
on the inner hierarchical structure
of NFBC was evaluated by XRD analysis (Figure B). The XRD pattern of neat NFBC showed the
characteristic diffraction peaks of native cellulose at 14.8, 16.6,
and 22.4°, which correspond to the (11–0), (110), and
(200) crystal planes, respectively, of crystalline cellulose I.[31] The crystallinity index, which was determined
from the ratio between the peak area corresponding to crystalline
cellulose I and the total area,[31] was found
to be 63% for NFBC. In addition to the diffraction peaks of cellulose
I, the XRD patterns of CMNFBC #1 and #2 exhibited diffraction peaks
at 14.4, 19.8, and 22.2° corresponding to the (11–0),
(110), and (200) crystal planes, respectively, of crystalline cellulose
II.[32] Based on the diffraction intensity,
CMNFBC #1 contained fewer crystalline components than CMNFBC #2. However,
the crystallinity indices of these samples could not be determined
because of the ambiguity caused by the mixture of two crystalline
allomorphs and an amorphous region. These findings indicate that the
fibers swelled in the reaction solvent during the reaction process,
resulting in a crystal transition from cellulose I to cellulose II
via the formation of alkaline cellulose. Thus, the mercerization of
NFBC occurred in 5 wt % sodium hydroxide solution in the presence
of isopropanol.A comparison of the fiber morphologies of CMNFBC
#1 and #2 with
that of neat NFBC (Figure and (Figure S1) revealed swelling
and excessive carboxymethylation for the CMNFBC samples. The SEM (Figure ) and SPM (Figure S1) images of neat NFBC reveal distinct
nanofibers, whereas blurred nanofibers with increased fiber widths
were faintly observed in CMNFBC #1. In the case of CMNFBC #2, which
had a lower DS (0.322), nanofibers were detected, but fiber swelling
and adhesion between adjacent fibers could be observed. Owing to mercerization
in the reaction solvents used to prepare CMNFBC #1 and #2, carboxymethylation
occurred not only on the nanofiber surface but also within the nanofiber.
Therefore, to carboxymethylate the surface of NFBC without changing
the fiber structure, it is necessary to use a solvent that causes
no mercerization.
Figure 3
SEM images of neat NFBC and CMNFBC #1 and #2.
SEM images of neat NFBC and CMNFBC #1 and #2.
Optimization of Reaction Temperature for Preparing CMNFBC
Next, CMNFBC #3–7 were prepared at reaction temperatures
of 298, 333, 343, 353, and 363 K, respectively, in a 3 wt % sodium
hydroxide aqueous solution without isopropanol (Table ) to avoid the swelling and collapse of the
nanofiber structure. Because the reaction rate for the carboxymethylation
of cellulose is extremely slow in the absence of isopropanol, the
CA concentration and the reaction time were set to 10 times the AGU
content in NFBC and 24 h, respectively. As shown in Figure , the SSNMR spectra of CMNFBC
#3–7 gave DS values of 0.006, 0.035, 0.064, 0.091, and 0.091,
respectively (Table ), indicating that some of the cellulose hydroxyl groups were substituted
with carboxymethyl groups when the temperature was higher than 333
K, even in the absence of isopropanol at a NaOH concentration of 3
wt %. At temperatures above 333 K, the DS increased as the temperature
increased, reaching saturation at 353 K. In addition, in the region
of 60–110 ppm, the spectral shapes of the CMNFBC samples were
almost identical to that of neat NFBC, indicating that most of the
cellulose molecules in the CMNFBC samples were not carboxymethylated.
Figure 4
Solid-state 13C NMR spectra of CMNFBC #3–7. The
DS was determined by the integral value of the carbonyl carbon resonance
(C8) relative to that of the C1 resonance, which was set to 1.
Table 2
DS, Crystallinity Index, Selective
Planar Orientation, and Surface Charge of CMNFBC #3–12 and
Neat NFBC
CMNFBC sample
DS (SSNMR)
crystallinity
index (XRD) (%)
selective
planar orientation (XRD)
surface charge
(zeta potential) (mV)
neat NFBC
0
67
0.37
–2.6
#3
0.006
67
0.34
–4.6
#4
0.035
66
0.30
–11.5
#5
0.064
64
0.28
–20.7
#6
0.091
64
0.23
–25.0
#7
0.091
63
0.22
–25.2
#8
0.004
66
0.34
–8.4
#9
0.067
64
0.26
–19.1
#10
0.003
64
0.33
–5.6
#11
0.058
63
0.26
–19.2
#12
0.088
63
0.24
–23.4
Solid-state 13C NMR spectra of CMNFBC #3–7. The
DS was determined by the integral value of the carbonyl carbon resonance
(C8) relative to that of the C1 resonance, which was set to 1.The XRD patterns of
CMNFBC #3–7 were similar to that of
neat NFBC, and no diffraction peaks corresponding to cellulose II
were observed (Figure ). The crystallinity indices of these samples ranged from 63 to 67%
(Table ), similar
to that of NFBC (67%), suggesting that the inner structure of the
nanofibers in these CMNFBC samples remained unchanged with carboxymethyl
group substitution occurring preferentially on the nanofiber surfaces.
As shown in Figure S2, the surface modification
of the CMNFBC samples was confirmed by a decrease in the selective
planar orientation (i.e., the ratio between the (11–0) and
(200) peaks). The selective planar orientation values for CMNFBC #4–7
were 0.30, 0.28, 0.23, and 0.22, respectively, whereas that of neat
NFBC was 0.37 (Table ). A similar decrease in the selective planar orientation was previously
reported for CNFs and cellulose crystals with chemically modified
surfaces.[18,19,31,33] The carboxymethylation of nanofiber surfaces is expected
to hinder the formation of interfiber hydrogen bonds, resulting in
CMNFBC samples with lower selective planar orientations.
Figure 5
XRD patterns
of CMNFBC #3–7. The crystal planes for cellulose
I are also indicated.
XRD patterns
of CMNFBC #3–7. The crystal planes for cellulose
I are also indicated.As shown by the SEM images
in Figure , CMNFBC
#4–7 maintained the same
fiber morphology as neat NFBC, with clearly defined fibers and no
obvious aggregation. However, in contrast to an average fiber width
of 24.5 ± 1.7 nm for neat NFBC, those of CMNFBC #4–7 were
slightly smaller (23.6 ± 2.6, 22.4 ± 2.4, 21.7 ± 2.2,
and 21.6 ± 2.0 nm, respectively), decreasing as the DS increased
(Figure ). SPM observations
also confirmed a similar fiber morphology and a DS-dependent decrease
in the average fiber width for the CMNFBC samples (Figure S3). It should be noted that the average fiber width
for each sample determined by SEM was approximately 3 nm larger than
that determined by SPM because the SEM samples were coated with platinum
before observation. From these morphological observations, the average
fiber width of the CMNFBC samples decreased as the reaction temperature
increased, indicating that a higher reaction temperature promoted
carboxymethylation of the nanofibers and that carboxymethyl group
substitution proceeded from the surface layer. Because the DS of the
samples was saturated at 0.091 (Table ), any further substitution led to the release of carboxymethyl
cellulose chains from the nanofibers, resulting in a decrease in fiber
width.
Figure 6
SEM images and fiber width distributions (n =
100) of neat NFBC and CMNFBC #4–7.
SEM images and fiber width distributions (n =
100) of neat NFBC and CMNFBC #4–7.The zeta potential of neat NFBC was −2.6 mV, whereas those
of CMNFBC #3–7 were more negative, varying from −4.6
to −25.1 mV (Table ). The surface charge of the CMNFBC samples decreased as the
DS increased, indicating that the carboxymethyl groups were mainly
distributed on the nanofiber surfaces. In addition, the negative surface
charge was saturated at approximately −25 mV at a DS of 0.091;
therefore, the surface hydroxyl groups of nanofibers are considered
to be almost completely substituted by carboxymethyl groups when the
DS reaches 0.091.
Water Dispersibility of CMNFBC
The
dispersion states
of CMNFBC #4–7 and neat NFBC in deionized water are shown in Figure A. The dispersibility
of the CMNFBC samples in water was obviously enhanced compared with
that of neat NFBC. The aqueous suspensions of CMNFBC #4–7 also
exhibited higher transparency in the visible light region (350–750
nm; Figure B) than
neat NFBC. The transparency of the CMNFBC suspensions improved as
the DS increased. CMNFBC #6 and #7, which both had a DS of 0.091,
exhibited the highest transparency, with a 10–14% increase
in transmittance in the visible region as compared to the neat NFBC
suspension (Figure B). Therefore, the substitution of carboxymethyl groups on the NFBC
surface increased the negative surface charge, which led to electrostatic
repulsion between the nanofibers and improved their dispersibility
in water. In addition, the slight decrease in the average fiber width
of the CMNFBC samples may suppress the scattering of transmitted light[33] and thus increase transparency.
Figure 7
Dispersion state (A)
and transmittance (B) of neat NFBC and CMNFBC
#4–7 in water.
Dispersion state (A)
and transmittance (B) of neat NFBC and CMNFBC
#4–7 in water.
Effect of CA Concentration
and Reaction Time on Surface Modification
CMNFBC #6 and #7
were almost identical in terms of DS, average
fiber width, crystallinity, and dispersibility in water. The only
difference in the reaction conditions used to prepare CMNFBC #6 and
#7 was the reaction temperature (353 and 363 K, respectively), indicating
that the optimal temperature for the surface carboxymethylation of
NFBC was above 353 K. Next, in an effort to improve the efficiency
of synthesizing CMNFBC samples while maintaining the favorable properties
of CMNFBC #6 and #7, the CA concentration and reaction time were optimized.CMNFBC #8 and #9 were synthesized under the same conditions as
CMNFBC #6, except that the CA concentrations were decreased to 2 and
5 times the AGU content in NFBC, respectively. As shown in Figure S4, the carbonyl carbon resonance was
very weak in the SSNMR spectrum of CMNFBC #8, whereas that in the
spectrum of CMNFBC #9 gave a DS value of 0.067. The decrease in the
DS of CMNFBC #8 and #9 as compared to that of CMNFBC #6 confirmed
the necessity of using a CA concentration of approximately 10 times
the AGU content in NFBC.Figure shows the
SSNMR spectra of CMNFBC #10–12, which were synthesized under
the same reaction conditions as CMNFBC #6, except that the reaction
times were decreased to 1, 6, and 12 h, respectively. Based on the
carbonyl carbon resonances, almost no substitution of NFBC occurred
with a reaction time of 1 h, whereas the DS increased to 0.058 and
0.088 when the reaction times were extended to 6 and 12 h, respectively.
Because the DS of CMNFBC #12 was similar to that of CMNFBC #6, a reaction
time of 12 h was sufficient for the carboxymethylation of the nanofiber
surface.
Figure 8
Solid-state 13C NMR spectra of CMNFBC #10–12.
The DS was determined from the integral value of the carbonyl carbon
(C8) resonance relative to that of the C1 resonance, which was set
to 1.
Solid-state 13C NMR spectra of CMNFBC #10–12.
The DS was determined from the integral value of the carbonyl carbon
(C8) resonance relative to that of the C1 resonance, which was set
to 1.The XRD patterns of CMNFBC #8–12
(Figure S5) indicated that all the samples retained the crystalline
cellulose I structure with crystallinity indices in the range of 63–66%
(Table ), similar
to neat NFBC. However, the selective planar orientation of these samples
decreased with increasing DS, indicating that the carboxymethylation
of the nanofiber surface inhibited the formation of interfiber hydrogen
bonds. In addition, the zeta potentials of the aqueous suspensions
became more negative with an increase in DS (Table ). These results for CMNFBC #8–12
confirmed that carboxymethyl group substitution occurred on the NFBC
surface and improved the dispersibility.
Effects of Carboxymethylation
Treatment
To improve
the water dispersibility of CNFs, several methods have been devised
for synthesizing CNFs with carboxymethyl-modified surface layers.
Most methods involve the nonuniform carboxymethylation of raw pulp
materials with subsequent mechanical treatment, such as high-pressure
homogenization, to produce nanofibers.[7] For the carboxymethylation of pulp, a water-insoluble organic solvent
such as isopropanol is generally used to improve compatibility with
the alkali solution and achieve efficient carboxymethylation.[24,25] The mechanical treatment of these partially carboxymethylated pulps
is very effective in reducing the cost of CNF production. On the other
hand, excessive mechanical treatment includes the possibility of damaging
and shortening the fiber length, decreasing aspect ratio, and nonuniform
fiber widths.[7−12] In addition, The distribution of carboxymethyl groups may also depend
on the mechanical treatment conditions in addition to the carboxymethylation
reaction conditions.In contrast, as revealed by the above optimization
study, the use of CA in a 3 wt % sodium hydroxide aqueous solution
without isopropanol allowed the surface of NFBC to be selectively
carboxymethylated while maintaining the fiber morphology and hierarchical
structure. To efficiently modify the surface layer, the optimal reaction
conditions were determined to be a CA concentration of 10 times the
AGU content in NFBC, a reaction temperature of 353 K or higher, and
a reaction time of 12 h or more. Carboxymethylation under these conditions
improved the dispersibility of NFBC without mercerization or swelling
of the nanofibers.
Conclusions
In conclusion, it was
found that the carboxymethylation of NFBC
in a low-concentration alkaline aqueous solution results in the selective
substitution of hydroxyl groups on the surface with carboxymethyl
groups without changing the nanofiber structure. The obtained carboxymethylated
NFBC nanofibers are expected to be used as transparent films and thickeners
in medicine and food products, taking advantage of their long fiber
length and microbial origin. In addition, the optimized reaction conditions
determined in this study for NFBC could also be applied to other polysaccharide
nanofibers such as CNFs and chitin nanofibers synthesized by various
methods. The obtained carboxymethylated nanofibers exhibited improved
dispersibility in water and increased the transparency of dispersions,
which is expected to enhance the performance of nanofibers as dispersants
and thickeners.
Experimental Section
Materials
All
chemicals were of high-purity grade,
and all solutions were prepared with deionized water. A 1 wt % suspension
of the CM-NFBC[17] biosynthesized by Gluconacetobacter intermedius NEDO-01 (NITE P-1495)
was provided by Kusano Sakko, Inc. (Japan). Before use, NFBC was thoroughly
purified from the CM-NFBC using the following procedure. An 800 mL
aliquot of the CM-NFBC suspension was concentrated by centrifugation
at 16,000g for 10 min. The obtained pellet (dry weight:
∼8 g) was dispersed in aqueous 2 wt % sodium hydroxide solution
by shaking at 150 rpm for 2 h, and then, the dispersion was centrifuged.
After repeating the purification treatment three times, the pellet
was washed with deionized water until it became neutral. Purified
NFBC was suspended in deionized water at a concentration of ∼2.5
wt %. The precise concentration of the NFBC suspension was determined
from the dry weight obtained for a 10 mL aliquot using a heating-type
moisture analyzer (MS-70, A&D Co., Japan). Purified NFBC, hereafter
referred to as neat NFBC, was used as a blank sample.
Preparation
of CMNFBC
The neat NFBC suspension (1 g
of dry weight, 6.2 mmol of anhydroglucose units (AGUs)) was concentrated
by centrifugation at 16,000 for 10 min. Subsequently, the pellet was suspended in 300 mL of
the reaction solvent (Table ) by stirring for 10 min. After repeating this solvent exchange
procedure three times, the NFBC slurry was placed in a 500 mL glass
flask equipped with a reflux condenser and a Teflon stirring blade.
CA (2–10 mol/AGU; Table ) was added to the slurry, and the carboxymethylation reaction
was carried out at various temperatures (298–363 K), controlled
using an aluminum block thermostatic bath, with various reaction times
(1–24 h), as listed in Table . After the reaction, the product was collected by
centrifugation at 16,000g for 10 min and dialyzed
against a stream of deionized water for 3 days to obtain the CMNFBC
sample. Each purified CMNFBC sample was diluted with deionized water
to a concentration of 0.5 wt % and then stored at 277 K before use.
An aliquot of each CMNFBC suspension was freeze-dried for structural
characterization.
Solid-State 13C NMR
Solid-state
cross-polarization/magic-angle
spinning 13C NMR (SSNMR) experiments were performed at
295 K on an AVIII500 spectrometer (1H frequency of 500.13
MHz) equipped with a dual-tuned 4 mm magic-angle spinning probe (Bruker
BioSpin GmbH, Germany). The sample (80 mg) was packed into a 4 mm
ZrO2 rotor, and the rotation frequency of the rotor was
set to 10 kHz. The SSNMR spectra were obtained using a contact time,
repetition time, and scan number of 2, 4, and 6144, respectively.
The 13C chemical shifts were calibrated using the carboxyl
carbon resonance of d-glycine (176.03 ppm) as an external
standard.
X-ray Diffraction (XRD)
XRD patterns were recorded
on a D8 ADVANCE diffractometer (Bruker AXS GmbH, Germany) equipped
with a vertical goniometer (Cu/Kα, 0.1542 nm) at 295 K. The
samples were analyzed at 40 kV and 50 mA in the 2θ range of
10–30° at a scan rate of 0.500°/min with a step size
of 0.01°, where θ is the angle of incidence of the X-ray
beam on the sample.
Morphological Observations
Field-emission
scanning
electron microscopy (SEM) was performed using a JSM-7500F electron
microscope (JEOL Ltd., Japan). The freeze-dried sample was mounted
on a brass stub using conductive carbon tape, coated with a thin layer
(∼3 nm) of platinum by ion sputtering, and then observed at
an accelerating voltage of 7 kV. Scanning probe microscopy (SPM) measurements
were performed using an AFM5100N atomic force microscope (Hitachi
High-Tech Co., Japan) with a silicone cantilever (SI-DF3P2, Hitachi
High-Tech Co.). A drop (2 μL) of a neat NFBC or CMNFBC suspension
(0.01 wt %) was placed on a newly cleaved mica plate, allowed to dry
at 303 K in an oven for 30 min, and then analyzed. The fiber width
distribution was determined using ImageJ software (Ver. 1.51w13, Wayne
Rasband, National Institutes of Health, USA), with average widths
calculated from 100 randomly selected points on the fibers in the
SEM and SPM images.
Zeta Potential Measurements
The
electrophoretic mobility
of each CMNFBC or neat NFBC suspension (0.005 wt %) was measured using
a Litesizer 500 analyzer (Anton Paar GmbH, Austria).
Water Dispersibility
The water dispersibility of each
CMNFBC sample and neat NFBC was estimated based on the transmittance
of the corresponding suspension (0.1 wt %) measured in the 340–750
nm wavelength range using an Evolution 201 UV–vis spectrometer
(Thermo Fisher Scientific Inc., USA), with deionized water as the
reference.
Authors: Kai Li; Caitlyn M Clarkson; Lu Wang; Yu Liu; Meghan Lamm; Zhenqian Pang; Yubing Zhou; Ji Qian; Mehdi Tajvidi; Douglas J Gardner; Halil Tekinalp; Liangbing Hu; Teng Li; Arthur J Ragauskas; Jeffrey P Youngblood; Soydan Ozcan Journal: ACS Nano Date: 2021-02-18 Impact factor: 15.881