Yan Wu1, Jing Wang1, Yajing Wang1, Jichun Zhou1. 1. College of Furnishings and Industrial Design, Nanjing Forestry University, Nanjing 210037, China.
Abstract
The objective of this study is to solve the shortcomings of the current transparent bamboo veneer with a small thickness and low light transmittance by means of lamination. The delignified bamboo templates were vacuum impregnated with an epoxy resin, and the impregnated bamboo templates were laminated with the same radial texture using the viscosity of the epoxy resin to obtain multilayer transparent bamboo (MLTB). The multilayer stacking method can greatly improve the optical and mechanical properties of transparent bamboo. The transparent bamboo with a thickness of 1.2 mm and the delignified bamboo with a volume fraction of 44.8% prepared by multilayer stacking exhibited an improved total optical transmissivity of up to 78.6%, while the highest transmittance of bamboo (0.9 mm thick) without multilayer stacking treatment was only 10.4%. Compared with the single-layer transparent bamboo with a thickness of 2.1 mm, the maximum tensile strength of the seven-layer transparent bamboo was 4 times that of the single-layer transparent bamboo. Therefore, MLTB can compensate to a certain extent for the low light transmission and poor mechanical properties of single-layer transparent bamboo. Overall, MLTB shows a richer and more layered texture, which has more esthetic value. It is a kind of natural transparent material with good light transmittance and excellent mechanical properties, which has a good development prospect as a structural material in the fields of construction, household, and electronic products.
The objective of this study is to solve the shortcomings of the current transparent bamboo veneer with a small thickness and low light transmittance by means of lamination. The delignified bamboo templates were vacuum impregnated with an epoxy resin, and the impregnated bamboo templates were laminated with the same radial texture using the viscosity of the epoxy resin to obtain multilayer transparent bamboo (MLTB). The multilayer stacking method can greatly improve the optical and mechanical properties of transparent bamboo. The transparent bamboo with a thickness of 1.2 mm and the delignified bamboo with a volume fraction of 44.8% prepared by multilayer stacking exhibited an improved total optical transmissivity of up to 78.6%, while the highest transmittance of bamboo (0.9 mm thick) without multilayer stacking treatment was only 10.4%. Compared with the single-layer transparent bamboo with a thickness of 2.1 mm, the maximum tensile strength of the seven-layer transparent bamboo was 4 times that of the single-layer transparent bamboo. Therefore, MLTB can compensate to a certain extent for the low light transmission and poor mechanical properties of single-layer transparent bamboo. Overall, MLTB shows a richer and more layered texture, which has more esthetic value. It is a kind of natural transparent material with good light transmittance and excellent mechanical properties, which has a good development prospect as a structural material in the fields of construction, household, and electronic products.
Continued societal population
growth and modernization will lead
to a threefold increase in global resource demand.[1−3] According to
the speculation of the United Nations, the amount of plastic in the
ocean will exceed the amount of fish by 2050. Moreover, with the popularity
of next-generation communication technologies, there is a huge demand
for housing products in consumer electronics terminals such as 5G
base stations, cell phones, and tablets. For a long time, almost all
materials of consumer electronics shells have been petroleum-based
plastic products, which have defects such as energy overconsumption,
nondegradable petroleum-based plastic products, high cost, and environmental
pollution.[4−6] Therefore, it is necessary to reduce the dependence
on nonrenewable resources such as petroleum and focus on sustainable
development and green development.[7−9] The development of green
and energy-efficient materials has become a popular research topic
from the perspective of sustainable development.[10] Biomass materials are widely available and renewable with
low processing costs. Under the current reality of depleting nonrenewable
resources, the development and utilization of new materials can effectively
alleviate the severe problems of energy stress and environmental pollution
if renewable biomass materials are used as the “cornerstone”
of new materials instead of the traditional petrochemical-based and
mineral-based materials.[11−14] In the past research, most focus has been on renewable
resources and the application of natural materials in industrial production.Biomass materials are one of the current research hotspots in the
direction of materials, and the basic reason is that they have the
advantages of wide sources and conform to green development. Bamboo
as a renewable natural material has gradually become a research hotspot
for scholars at home and abroad.[15] Bamboo
is the vernacular term for perennial, giant, woody evergreen plants
in the grass family Poaceae (syn. Gramineae). As a natural resource,
bamboo has great potential for socioeconomic applications. The growth
cycle of bamboo is only 3–5 years.[16] From the environmental point of view, comparing the oxygen released
by the same volume of trees and bamboo, bamboo releases 35% more oxygen
into the atmosphere than trees. Moreover, bamboo has a wide variety
of species and sources around the world, with about 1500 species and
36 million hectares planted throughout Asia, America, and Africa.[17] Compared with wood, bamboo has better tensile
resistance, insect resistance, abrasion resistance, water resistance,
and mold resistance. The rigidity of bamboo comes mainly from the
action of lignin. Since the tensile strength of bamboo is close to
that of soft steel, bamboo is widely used in furniture, construction,
and bridges.[18] Designers are increasingly
interested in using laminated bamboo materials in buildings, such
as plywood, particle board, and other laminated bamboo structural
elements.[19]Biomass materials are
inherently opaque but can be modified to
make them translucent so that they can replace existing optically
transparent materials and be used in energy-saving materials, which
has developed great potential. Currently, transparent wood (TW) as
an emerging result of biomass material research has been widely noticed
and studied for its many advantages of light weight, light transmission,
environmental protection, and high mechanical properties.[20−25] Natural wood contains lignin and other light-absorbing components,
and the porous structure of the wood will scatter visible light, resulting
in the opacity of the wood, which cannot meet the demand for lighting
and cannot be used as a glass material for buildings. There are two
main reasons for the opacity of wood: (1) the wood contains a large
amount of light-absorbing substance, that is, lignin, which accounts
for 20–30% of the total weight of wood; (2) the porosity of
wood is as high as 30–80%, and a large number of pores have
diameters larger than the wavelength of visible light (380–780
nm), which will cause severe light scattering. Therefore, by removing
the lignin in the wood, it is possible to remove the chromogenic substances
while retaining the skeletal structure of the wood. The pore structure
in wood mainly includes a microcapillary system (mainly formed by
the dynamic connection of tiny pores with a size below 10 nm in the
fine running wall) and a large capillary system (mainly composed of
conduits and screens). These capillary channels are connected to each
other, and so a transparent resin with a very high refractive index
matching with the cellulose can be injected into it to fill the pores
in the wood, thereby achieving transparency. The current method of
preparing TW is to remove the lignin from wood and then fill it with
a polymer whose refractive index matches that of the delignified wood
template.[26−28] Methods to remove the chromogenic groups from wood
include acid delignification, alkaline delignification, bioenzymatic
delignification, and lignin modification.[29−31] Selection of
resin is the main part of the impregnation of resin. Polymers matching
the refractive index of the wood template are epoxy resins, poly(methyl
methacrylate), polylactic acid, poly(vinyl alcohol), and other polymers,
as well as the more environmentally friendly limonene acrylate derived
from orange peel, which has been recently reported.[32]Bamboo is an anisotropic natural composite material
whose structure
is mainly composed of vascular bundles (composed of thick-walled tissue,
metaxylem ducts, and sieve tubes with associated cells) embedded in
a wood matrix (parenchyma).[33] Bamboo has
a porous layered structure similar to that of wood with the presence
of many well-aligned vertical channels.[34,35] The main chemical
components of bamboo are cellulose, hemicellulose, and lignin, which
account for more than 90% of the total mass. The minor components
are soluble polysaccharides, waxes, resins, tannins, protein, and
ash.[16] Bamboo has stronger mechanical properties
than wood due to the hierarchical structure and strong interactions
between cellulose, hemicellulose, and lignin.[36−38] Consequently,
bamboo also has the potential for use in the preparation of transparent
materials. However, the high density and low porosity of bamboo make
it challenging to produce transparent products.[39] The reason for this is that bamboo is denser compared to
wood, and the high density inevitably reduces the permeability of
the bamboo during treatment. The density of mature bamboo is usually
high (about 0.65 g/cm3), which is much higher than that
of low-density wood species, such as balsa, basswood, and poplar (normally
0.1–0.4 g/cm3) used to make TW.[39] Due to the poor permeability, bamboo requires a longer
time and more chemicals to remove the lignin from it. Poor permeability
affects the resin filling rate, which reduces the light transmission
and mechanical properties of transparent bamboo (TB).In response
to the above challenges, this study investigated the
possibility of making multilayer transparent bamboo (MLTB) with certain
light transmission and high mechanical tensile strength. A simple
and effective method for preparing MLTB products was successfully
developed. In this work, delignified bamboo (DB) templates were prepared
by a sodium chlorite method using Moso bamboo as the raw material,
which was then impregnated with an epoxy resin solution to prepare
MLTB by laminating multiple layers with the same grain direction.
The plies were laminated in stacking sequences similar to classical
plywood laminates.[40] The light transmittance,
mechanical properties, and color difference of one-layer, three-layer,
five-layer, and seven-layer TB were tested and compared with those
of single-layer TB with the same thickness. The MLTB in this study
has great potential to enrich a variety of home materials and meet
the needs of the home design industry for new materials. MLTB also
has good prospects in replacing glass material for buildings in the
future.
Experimental Section
Materials
Moso bamboo (Phyllostachys heterocycla) (4 years old) as the original
bamboo (OB) samples were collected from the Huangshan region, Anhui
Province, China. It has a moisture content of 11%. Raw material specifications
are shown in Table .
Table 1
Raw Material Specifications
species
category
thickness (mm)
length (mm)
width (mm)
density (g/cm3)
OB-1
Moso
bamboo
0.3 ± 0.05
40 ± 0.05
20 ± 0.05
0.45
OB-2
Moso bamboo
0.9 ± 0.05
40 ± 0.05
20 ± 0.05
0.45
OB-3
Moso bamboo
1.5 ± 0.05
40 ± 0.05
20 ± 0.05
0.45
OB-4
Moso
bamboo
2.1 ± 0.05
40 ± 0.05
20 ± 0.05
0.45
Glacial
acetic acid was purchased from Nanjing Chemical Reagent
Co., Ltd. Anhydrous ethanol was purchased from Sinopharm Group Chemical
Reagent Co., Ltd. Electric thermostatic blast drying oven (model DHG-9423A)
was purchased from Shanghai Jinghong Experimental Equipment Co., Ltd.
Electronic balance (model UTP-313) was purchased from Shanghai Huachao
Electric Co., Jintan City Guowang Experimental Instrument Factory.
E51 epoxy resin, a low-molecular-weight liquid bisphenol A epoxy resin,
was obtained from Kunshan Jiulimei Electronic Materials Co., Ltd.
Its epoxy value (equivalent/100 g) is 0.48–0.54 and viscosity
(MPAS/25 °C) is 11 000–14 000. B210 epoxy
resin curing agent, a new type of amine greenhouse curing agent modified
by polyether amine, was purchased from Kunshan Jiulimei Electronic
Materials Co., Ltd.; its viscosity (MPAS/25°C) is 200–300,
the relative density at 20 °C is 1.03–1.08 g/cm3, and the amine value (KOH mg/g) is 300–400.
Experimental Methods
As shown in Figure , different processing
methods can be used to prepare TB with the same thickness. Method
A is to process a whole piece of bamboo directly. Method B is to cut
a whole piece of bamboo into thin slices, treat the thin slices, and
then laminate the impregnated bamboo samples in the same radial grain
during resin impregnation. To facilitate the description of the characterization
of the samples, this study numbered the sample types that would appear
in the test. Specifically, “A” and “B”
refer to the transparent bamboo prepared by method A and method B,
respectively.
Figure 1
Schematic diagram of different processing routes from
the natural
bamboo to the TB.
Schematic diagram of different processing routes from
the natural
bamboo to the TB.
Preprocessing
The OB samples were
placed in the oven and dried at 100–110 °C for 6–10
h. The absolutely dried OB samples were taken out for the next experiment.
Preparation of the Delignified Bamboo Templates
A sodium chlorite aqueous solution with a concentration of 3.5
wt % was prepared, stirred well, and then glacial acetic acid was
added dropwise to obtain a solution of pH 4.6. The OB samples were
placed in the solution and heated by immersion in a digital triple-use
thermostat for 2–3 h. Then, the samples were rinsed with distilled
water and stored in anhydrous ethanol to obtain the delignified bamboo
(DB) templates. In this step, DB templates with a thickness of 0.3
mm (DB-1), DB templates with a thickness of 0.9 mm (DB-2), DB templates
with a thickness of 1.5 mm (DB-3), and DB templates with a thickness
of 2.1 mm (DB-4) were obtained.
Preparation
of the Transparent Bamboo
With the above treatment, delignified
bamboo is still opaque because
light is scattered in the lumen at the interface between the cell
wall and air and at the interface between cellulose nanofibers and
air in the cell wall. To obtain high light transmittance, delignified
bamboo strips were soaked in an epoxy resin with a refractive index
of 1.52. The epoxy resin impregnation solution was prepared at an
epoxy resin-to-hardener weight ratio of 2:1. The DB templates were
impregnated with the epoxy resin solution and vacuum impregnated for
15–30 min. Finally, the impregnated samples were placed in
two pieces of silica gel to cure at room temperature at 20–40
°C. The TB samples were obtained after 12–20 h of sealing
and curing. The obtained samples were labeled as TB-1, TB-2A, TB-3A,
and TB-4A, which referred to the single-layer TB with thicknesses
of 0.3, 0.9, 1.5, and 2.1 mm, respectively.
Preparation
of the Multilayer Transparent
Bamboo
The samples that were vacuum impregnated with the
epoxy resin impregnation solution for 25–30 min were taken
out, and then they were laminated with the same radial texture. Then,
the samples were placed in two pieces of silica gel and fixed with
clamps, and then a certain pressure was applied and cured at room
temperature of 20–40 °C. Finally, the MLTB samples were
obtained after 12–20 h of sealing and curing. TB-2B refers
to the three-layer TB prepared by method B with a thickness of 1.2
mm. TB-3B refers to the five-layer TB prepared by method B with a
thickness of 2.3 mm. TB-4B refers to the seven-layer TB prepared by
method B with a thickness of 2.9 mm.
Characterization
Fourier Transform Infrared Spectroscopy-Attenuated
Total Reflection Characterization
The samples were taken
and ground into a powder with potassium bromide; the powder was pressed
into a transparent sheet under a press, and then the pressed transparent
sheet was tested in a Fourier transform infrared spectrometer (VERTEX
80V, Bruker Spectroscopy Instruments) to analyze the changes in the
chemical bonds of the samples.
Scanning
Electron Microscopy Measurements
The samples were cut perpendicular
to the bamboo fiber direction
using an ultrathin sectioning machine and then vacuum plated, and
the cross-sectional morphology of the samples was observed at 150×
and 600× magnification using a scanning electron microscope (FEI
Quanta 200, FEI Inc.) with secondary electron signal imaging.
UV Transmittance Measurements
The
UV transmittance measurements of OB, MLTB, and single-layer TB samples
were performed at 350–800 nm using a Lambda 950 UV–visible
spectrometer (PerkinElmer).
Haze Measurements
The haze measurements
of OB, MLTB, and single-layer TB samples were performed at 350–800
nm using a Lambda 950 UV–visible spectrometer (PerkinElmer).
The haze value is calculated according to eq .where T1 represents
the beam of the incoming light, T2 represents
the beam of the transmitted light, T3 represents
the beam of the diffused light from the system, and T4 represents the beam of the diffused light from the system
and sample.
Volume Fraction of Delignified
Bamboo
The volume fraction of delignified bamboo in the transparent
bamboo
was calculated according to eqs and 3.[41]where Vf is the
volume fraction of the delignified bamboo in the transparent bamboo,
ρc is the density of the composite, ρf is the density of the delignified bamboo, ρm is
the density of the epoxy (1.08 g/cm3), Wm is the weight fraction of the epoxy, and Wf is the weight fraction of the delignified bamboo.
Color Difference Measurements
The
color analysis of each sample was performed using a PANTONE color
detector (model: RM200, Ashley Co., Ltd.). The test was repeated three
times for each sample, and the average value was obtained; the samples
were analyzed using the L*a*b homogeneous color space system. L* denotes
luminosity, where a completely white object is regarded as 100 and
a completely black object is regarded as 0. The larger the value,
the higher the luminosity. a* denotes redness, where
a larger positive value indicates a more reddish color and a larger
negative value indicates a more greenish color. b* denotes yellowness, where a larger positive value indicates a more
yellowish color and a larger negative value indicates a more bluish
color.
Mechanical Performance Measurements
The mechanical performance measurements of OB, MLTB, and single-layer
TB samples were performed using an AG-IC precision electronic mechanical
testing machine (Shimadzu Manufacturing, Japan). Three parallel sets
of each sample were taken and tested to obtain the average value.
The jig of the testing machine stretched the samples along the direction
of the grain until rupture, setting the stretching rate at 5 mm/min
and the maximum load force at 10 000 N. Particularly, the clamp
holding the upper part of the sample keeps moving, while the clamp
holding the lower part of the sample remains stationary. According
to the equation of P = F/S, the maximum tensile strength of the specimens can be
calculated:[42−44]S refers to the area subjected to
the force, F refers to the total force on the area,
and P refers to the pressure.
Results and Discussion
Fourier Transform Infrared
Spectroscopy-Attenuated
Total Reflection Analysis
As shown in Figure , the characteristic absorption peaks of
OB included the stretching vibration of the C–H group at 2919
cm–1, the stretching vibration of the acetyl group
in hemicellulose at 1710 cm–1, the stretching vibration
of the aromatic ring group in lignin at 1617 cm–1, the stretching vibration of the C=O group at 1513 cm–1, the stretching vibration of the C=O group
at 1460 cm–1, and symmetric stretching vibrations
and the stretching vibration of the O–H group in cellulose
at 3334 cm–1.[45,46]
Figure 2
FTIR curves of the samples
before and after delignification treatment
((B) is the enlarged picture of the dotted box in (A)).
FTIR curves of the samples
before and after delignification treatment
((B) is the enlarged picture of the dotted box in (A)).The curves of DB-1, DB-2, DB-3, and DB-4 are of the delignified
bamboo. It can be seen that the absorption peaks at 1617, 1513, and
1460 cm–1 disappeared in the delignified samples,
which means that the lignin was removed from the bamboo in a large
amount after the delignification process. And overall, no new functional
groups were added.From Figure , it
can be seen that the absorption peaks of the epoxy resin newly appear
in the FTIR spectrum of TB samples, including the peak at 1510 cm–1 due to the −C=C– bending vibration
of the para-substituted benzene ring, antisymmetric stretching vibration
at 1203 cm–1 due to an aliphatic–aromatic
ether C–O–C, and out-of-plane deformation of the para-substituted
benzene ring = CH at 830 cm–1.[47] This result is consistent with the FTIR test
study of transparent bamboo reported by Wu et al.[48] It indicated that the internal lignin groups were almost
removed from the samples after delignification treatment. The transparent
sample contained not only the molecular groups of the bamboo itself
but also the molecular groups of the epoxy resin, indicating that
the resin successfully penetrated into the bamboo.
Figure 3
FTIR curves of the samples
before and after transparency treatment
((B) is the enlarged picture of the dotted box in (A)).
FTIR curves of the samples
before and after transparency treatment
((B) is the enlarged picture of the dotted box in (A)).
Scanning Electron Microscopy Analysis
It can be seen from Figure that vascular tissue and parenchyma cells are present in
the cross-section of OB. Features such as invaginations in the cells
can be clearly seen. The destruction of vascular tissue and deformation
of parenchyma cells after delignification treatment are shown in Figure . It can be observed
that the cell walls of the pretreated bamboo show more microporous
structures, which was mainly caused by the partial removal of extractives,
hemicellulose, and lignin components, from the cell walls. It can
be seen from Table that the greater the thickness, the higher the weight loss rate
of bamboo, the longer the delignification treatment time, but the
more obvious the damage of the sample after delignification. In general,
micropores and nanopores are formed in the cell wall after lignin
removal, and the resulting micropores could facilitate the penetration
of epoxy resin into the bamboo template. However, the porous structure
also caused large light scattering in the visible region, and such
microstructures could lead to increased light scattering within the
cell wall, affecting transmittance and haze.
Figure 4
SEM images of OB and
DB of different thicknesses: (A) OB; (B) DB-2;
(C) DB-3; and (D) DB-4.
Table 2
Weight
Before and After Delignification
of Raw Bamboo of Different Thicknesses
species
thickness (mm)
weight before delignification (g)
weight after delignification (g)
weight differential (g)
OB-1
0.3 ± 0.05
0.108
0.080
0.028
OB-2
0.9 ± 0.05
0.450
0.323
0.127
OB-3
1.5 ± 0.05
0.688
0.389
0.299
OB-4
2.1 ± 0.05
0.892
0.492
0.400
SEM images of OB and
DB of different thicknesses: (A) OB; (B) DB-2;
(C) DB-3; and (D) DB-4.As shown in Figure , the epoxy resin
was successfully impregnated into TB-1; the surface
of TB-1 was homogeneous with almost no debonding gaps,[49] and hence TB-1 showed better light transmission.
Nevertheless, the other thicknesses of single-layer TB samples showed
cell deformation, vascular bundle tissue destruction, and increased
gaps, which indicated that the epoxy resin failed to completely bond
with the thicker monolayer DB templates, and the larger the interfacial
cracks, the more likely light scattering would occur, thus reducing
the transparency.
Figure 5
SEM images of the single-layer TB: (A) TB-1; (B) TB-2A;
(C) TB-3A;
and (D) TB-4A.
SEM images of the single-layer TB: (A) TB-1; (B) TB-2A;
(C) TB-3A;
and (D) TB-4A.Figure shows the
surface of the MLTB covered with epoxy resin in a uniform state, indicating
that the epoxy resin was successfully impregnated and cured in the
multilayer samples. However, there was a debonding gap between the
cell wall of the multilayer TB and the epoxy resin. The gap becomes
obvious as the thickness increases. For example, compared with TB-2B,
the gap between the cell wall of TB-3B and the epoxy resin is larger,
which indicates that the epoxy resin is not fully infiltrated into
TB-3B, which will make the light transmittance of TB-3B less than
that of TB-2B. In addition to the debonding gap, the presence of voids
will endow the interface with a higher refractive index contrast,
which would increase the light scattering and reduce light transmission.
Therefore, the light transmission of multilayer TB decreases as the
thickness increases. However, even though there were gaps between
layers in MLTB, the light transmission rate was still higher than
that of the single-layer TB under the same thickness condition. Compared
with TB of the same thickness, MLTB has fewer internal cracks, and
the combination of epoxy resin and cell wall is better. All in all,
the multilayer stacking method could effectively improve the light
transmission of TB.
Figure 6
SEM images of MLTB: (A) TB-2B; (B) TB-3B; and (C) TB-4B.
SEM images of MLTB: (A) TB-2B; (B) TB-3B; and (C) TB-4B.
Optical Performance Analysis
As shown
in Figure A and Table , the light transmittance
of the OB samples was negligible. TB-1 (0.3 mm thick) exhibited a
transmittance of 92.4% and a haze of 43.5% at the 800 nm wavelength
(Figure A,C). Wu et
al.[48] reported that the maximum transmittance
of the single-layer transparent wood (TW) with a thickness of 0.5
mm was only 4%. The higher the thickness, the longer the distance
the light travels inside the TW and the lesser the light transmitted.[50] The light transmittance of TB-2B, TB-3B, and
TB-4B gradually decreased. The reason is that light is scattered and
absorbed inside the samples. The highest light transmission rate was
78.6% for TB-2B (1.2 mm thick), 67.1% for TB-3B (2.3 mm thick), and
53.7% for TB-4B (2.9 mm thick). As reported, the maximum transmittance
of the three-layer TW with a thickness of 1.5 mm was about 1.2% and
that of the five-layer TW with a thickness of 2.5 mm was about 0.45%.[48] Compared with the single-layer TB, the light
transmittance of the MLTB was higher than that of the single-layer
one, i.e., TB-2B > TB-2A, TB-3B > TB-3A, and TB-4B > TB-4A,
and the
longer the wavelength, the higher the light transmittance. After superposition
processing, the haze of the MLTB increased. TB-2B (1.2 mm thick) exhibited
a haze of 70% at the 800 nm wavelength. As the thickness increased,
the haze of MLTB also increased. Under the condition of the same thickness,
the haze of MLTB was lower than that of the single-layer TB.
Figure 7
(A, B) Lighttransmission
of OB and TB (B is the enlarged picture
of the dotted box in A). (C) Optical haze curves of MLTB and single-layer
TB. (A, B) Light transmission of OB and TB (B is the enlarged picture
of the dotted box in A; C is the enlarged picture of the dotted box
in (B)). (C) Optical haze curves of MLTB and single-layer TB. (D)
Macroscopic observation diagram of TB-2A. (E) Macroscopic observation
diagram of TB-2B. (F) Macroscopic observation diagram of TB-3A. (G)
Macroscopic observation diagram of TB-3B. (H) Macroscopic observation
diagram of TB-4A. (I) Macroscopic observation diagram of TB-4B.
(A, B) Lighttransmission
of OB and TB (B is the enlarged picture
of the dotted box in A). (C) Optical haze curves of MLTB and single-layer
TB. (A, B) Light transmission of OB and TB (B is the enlarged picture
of the dotted box in A; C is the enlarged picture of the dotted box
in (B)). (C) Optical haze curves of MLTB and single-layer TB. (D)
Macroscopic observation diagram of TB-2A. (E) Macroscopic observation
diagram of TB-2B. (F) Macroscopic observation diagram of TB-3A. (G)
Macroscopic observation diagram of TB-3B. (H) Macroscopic observation
diagram of TB-4A. (I) Macroscopic observation diagram of TB-4B.Figure D–I
shows the macroscopic observation diagram of the MLTB and the single-layer
TB. Compared with the OB samples, the light transmittance of TB was
improved, and the light transmittance of MLTB gradually decreased
with the stacking of layers. However, the light transmittance of MLTB
was much higher than that of the single-layer TB. Therefore, the use
of multilayer lamination can effectively improve the light transmittance
of transparent bamboo under the same thickness conditions.Table shows that
the optical performance of TB depends on the volume fraction of bamboo
in TB. When the volume fraction of delignified bamboo was 33.8%, the
light transmittance of the 0.3 mm thick TB reached the maximum (92.4%)
and the haze was the lowest (43.5%). For example, the volume fraction
of the delignified bamboo in TB-2A was 72.1%, but the volume fraction
of the delignified bamboo in TB-2B prepared by method B was reduced
to 44.8%. Compared with the light transmittance of TB-2A (10.4%),
the light transmittance of TB-2B (78.6%) was significantly improved.
When the volume fraction of delignified bamboo in TB was smaller,
the light transmittance of TB was higher and the haze was lower. Therefore,
the method of preparing transparent bamboo by multilayer stacking
can reduce the volume fraction of delignified bamboo in TB, thereby
improving the optical performance of MLTB.
Table 3
Optical
Properties and Volume Fraction
of Delignified Bamboo
species
thickness (mm)
highest
light transmission (%)
haze
(%)
volume fraction of delignified
bamboo (%)
TB-1
0.3 ± 0.05
92.4
43.5
33.8
TB-2A
0.9 ± 0.05
10.4
97.02
72.1
TB-2B
1.2 ± 0.05
78.6
70.0
44.8
TB-3A
1.5 ± 0.05
5.5
∼100
75.9
TB-3B
2.3 ± 0.05
67.1
70.55
35.8
TB-4A
2.1 ± 0.05
1.7
∼100
76.5
TB-4B
2.9 ± 0.05
53.7
82.95
41.7
Color
Difference Analysis
Bamboo
color is an important factor influencing consumer choice, and bamboo
has excellent decorative features. Although cellulose and hemicellulose
are optically colorless, lignin is one of the main causes of bamboo
coloration. The higher the lignin content, the larger the b value.[51−53] Conventional bamboo is yellowish in color and shows
an amberlike yellow translucency with transparent treatment. As seen
in Figure , the OB
chromaticity tended to be yellow-green. Compared with OB, the brightness
of DB increased and the yellow color of DB was reflected in the b
value in different degrees. This can be attributed to the presence
of lignin residue in bamboo after delignification. The b value is different with different lignin contents. After the transparency
treatment, the b value of both MLTB and single-layer
TB gradually decreased with increasing thickness. However, under the
same thickness condition, the b value of MLTB was
higher than that of single-layer TB.
Figure 8
L*a*b* values
of OB, DB, single-layer TB, and MLTB (1, OB; 2, DB; 3, TB-2A; 4, TB-2B;
5, TB-3A; 6, TB-3B; 7, TB-4A; and 8, TB-4B).
L*a*b* values
of OB, DB, single-layer TB, and MLTB (1, OB; 2, DB; 3, TB-2A; 4, TB-2B;
5, TB-3A; 6, TB-3B; 7, TB-4A; and 8, TB-4B).The L values of the single-layer TB prepared by
method A were higher than those of the MLTB prepared by method B at
the same thickness, indicating that the single-layer TB was brighter
and more inclined to white. However, the a and b values of single-layer TB were lower than those of MLTB
with the same thickness, indicating that the MLTB tended to be more
red and yellow. The appearance of TB-2A, TB-3A, and TB-4A was white
and yellow was not obvious. The reason is that the epoxy resin could
not be completely impregnated into bamboo templates with the increasing
thickness. This is consistent with the results of the study in Figure . TB-2B, TB-3B, and
TB-4B were clear amber in appearance. As a result, compared with the
single-layer TB with white color, the MLTB presented a unique texture
and color that was very innovative and beautiful (Figure E,G,I), which showed that the
MLTB had great potential in the field of functional decorative materials.
Mechanical Property Analysis
As seen
in Figure , the maximum
tensile strength value of DB was significantly lower than that of
OB (19.19 and 24.64 MPa, respectively). The reason for this is that
lignin is one of the components that make up the plant cell wall and
has the effect of keeping the cells connected and enhancing the mechanical
properties, while after delignification, the bamboo cell wall was
destroyed, and therefore, the mechanical properties were also significantly
reduced. After the transparency treatment, the maximum tensile strength
values of TB were significantly increased up to 47.10 MPa. The maximum
tensile strength of epoxy resin is 15.69 MPa, which is lower than
that of OB. The tensile strength of the interface between the two
layers is lower than that of OB. The bamboo fiber template had an
enhancement function, and therefore, its tensile strength was higher
than that of the epoxy resin. As the number of layers of transparent
bamboo increased, the epoxy resin in the adjacent layers also increased,
and the difference between the maximum tensile strength values and
those of the OB gradually increased.
Maximum tensile strength of OB, DB, and
TB (1, OB-1; 2, DB-1; 3,
TB-1; 4, OB-2; 5, DB-2; 6, TB-2A; 7, TB-2B; 8, OB-3; 9, DB-3; 10,
TB-3A; 11, TB-3B; 12, OB-4; 13, DB-4; 14, TB-4A; 15, TB-4B).The maximum tensile strength value of the multilayer
MLTB was 61.89
MPa, and that of the single-layer TB was 61.15 MPa. As reported, the
maximum tensile strength of the single-layer TW with a thickness of
0.5 mm was 10 MPa, and that of the three-layer TW with a thickness
of 1.5 mm could reach about 25 MPa.[48] This
showed that TB had better tensile properties than TW with the same
thickness. It could be concluded from Figure that the maximum tensile strength of the
MLTB was higher than that of the single-layered TB with the same thickness.
For example, the maximum tensile strength of TB-3B was higher than
that of TB-3A. The same is true between TB-4A and TB-4B. The reason
for this is that the tensile strength of the TB is related to interfacial
compatibility. The higher the interfacial compatibility, the higher
the tensile strength of the TB. As the bamboo template is thicker,
it is not only difficult to remove lignin completely but it is also
difficult for the epoxy resin to penetrate into the DB templates.
As seen in Figure , the deformation of single-layer TB cells and the destruction of
vascular bundle tissue were severe, and the interface crack between
the epoxy resin and monolayer DB template was large. However, as seen
in Figure , the lignin
could be better removed using thinner bamboo as raw materials, and
thus the epoxy resin was easier to be impregnated, the surface of
MLTB was smoother, and the interface compatibility between the epoxy
resin and DB template was better. The multilayer TB was laminated
with the thin bamboo, which is more uniformly impregnated with epoxy
resin and has a smoother interface, reflecting the compatibility of
the resin with the DB templates. However, the thicker single-layer
transparent TB was directly impregnated with resin. Penetration of
resin into the bamboo cells was difficult. Moreover, the impregnation
effect was not uniform and the interface was incompatible with larger
gaps, which greatly affected the tensile strength values of the single-layer
transparent bamboo. Meanwhile, in this test, the difference between
the maximum tensile strength value of the MLTB and that of the single-layer
TB gradually increased with the increasing thickness of bamboo, indicating
that the mechanical advantage of the multilayer transparent bamboo
became more obvious with the greater thickness. In general, the tensile
strength of the MLTB was better than that of the single-layer TB under
the same thickness condition. The tensile strength of MLTB was greater,
and it was more suitable as a structural material for applications
in household, electronics, and construction.
Conclusions
In summary, MLTB with high mechanical strength,
optical properties,
and appearance was developed by removing lignin from bamboo veneer
and impregnating epoxy resin into bamboo cellulose templates. Compared
with single-layer TB and MLTB, due to fewer interfacial cracks and
more uniform resin coverage in MLTB, the light transmission of MLTB
was higher than that of single-layer TB with the same thickness. The
transparent amber appearance of MLTB exhibited a unique texture and
color, which indicates that it has great potential in the field of
functional decorative materials. In addition, the tensile strength
of MLTB was higher than that of the single-layer TB. Transparent bamboo
can improve the water absorption of bamboo to a certain extent and
can effectively reduce the water expansion and drying shrinkage of
bamboo due to moisture. Because of the combination of good optical
properties, excellent mechanical strength, unique esthetic value,
and fast renewable raw materials, the MLTB in this study has great
potential to enrich a variety of household materials and meet the
needs of the home design industry for new materials. Multilayer transparent
bamboo also has a good prospect in replacing glass material for buildings
in the future. Combined with the current process conditions, transparent
bamboo is limited by the thickness direction. Therefore, multilayer
transparent bamboo can be prepared by a lamination method so as to
obtain materials with a large thickness, high light transmittance,
and excellent mechanical properties. Multilayer transparent bamboo
has a good development prospect in the future.
Authors: Xuan Wang; Shuya Shan; Sheldon Q Shi; Yaoli Zhang; Liping Cai; Lee M Smith Journal: ACS Appl Mater Interfaces Date: 2020-12-30 Impact factor: 9.229
Authors: Hui Chen; Adil Baitenov; Yuanyuan Li; Elena Vasileva; Sergei Popov; Ilya Sychugov; Max Yan; Lars Berglund Journal: ACS Appl Mater Interfaces Date: 2019-09-13 Impact factor: 9.229