| Literature DB >> 34901506 |
Mohamed M El-Kholy1, Reham M Kamel1.
Abstract
In line with the requirements of the Egyptian government to find a solution for wheat transportation during the peak harvesting season, an innovative design for a grain cart with a capacity of 8 tons supplemented with a grain hopper, a lifting double-action pneumatic conveyor, and a built-in digital scale was tested and evaluated to facilitate the transport of wheat crops from farmers' fields to storage sites. The cart was manufactured in the workshop of a local industrial company. It was tested under varying operational conditions in different wheat production areas in terms of working performance, efficiency of the grain loading and unloading mechanism, precision of the grain weighing mechanism, and cost/ton. The cart will enable wheat farmers and traders to transport and deliver their crops easily to storage sites with minimal losses and maximum working efficiency. It will also increase farmers' profit because transportation cost by using this grain cart is less than that of the current conventional method. Moreover, the developed cart can secure wheat supply in government storage sites without any interruption during the peak wheat harvesting season.Entities:
Keywords: Grain cart; Innovation design; Manufacturing; Performance test; Transportation cost
Year: 2021 PMID: 34901506 PMCID: PMC8642612 DOI: 10.1016/j.heliyon.2021.e08461
Source DB: PubMed Journal: Heliyon ISSN: 2405-8440
Physical, mechanical, and aerodynamic properties of wheat (Gemmiza_9).
| Properties of wheat | Mean | Maximum | Minimum | |
|---|---|---|---|---|
| Grain dimensions | Length, mm | 7.32 | 7.39 | 7.29 |
| Width, mm | 3.66 | 3.68 | 3.5 | |
| Thickness, mm | 2.90 | 2.92 | 2.89 | |
| 1000-grain weight, g | 47.54 | 49.83 | 45.70 | |
| Shape index, k | 2.25 | 2.26 | 2.22 | |
| Coefficient of contact surface (C.C), % | 60.39 | 60.43 | 60.29 | |
| Projection area, mm2 | 21.68 | 22.03 | 21.06 | |
| Bulk density, kg/m3 | Loosely fill | 815.51 | 830.22 | 808.59 |
| Vibrated fill | 875.55 | 886.09 | 861.62 | |
| Porosity, % | Loosely fill | 42.96 | 43.28 | 41.22 |
| Vibrated fill | 40.14 | 41.12 | 41.00 | |
| Shear force in longitudinal direction, N | 50.49 | 52.89 | 47.02 | |
| Shear force in lateral direction, N | 45.09 | 48.97 | 42.69 | |
| Hardness, N | 50.44 | 54.33 | 48.16 | |
| Friction coefficient | Galvanized sheet | 0.33 | 0.34 | 0.32 |
| Iron sheet | 0.40 | 0.44 | 0.38 | |
| Painted iron | 0.38 | 0.41 | 0.37 | |
| Perforated iron | 0.50 | 0.51 | 0..49 | |
| Rubber sheet | 0.47 | 0.48 | 0.44 | |
| Stainless steel | 0.25 | 0.26 | 0.22 | |
| Wire net sheet | 0.45 | 0.49 | 0.41 | |
Figure 1Photo of the developed grain cart for wheat transportation.
Components and materials used in the grain cart structure (Clause 5.1).
| SI No. (1) | Components (2) | Materials (3) | Refer to IS no. (4) | Grade (5) |
|---|---|---|---|---|
| i. | Chassis | Mild steel | IS 2062 | Fe 410-S |
| ii. | Drawbar | Mild steel | IS 2062 | Fe 410-S |
| iii. | Two eyes or two jaws | Carbon steel | IS 1875 or IS 1030 | 20 C |
| iv. | Platform | Mild steel | IS 2062 | Fe 410-S |
| v. | Sideboards | Mild steel | IS 2062 | Fe 410-S |
| vi. | Leaf spring | Spring steel | IS 3431 | |
| vii. | Axle | Structural steel | IS 2062 | Fe 410-S |
| viii. | Hub | Cast iron | IS 210 | FG 200 |
| ix. | Brake drum | Cast iron | IS 210 | FG 200 |
| x. | Cap | Cast iron | IS 210 | FG 200 |
| xi. | Washer | Mild steel | IS 2062 |
∗(Indian standard, 2000).
Mechanical and physical properties of the individual components of the grain cart.
| Materials | Mild steel | Mild steel | Carbon steel | Cast iron |
|---|---|---|---|---|
| Refer to IS no. | IS 2062 | IS 1079 | IS 1030 | IS 210 |
| Physical properties | ||||
| Mass density, g/cm3 | 7.73 | 7.90 | 7.85 | 7.15 |
| Melting point, | 1480–1530 | 1510 | 1127–1204 | |
| Modulus of elasticity, GPa | 200 | 265 | 210–190 | 92.4 |
| Specific heat capacity, kJ/kg. | 0.46 | 0.32 | 0.44 | 0.46 |
| Thermal expansion coefficient (15–75°C), μm/m | 11 | 11.7 | 10.5 | |
| Thermal conductivity, W/m | 26.9 | 31.3 | 51.9 | 20–80 |
| Mechanical properties | ||||
| Yield strength, MPa | 290 | 326 | 440 | |
| Tensile strength, MPa | 444 | 468 | 525 | 207 |
| Elongation, % | 33 | 41 | 32 | 13 |
∗(Shao et al., 1998; Dawson, 1999).
Figure 2Perspective view of the grain cart showing the internal structure of the frame and the attachment method to the tractor.
Figure 3Side view of the grain cart illustrating the dimensions of the grain hopper, and chassis and the distances between the wheels.
Figure 4Fragmented schematic details of the grain hopper with the dimensions of different parts and the grain discharge gates at the rear of the hopper.
Figure 5Illustration of the pneumatic conveyor used for loading and unloading grains.
Figure 6Feature of load cells used for the weighting system.
Testing conditions of the pneumatic conveyor.
| Test number | Work specification |
|---|---|
| 1 | Total suction section length 10 m polyvinyl chloride (PVC) hose 10 m |
| 2 | Total suction section length 3.3 m PVC hose 3.3 m |
| 3 | Total suction section length 6 m (2 |
| 4 | Total suction section length 6 m (2 |
| 5 | Total suction section length 11 m (2 |
| 6 | Total suction section length 10 m (2 |
Figure 7Center of gravity locations for the tractor grain cart.
Conditions of stability for the tractor and the grain cart rolling angle.
| Position | ||
|---|---|---|
| Stable | ||
| Unstable | ||
| Overturned | ||
| or | ||
| or |
Efficiency tests for the pneumatic conveyor T 449.
| Test number | Weight | Time | Efficiency |
|---|---|---|---|
| kg | s | t/h | |
| 1 | -------- | ------ | ------ |
| Observation: Transport was possible, but wheat lodged in the hose. Hence, no measure of efficiency was determined | |||
| 2 | 1330 | 180 | 26.5 |
| 3 | 1480 | 270 | 19.7 |
| 4 | 1515 | 265 | 20.6 |
| 5 | 1480 | 275 | 19.3 |
| 6 | 1535 | 265 | 20.8 |
Transported material: wheat 700 kg m−3; moisture content: 12 % (w.b.).
Performance tests of the grain cart under actual field conditions.
| Test Item | Test 1 | Test 2 | Test 3 | Average |
|---|---|---|---|---|
| 27.35 | 28.12 | 27.98 | 27.81 | |
Cost analysis and profitability of the developed grain cart.
| Cost item | Pickup truck | Tractor | Developed grain cart |
|---|---|---|---|
| Fixed cost | |||
| Depreciation | US$1863.07 | US$2235.68 | |
| Interest | US$1252.56 | US$1502.88 | |
| Taxes and insurance | US$207.00 | US$248.40 | |
| Total fixed cost | US$3322.63 | US$3986.96 | |
| Total fixed cost/ton | |||
| Operating cost | |||
| Fuel | US$0 | US$3312.12 | US$0 |
| Lubrication | US$0 | US$611.47 | US$0 |
| Labor | Labors for charge and discharge (US$2.55/ton) | US$764.34 | US$573.25 |
| Repair and Maintenance | US$186.31 | US$223.57 | |
| Others | Burlap bags (US$1.91/ton) | ||
| Total operation cost | US$4874.23 | US$796.82 | |
| Total operation cost/ton | |||
| Total fixed and operation cost/ton | |||
| 1.61 + 0.94 = | |||
| To achieve a profit of 25% for the trader, total cost became | |||
Assumption: