| Literature DB >> 34885565 |
Jiahui Yong1,2,3, Hongzhan Li2,3, Zhengxian Li1,2,3, Yongnan Chen4, Yifei Wang1,2,3, Juanjuan Geng2,3.
Abstract
The effects of (NH4)2ZrF6 concentration, voltage and treating time on the corrosion resistance of ZK61M magnesium alloy micro-arc oxidation coatings were studied by orthogonal experiments. The SEM result shows that the surface roughness and porosity of MAO coatings increased with (NH4)2ZrF6 concentration, voltage and treating time as a whole, except the porosity decreased with treating time. EDS, XRD and XPS analysis show that (NH4)2ZrF6 was successfully incorporated into coatings by reactive incorporation, coatings are dominantly composed of ZrO2, MgO, MgF2 and amorphous phase Mg phosphate. Potentiodynamic polarization was used to evaluate the corrosion property of coatings. When the concentration of (NH4)2ZrF6 is 6 g/L, the voltage is 450 V, and the treating time is 15 min, the coating exhibits the best corrosion resistance which corrosion current density is four magnitudes lower than substrate attributed to the incorporation of ZrO2 and the deposition of MgF2 in the micropores.Entities:
Keywords: ZK61M alloy; corrosion property; micro-arc oxidation
Year: 2021 PMID: 34885565 PMCID: PMC8658827 DOI: 10.3390/ma14237410
Source DB: PubMed Journal: Materials (Basel) ISSN: 1996-1944 Impact factor: 3.623
Factors and levels of the orthogonal experiment.
| Factors | A | B | C |
|---|---|---|---|
| Levels | (NH4)2ZrF6 Concentration | Voltage | Treating Time |
| 1 | 3 | 400 | 5 |
| 2 | 6 | 450 | 10 |
| 3 | 9 | 500 | 15 |
Orthogonal experimental array and experimental results.
| Experimental | A | B | C | Porosity | ||
|---|---|---|---|---|---|---|
| 1# | 3 | 400 | 5 | 0.2604 | 0.351 | 10.957 |
| 2# | 3 | 450 | 10 | 1.1740 | 0.420 | 10.685 |
| 3# | 3 | 500 | 15 | 0.6487 | 0.635 | 7.076 |
| 4# | 6 | 400 | 10 | 1.025 | 0.370 | 8.471 |
| 5# | 6 | 450 | 15 | 0.03247 | 0.218 | 15.196 |
| 6# | 6 | 500 | 5 | 0.3394 | 0.481 | 17.602 |
| 7# | 9 | 400 | 15 | 0.4722 | 0.790 | 13.833 |
| 8# | 9 | 450 | 5 | 0.7529 | 0.522 | 16.323 |
| 9# | 9 | 500 | 10 | 0.05712 | 0.549 | 10.09 |
| k1 | 0.694 (0.469) (9.573) | 0.586 (0.504) (11.087) | 0.451 (0.451) (14.961) | |||
| k2 | 0.466 (0.356) (13.756) | 0.653 (0.387) (14.068) | 0.752 (0.446) (12.749) | |||
| k3 | 0.427 (0.620) (16.415) | 0.348 (0.555) (14.589) | 0.384 (0.548) (12.035) | |||
| R | 0.267 (0.264) (6.842) | 0.305 (0.168) (3.502) | 0.368 (0.102) (2.926) |
Figure 1AFM image of MAO coatings obtained based on orthogonal experiment: (a–i) are 1#–9# respectively.
Figure 2Surface morphology of coatings obtained based on orthogonal experiment: (a–i) are 1#–9# respectively.
Figure 3Variation of roughness and porosity of MAO coatings formed with different parameters.
Figure 4Surface morphology and EDS analysis of NO.5#.
EDS analysis of the coating surface (1#–9#) prepared in different parameters.
| Coating | Zr (at%) | Mg (at%) | O (at%) | F (at%) | Na (at%) | P (at%) | Zn (at%) |
|---|---|---|---|---|---|---|---|
| 1# | 13.27 | 30.43 | 23.91 | 15.81 | 0.87 | 14.90 | 0.81 |
| 2# | 11.27 | 32.07 | 21.88 | 18.61 | 1.00 | 13.96 | 1.22 |
| 3# | 11.54 | 32.54 | 19.48 | 23.41 | 0.98 | 11.02 | 1.03 |
| 4# | 15.72 | 26.41 | 18.50 | 28.44 | 1.35 | 8.53 | 1.05 |
| 5# | 16.26 | 27.36 | 20.16 | 24.07 | 1.15 | 10.10 | 0.90 |
| 6# | 15.87 | 29.18 | 19.86 | 25.12 | 1.18 | 8.23 | 0.57 |
| 7# | 13.48 | 30.61 | 14.11 | 33.58 | 0.88 | 6.43 | 0.91 |
| 8# | 14.07 | 29.22 | 16.49 | 32.57 | 0.91 | 5.88 | 0.87 |
| 9# | 19.86 | 26.72 | 18.67 | 28.02 | 1.08 | 4.93 | 0.73 |
Figure 5SEM images of cross-sectional morphology of coatings formed in different parameters: (a–i) are 1#–9#, respectively.
Figure 6The cross-sectional morphologies and EDS mapping of the coatings: (a) NO.3#; (b) NO.5#; (c) NO.7#.
Figure 7XRD patterns of MAO coatings from orthogonal experiment.
Figure 8XPS analysis of MAO coatings formed in orthogonal experiment: (a) XPS survery spectra, (b) Zr 3d; (c) Mg 1s; (d) O 1s; (e) F 1s.
The binding energy of the main elements and corresponding compounds for MAO coatings formed in orthogonal experiment.
| Sample | Zr 3d | Mg 1s | O 1s | F 1s |
|---|---|---|---|---|
| Binding Energy (eV) | 185.5 | 1306.5 | 531.3 | 685.3 |
| Compounds | ZrO2 | MgF2 | ZrO2 | MgF2 |
| Binding Energy (eV) | 183.3 | 1303.9 | 532.1 | 686.1 |
| Compounds | ZrO2 | MgO | MgO | MgF2 |
Figure 9Potentiodynamic polarization curves of ZK61M magnesium alloy and MAO coatings (1#–9#) in 3.5 wt.% NaCl solution at room temperature.
Parameter values of potentiodynamic polarization curves of ZK61M magnesium alloy and coatings in 3.5 wt.% NaCl solution at room temperature.
| Coating | |||||
|---|---|---|---|---|---|
| ZK61M | −1.594 | 1.526 × 10−4 | 87.29 | 176.68 | 1.662 × 102 |
| 1# | −1.443 | 2.604 × 10−7 | 52.84 | 150.08 | 6.517 × 104 |
| 2# | −1.498 | 1.174 × 10−6 | 123.58 | 238.52 | 3.010 × 104 |
| 3# | −1.491 | 6.487 × 10−7 | 179.34 | 308.22 | 7.588 × 104 |
| 4# | −1.433 | 1.025 × 10−6 | 37.92 | 211.78 | 1.362 × 104 |
| 5# | −1.458 | 3.247 × 10−8 | 84.21 | 291.75 | 8.739 × 105 |
| 6# | −1.481 | 3.394 × 10−7 | 94.97 | 263.97 | 8.935 × 104 |
| 7# | −1.475 | 4.722 × 10−7 | 98.87 | 239.63 | 6.429 × 104 |
| 8# | −1.465 | 7.529 × 10−7 | 44.00 | 329.77 | 2.239 × 104 |
| 9# | −1.476 | 5.712 × 10−8 | 93.55 | 247.76 | 5.162 × 105 |