Irene M N Groot1. 1. Leiden Institute of Chemistry, Leiden University, P.O. Box 9502, 2300 RA Leiden, the Netherlands.
Abstract
Even after being in business for at least the last 100 years, research into the field of (heterogeneous) catalysis is still vibrant, both in academia and in industry. One of the reasons for this is that around 90% of all chemicals and materials used in everyday life are produced employing catalysis. In 2020, the global catalyst market size reached $35 billion, and it is still steadily increasing every year. Additionally, catalysts will be the driving force behind the transition toward sustainable energy. However, even after having been investigated for 100 years, we still have not reached the holy grail of developing catalysts from rational design instead of from trial-and-error. There are two main reasons for this, indicated by the two so-called "gaps" between (academic) research and actual catalysis. The first one is the "pressure gap", indicating the 13 orders of magnitude difference in pressure between the ultrahigh vacuum lab conditions and the atmospheric pressures (and higher) of industrial catalysis. The second one is the "materials gap", indicating the difference in complexity between single-crystal model catalysts of academic research and the real catalysts, consisting of metallic nanoparticles on supports, promoters, fillers, and binders. Although over the past decades significant efforts have been made in closing these gaps, many steps still have to be taken. In this Account, I will discuss the steps we have taken at Leiden University to further our fundamental understanding of heterogeneous catalysis at the (near-)atomic scale. I will focus on bridging the pressure gap, though we are also working on closing the materials gap. Over the past years, we developed state-of-the-art equipment that is able to investigate the (near-)atomic-scale structure of the catalyst surface during the chemical reaction using several surface-science-based techniques such as scanning tunneling microscopy, atomic force microscopy, optical microscopy, and X-ray-based techniques (surface X-ray diffraction, grazing-incidence small-angle X-ray scattering, and X-ray reflectivity, in collaboration with ESRF). Simultaneously with imaging the surface, we can investigate the catalyst's performance via mass spectrometry, enabling us to link changes in the catalyst structure to its activity, selectivity, or stability. Although we are currently investigating many industrially relevant catalytic systems, I will here focus the discussion on the oxidation of platinum during, for example, CO and NO oxidation, the NO reduction reaction on platinum, and the growth of graphene on liquid (molten) copper. I will show that to be able to obtain the full picture of heterogeneous catalysis, the ability to investigate the catalyst at the (near-)atomic scale during the chemical reaction is a must.
Even after being in business for at least the last 100 years, research into the field of (heterogeneous) catalysis is still vibrant, both in academia and in industry. One of the reasons for this is that around 90% of all chemicals and materials used in everyday life are produced employing catalysis. In 2020, the global catalyst market size reached $35 billion, and it is still steadily increasing every year. Additionally, catalysts will be the driving force behind the transition toward sustainable energy. However, even after having been investigated for 100 years, we still have not reached the holy grail of developing catalysts from rational design instead of from trial-and-error. There are two main reasons for this, indicated by the two so-called "gaps" between (academic) research and actual catalysis. The first one is the "pressure gap", indicating the 13 orders of magnitude difference in pressure between the ultrahigh vacuum lab conditions and the atmospheric pressures (and higher) of industrial catalysis. The second one is the "materials gap", indicating the difference in complexity between single-crystal model catalysts of academic research and the real catalysts, consisting of metallic nanoparticles on supports, promoters, fillers, and binders. Although over the past decades significant efforts have been made in closing these gaps, many steps still have to be taken. In this Account, I will discuss the steps we have taken at Leiden University to further our fundamental understanding of heterogeneous catalysis at the (near-)atomic scale. I will focus on bridging the pressure gap, though we are also working on closing the materials gap. Over the past years, we developed state-of-the-art equipment that is able to investigate the (near-)atomic-scale structure of the catalyst surface during the chemical reaction using several surface-science-based techniques such as scanning tunneling microscopy, atomic force microscopy, optical microscopy, and X-ray-based techniques (surface X-ray diffraction, grazing-incidence small-angle X-ray scattering, and X-ray reflectivity, in collaboration with ESRF). Simultaneously with imaging the surface, we can investigate the catalyst's performance via mass spectrometry, enabling us to link changes in the catalyst structure to its activity, selectivity, or stability. Although we are currently investigating many industrially relevant catalytic systems, I will here focus the discussion on the oxidation of platinum during, for example, CO and NO oxidation, the NO reduction reaction on platinum, and the growth of graphene on liquid (molten) copper. I will show that to be able to obtain the full picture of heterogeneous catalysis, the ability to investigate the catalyst at the (near-)atomic scale during the chemical reaction is a must.
.[1]Overview of the
scanning probe microscopy techniques developed at Leiden University
to further our fundamental understanding of heterogeneous catalysis
at the (near-)atomic scale..[2]Exposing the surface of Pt(111) to atmospheric
pressures of oxygen at elevated temperatures results in the formation
of a platinum surface oxide. This is a structure that is only stable
under reaction conditions, stressing the need for in situ observations..[3]Exposing
platinum model catalysts to reaction conditions of NO reduction by
H.[4]Using
real-time observations of growth of graphene on liquid copper, we
are able to tailor the growth parameters such that very large single-crystalline
graphene sheets can be produced. The growth is determined by an interplay
of electrostatic interactions and capillary forces on liquid copper.
Introduction
Catalysis
is a crucial science and technology in our everyday life.
Without the use of heterogeneous catalysis, we would not be able to
produce most of the chemicals and materials we employ on a daily basis.[5] Furthermore, catalysis will be the driving force
behind the transition to a society based on sustainable energy. Using
catalysis, the rate of reaction can be increased, and additionally,
the reaction can be steered toward the desired products. Even though
we have been investigating catalysis for the past century, many catalysts
and catalytic processes are still being developed via trial-and-error,
instead from rational design. Much of what we currently know about
catalysis, has come from studies performed under ultrahigh vacuum
instead of under the realistic conditions of industrial catalysis,
that is, at or above atmospheric pressures and at high temperatures.
The main reason for this discrepancy is the fact that techniques able
to obtain microscopic and spectroscopic information needed to understand
catalysis are not able to be performed under these conditions. To
obtain full understanding of catalysis, we have to know what is happening
at the surface of the catalyst, the place where the actual chemical
reactions mainly occur. However, most techniques able to investigate
the catalyst surface are limited to maximum pressures of 10–5 mbar and temperatures of 400 K.[6] Although
there are catalytic systems where the results obtained in vacuum are
valid under realistic industrial conditions,[7,8] there
are also many cases where this “pressure gap” influences
the reaction mechanisms.[9−14] Therefore, it is of uncompromising importance to investigate catalysis
under more realistic conditions, with the possibility of doing this
at the atomic scale. To this end, much progress has been made in the
past years to adapt ultrahigh vacuum techniques to conditions of atmospheric
pressures. For an overview of these developments, see ref (15).When one aims to
obtain structural information about a catalytic
surface at the (near-)atomic scale, traditionally scanning tunneling
microscopy (STM) and atomic force microscopy (AFM) have been the methods
of choice. These are techniques that are in principle able to obtain
atomic resolution under a wide range of conditions: from 10–11 mbar to atmospheric pressures, and from very low (millikelvin) to
very high temperatures (1000 K).[16] Therefore,
scanning probe microscopy is able to obtain information at the atomic
scale about the catalytic surface under reaction conditions. Several
microscopes have been developed that image the catalyst’s surface
during the actual chemical reaction and that are suitable to observe
changes to the catalyst surface due to the presence of reactants and
products.[17−21] The big disadvantage of these microscopy techniques, however, is
that they are “chemically blind”: they are able to observe
atoms at the surface, but it is not clear a priori which atoms. To
be able to elucidate the chemical nature of the atoms observed, spectroscopy
techniques are the method of choice, for example, polarization-modulation
infrared reflection absorption spectroscopy (PM-IRRAS),[22] X-ray photoelectron spectroscopy (XPS),[23] or X-ray absorption spectroscopy.[24,25] However, spectroscopy methods in general do not provide chemical
information at the nanoscale, since often a larger area, on the order
of micrometers, is probed.In this Account, I will provide an
overview of some of the in situ
and operando techniques that we have developed and still are developing
at Leiden University, and I will show some examples of scientific
insights we have obtained using these techniques.
ReactorSTM and ReactorAFM
Instrument
Design
Over the past two
decades, we have developed two novel setups, the so-called ReactorSTM[1,20,26,27] and ReactorAFM.[21,26,27] The designs of these microscopes are fundamentally different from
other high-pressure STMs and AFMs. In conventional designs, the entire
microscope is contained inside a high-pressure cell,[18,19,28−31] prohibiting employing aggressive
chemicals and making simultaneous activity measurements difficult.
In our design, however, only the tip or tuning fork holder and the
tip or tuning fork are present inside the atmospheric-pressure cell.
When designing the microscope, a few requirements had to be taken
into account. The first aim was to build a microscope suitable to
investigate catalysis under industrial conditions of elevated temperatures
and atmospheric pressures, with the capability of obtaining atomic
resolution in the STM mode and step resolution in the AFM mode. Second,
the imaging of the catalyst surface should be combined with activity
measurements using mass spectrometry. To perform operando studies,
the time resolution of the mass spectrometer should be less than 10
s. Third, to ensure accurate activity measurements, and to prevent
corrosion of vital microscope components, no chemistry should take
place elsewhere than on the catalyst surface itself. Last, the setup
should enable the preparation of model systems under ultrahigh vacuum
conditions. No transfer via air is allowed between preparation and
reaction studies under industrial conditions.To meet these
criteria, we make use of the design as shown in Figure . The high-pressure cell (reactor) is located
in a UHV chamber, to ensure clean preparation of well-defined, highly
ordered catalysts. Inlet and outlet gas lines are connected to the
high-pressure cell. Gases are administered via home-built gas cabinets[20] and the outlet gases (reactants and products)
are analyzed with mass spectrometry.
Figure 1
Drawing of the ReactorSTM, showing the
concept. Only the STM tip
is contained inside the reactor, without exposing the STM scanner
to the gases. One side of the reactor is formed by pressing the sample to the Kalrez seal, the other
walls are made from Zerodur and therefore are chemically inert. Two
seals separate the atmospheric-pressure environment from the surrounding
UHV chamber. Reproduced with permission from ref (20). Copyright 2014 American
Institute of Physics.
Drawing of the ReactorSTM, showing the
concept. Only the STM tip
is contained inside the reactor, without exposing the STM scanner
to the gases. One side of the reactor is formed by pressing the sample to the Kalrez seal, the other
walls are made from Zerodur and therefore are chemically inert. Two
seals separate the atmospheric-pressure environment from the surrounding
UHV chamber. Reproduced with permission from ref (20). Copyright 2014 American
Institute of Physics.The only parts of the
microscope that are exposed to gases in the
reactor are the tip or tuning fork and the tip or tuning fork holder.
The high-pressure cell is separated from UHV via two seals: the bottom
O-ring (made from Viton) separates the atmospheric-pressure environment
from the piezo element (tip actuator), and the top O-ring (made from
Kalrez) is located between the sample and the top of the reactor.
The catalyst can be heated via radiation from the back side (upper
part in Figure ).
Since the Kalrez seal is in direct contact with the sample, and due
to its specifications, the maximum operation temperature of the microscope
corresponds to 600 K.Laser deflection techniques are commonly
used in AFM to detect
the motion of the cantilever. However, in our design no optical access
to the tip is possible, since the reactor volume is only 0.05 mL.
Therefore, we read out the piezo-electric signal of a quartz tuning
fork.[32] Due to its high stiffness, the
quartz tuning fork will be relatively insensitive to the presence
of the gas-phase reactants and products. The ReactorAFM is operated
in the frequency-modulation mode, that is, we make use of non-contact
AFM. We oscillate the tuning fork at resonance with an amplitude between
10 pm and 100 nm. When the tip approaches the catalyst surface, the
resonance frequency will shift, due to change of the effective spring
coefficient of the tuning fork because of tip–sample interactions.
We measure the tuning fork’s resonance frequency using a phase-locked
loop. When investigating the surface, we measure at constant frequency
shift. This is done by using the output signal of the phase-locked
loop as input for the height feedback loop. Via a separate feedback
system, the drive amplitude can be adjusted to keep a constant oscillation
amplitude, ensuring that the surface of constant frequency shift corresponds
to a surface of constant force gradient. We control the microscopes
using fast analog or digital SPM control electronics (Leiden Probe
Microscopy B.V.) capable of video-rate STM imaging.[33,34]The complete setup has three UHV chambers: an XPS chamber,
a preparation
chamber, and the STM/AFM chamber with the microscope. In the XPS chamber,
XPS can be performed under UHV conditions. In addition, a sample library
is present for extra sample and the chamber consists of a sample load-lock.
In the preparation chamber, single crystals can be cleaned using argon
ion sputtering. To prepare more complex model catalysts with metallic
or oxidic nanoparticles, an electron-beam evaporator is present. Furthermore,
samples can be characterized using LEED and AES.
Oxidation of Pt(111)
Platinum is
one of the components of the automotive catalyst that neutralizes
toxic emissions, for example, catalyzing the oxidation of carbon monoxide
to carbon dioxide and the oxidation of hydrocarbons to carbon dioxide
and water. Despite many years of research, the active phase of platinum
during oxidation reactions remained uncertain. Using surface X-ray
diffraction (SXRD) under reaction conditions, the formation of α-PtO2 was observed.[35,36] Theoretical ab initio thermodynamics
studies confirmed that under the experimental conditions used, this
should indeed be the most stable phase.[37,38] However, near-ambient-pressure
X-ray photoelectron spectroscopy (NAP-XPS) studies performed at similar
temperatures as the SXRD studies but, due to the technical limitations
of the experiments, at lower pressures, observed the formation of
a surface oxide. Only at much higher temperatures a bulk oxide was
formed.[39]To shed light on this discrepancy
between SXRD and NAP-XPS, we investigated the oxidation of Pt(111)
using our ReactorSTM.[2] We exposed the surface
to O2 pressures between 1 and 5 bar at temperatures between
300 and 538 K. We observed different surface structures, depending
on pressure and temperature, but none of them could be attributed
to α-PtO2.When exposing Pt(111) to 1 bar of
O2 at ∼530
K, we observed the appearance of triangular features that assembled
into spoked-wheel superstructures over time, see Figure . The average edge length is
2.2 ± 0.1 nm, corresponding to 7.9 ± 0.4 Pt(111) lattice
constants. From the atomic-resolution images in Figure c,d, we measured the atomic periodicity in
the rows to be 0.30 ± 0.01 nm, significantly larger than the
lattice constant of Pt(111) (0.278 nm), but close to that of the surface
oxides observed under UHV conditions,[40] α-PtO2[41] and PtO.[42] Therefore, we consider this structure as a surface
oxide containing 1D oxide rows. Each oxide row consists of 8 Pt atoms,
with 7 Pt atoms in the layer below. The top Pt atoms of the spoked-wheel
structure are not on top of the surface, but are slightly lifted within
the top layer. The O coverage of this proposed structure is 0.75 ML,
three times more than the maximum coverage obtained in UHV.[43,44] The structure observed here was never observed before nor predicted
by theory.
Figure 2
(a–c) Surface oxide with spoked-wheel structure formed on
Pt(111) during exposure to 1 bar O2 at ∼530 K. The
star indicates the slowly changing field-of-view due to thermal drift.
(d) Enlarged detail displaying atomic resolution in the spokes. Scale
bars represent 4 nm (a–c) and 2 nm (d). Reproduced with permission
from ref (2). Copyright
2017 Springer Nature.
(a–c) Surface oxide with spoked-wheel structure formed on
Pt(111) during exposure to 1 bar O2 at ∼530 K. The
star indicates the slowly changing field-of-view due to thermal drift.
(d) Enlarged detail displaying atomic resolution in the spokes. Scale
bars represent 4 nm (a–c) and 2 nm (d). Reproduced with permission
from ref (2). Copyright
2017 Springer Nature.Simultaneously with the
formation of the spoked-wheel structure,
the platinum surface became rough, see Figure . The observed structure shows a complicated
network of worm-like islands. The depth between the islands was measured
as 0.21 ± 0.02 nm, corresponding to the platinum step height.
We conclude that a flat terrace of platinum upon high-pressure O2 exposure transformed into networks of monatomic-high, worm-shaped
islands. The observed large-scale roughening is induced by the stress
the oxide exerts on the surface, and has been observed before when
exposing Pt(111) to CO oxidation conditions in an oxygen-rich flow.[45]
Figure 3
Large-scale image of the surface oxide after 43 min at
1 bar O2 and ∼530 K. Scale bar represents 20 nm.
Reproduced
with permission from ref (2). Copyright 2017 Springer Nature.
Large-scale image of the surface oxide after 43 min at
1 bar O2 and ∼530 K. Scale bar represents 20 nm.
Reproduced
with permission from ref (2). Copyright 2017 Springer Nature.Under higher pressures, starting from 2.2 bar O2, we
observed a new surface structure, see Figure . This structure consists of parallel rows.
The row-to-row distance corresponds to 0.46 ± 0.01 nm, which
is close to √3 × a, where a is the nearest-neighbor Pt distance. Therefore, this observed structure
is commensurate with Pt(111). The O coverage in this surface oxide
corresponds to 0.88 ML. We observed two types of this row structure:
one where the rows are “in phase”, minimizing the O–O
separation between adjacent stripes, and expected for attractive O–O
interactions, and one where the rows are “out-of-phase”,
maximizing the O–O separation, and expected for repulsive interactions.
This results in a (2 × 8) and a (4 × 8) unit cell, respectively.
After evacuation of the reactor and cooling down to room temperature,
both observed structures were no longer visible, indicating that these
structures are only stable under reaction conditions.
Figure 4
Row structure formed
at pressures above 2.2 bar O2.
Scale bar represents 4 nm. Reproduced with permission from ref (2). Copyright 2017 Springer
Nature.
Row structure formed
at pressures above 2.2 bar O2.
Scale bar represents 4 nm. Reproduced with permission from ref (2). Copyright 2017 Springer
Nature.
Operando
Surface X-ray Diffraction
X-ray-based techniques are very
suitable to use under atmospheric-pressure
conditions, due to the weak interaction of X-rays with gases. Therefore,
the surfaces of catalysts have been investigated under reaction conditions
using surface X-ray diffraction (SXRD)[46,47] and grazing-incidence
small-angle X-ray scattering (GISAXS).[48] Typically, an SXRD-type reactor consists of a chamber with X-ray-transparent
walls (aluminum or beryllium) into which gases can be introduced.
For preparation of atomically clean surfaces, these reactors need
to contain typical UHV equipment such as an ion sputter gun. This
requirement results in large reactor volumes (often >1 L), and
hence,
operation in batch mode only. Even though results for batch reactors
suffer from changes in gas composition over time, meaningful insights
have been obtained for these setups.[13,49]In collaboration
with the European Synchrotron Radiation Facility
(ESRF), a flow reactor setup has been developed,[50] combining a flow reactor with a UHV environment for sample
preparation. Simultaneous structure (via SXRD and GISAXS) and activity
(via mass spectrometry) measurements under reaction conditions can
be performed.In the design of the ReactorSXRD setup (see Figure ), the sample is
fixed, to avoid sample realignment
with respect to the X-ray beam after preparation. Instead, the upper
part of the instrument moves around the sample. The setup consists
of two parts connected by a bellow. The upper part (UHV) contains
the ion sputter gun and an evaporator for physical vapor deposition
of metals. The lower part (reactor) contains the sample. If the bellow
is completely extended (see Figure a), the instrument is in the configuration for sample
preparation under UHV conditions. When the top part is lowered over
the sample (see Figure b), the small volume around the sample is separated from UHV and
can be filled with gases up to 1 bar. The upper part of the reactor
consists of a beryllium dome, transparent for X-rays. The gas inlet
and outlet lines are mounted below the sample holder support. Gas
analysis is performed by leaking some gas into the UHV part of the
system, where a mass spectrometer is located. The sample is heated
by a pyrolytic boron nitride heater.
Figure 5
(a) Cut view of the setup in the UHV sample
preparation geometry.
(b) Cut view of the setup with closed reactor, 90° rotated with
respect to the view of panel a. The beam is located 170 mm above the
diffractometer sample stage surface. The labels denote (1) turbo pump,
(2) mass spectrometer, (3) manual UHV valve, (4) guiding rods for
vertical movement of top part of chamber, (5) sample holder foot,
(6) sample holder, (7) X-ray beam height, (8) evaporator port, (9)
water-cooled top flange, (10) beryllium dome, (11) ion gun port, (12)
reactor gas exhaust line, (13) UHV leak valve, (14) Huber five-axis
positioning system, (15) cold cathode pressure gauge, (16) blind flange,
(17) electromotor and drive shaft, (18) threaded drive rods for vertical
movement of top part of chamber, (19) chain drive mechanism for vertical
movement, (20) gas entry line, (21) UHV vent valve, and (22) steel
bellow. Reproduced with permission from ref (50). Copyright 2010 American
Institute of Physics.
(a) Cut view of the setup in the UHV sample
preparation geometry.
(b) Cut view of the setup with closed reactor, 90° rotated with
respect to the view of panel a. The beam is located 170 mm above the
diffractometer sample stage surface. The labels denote (1) turbo pump,
(2) mass spectrometer, (3) manual UHV valve, (4) guiding rods for
vertical movement of top part of chamber, (5) sample holder foot,
(6) sample holder, (7) X-ray beam height, (8) evaporator port, (9)
water-cooled top flange, (10) beryllium dome, (11) ion gun port, (12)
reactor gas exhaust line, (13) UHV leak valve, (14) Huber five-axis
positioning system, (15) cold cathode pressure gauge, (16) blind flange,
(17) electromotor and drive shaft, (18) threaded drive rods for vertical
movement of top part of chamber, (19) chain drive mechanism for vertical
movement, (20) gas entry line, (21) UHV vent valve, and (22) steel
bellow. Reproduced with permission from ref (50). Copyright 2010 American
Institute of Physics.
NO Reduction
on Pt(110)
One of the
other reactions taking place in automotive catalysis is the reduction
of harmful NO, either by H2 or CO. Here I will discuss
the results we obtained for NO reduction by hydrogen on Pt(110) using
SXRD.[3] Depending on the reaction conditions,
we have observed several surface structures of Pt(110). These observations
were confirmed using STM.[51] The observed
Pt(110) surface structures consist of two different types: surface
reconstructions, which require small rearrangements of Pt atoms, and
surface faceting, which requires large transport of Pt atoms. Depending
on the partial pressures of NO and H2 at 1 bar and temperatures
between 573 and 673 K, we observed several surface reconstructions,
most of them never observed before under UHV conditions. Figure shows an overview
of these reconstructions. One of the reconstructions, the (1 ×
3) missing-row structure observed in H2, probably corresponds
to the one also observed in vacuum on the clean sample and similar
to the structure observed by Robinson et al.[52] The fact that under ambient-pressure conditions reconstructions
are found that are not observed in UHV can be explained by the higher
mobility of Pt atoms at atmospheric pressure and the adsorption of
species on the surface that may form different adsorbate structures
under reaction conditions. Other surface structures we observed are
an unstable incommensurate (4 × 3) structure that changed over
time into a commensurate one and the stable incommensurate “0.22”
surface structure.
Figure 6
Reconstruction on Pt(110) as a function of NO and H2 gas composition at 1 bar. The catalyst temperature was between
573
and 673 K, except for the “0.22” reconstruction, which
we observed at ∼373–423 K. Reproduced with permission
from ref (3). Copyright
2017 Royal Society of Chemistry.
Reconstruction on Pt(110) as a function of NO and H2 gas composition at 1 bar. The catalyst temperature was between
573
and 673 K, except for the “0.22” reconstruction, which
we observed at ∼373–423 K. Reproduced with permission
from ref (3). Copyright
2017 Royal Society of Chemistry.At the end of the exposure of Pt(110) to the NO reduction reaction,
under conditions that we probed earlier, the surface started faceting.
These facets are tilted by 8–12° away from the (110) surface
in the [1̅10] direction. With more NO present smaller tilt angles
were observed. After ∼4 h, the system reached steady state,
indicating that the facets were growing in average size. The observed
tilt angle around 10° suggests a surface structure of (320),
a crystal plane making an angle of 11.3° with the (110) plane.
We also observed indications of the presence of (430) and (540) orientations,
especially at higher NO pressure. The surface faceting under high-pressure
conditions could be caused by strong binding of adsorbates to the
step edges,[53,54] where NO, H2O, NH3, or O are likely candidates as observed from our mass spectrometry
data or by adsorbate-induced stress[55,56] due to the
strong repulsive interactions between NO molecules at higher coverages.
Combining Scanning Tunneling Microscopy with
X-rays
Even though STM/AFM and SXRD are very powerful techniques
to investigate
catalysis under reaction conditions, both have their respective serious
drawbacks. For STM/AFM, this is the fact that the techniques are able
to provide atomic-scale structural information but they are “chemically
blind”: we observe the atoms on the surface but cannot know
a priori which atoms they are. For SXRD, this is the fact that the
X-ray beam spot is large, and therefore only average information can
be obtained. Ideally, one would be able to obtain chemical information
on the atomic scale. By combination of STM with X-rays, whereby the
STM tip is used as a detector collecting the current, it is possible
to obtain local X-ray absorption spectra, with roughly 2 nm resolution.[57−59] Under vacuum conditions, until recently the only known studies,
the electrons collected by the STM tip have three different origins:
the photoelectron current, the regular tunneling current (topography),
and an increase of the tunneling current induced by the X-rays. Those
latter electrons are the ones providing local X-ray absorption information.To be able to obtain this local chemical information under reaction
conditions (i.e., atmospheric pressures and elevated temperatures),
two major challenges need to be overcome: Due to the gas pressure,
prohibitively large ion currents are generated, and due to elevated
temperatures, and therefore thermal drift, fast response in the height
feedback is necessary. In my group, we have been able to overcome
these challenges, by making use of an electronics scheme to separate
the X-ray-induced and the topographic (“normal”) tunneling
current, and by making use of coaxially shielded STM tips[58] and a mounting configuration that effectively
suppresses the ion current background.[60] Using a previously developed STM/AFM that can be mounted on top
of our SXRD chamber,[61] we have been able
to measure the local, X-ray-induced tunneling current of Au(111) in
a gas environment of 800 mbar at room temperature.[60] The next steps will be to further optimize the technique
to be able to measure local X-ray absorption spectra at elevated temperatures
during a chemical reaction (i.e., in the presence of multiple reactants).
In Situ Reactor for Graphene Growth on Liquid
Copper
To be able to make use of graphene and other two-dimensional
(2D)
materials in industrial applications, reproducible mass production
of large and defect-free specimens is needed. Currently, the method
mostly used for the production of graphene is chemical vapor deposition
(CVD) of methane on solid copper at high temperatures.[62] Nucleation of the C-species happens at random
places, resulting in layers of graphene with many domains and defects.Recently, it was found that liquid metal catalysts (LMCats) can
be employed to grow graphene and other 2D materials faster and with
significantly higher quality.[63] When the
2D material is grown on an atomically flat isotropic melt such as
the liquid metal surface, the underlying structure of the catalyst
has less influence on the 2D material’s quality. Since the
growth process is influenced by many parameters such as pressure,
temperature, gas flow, and partial pressure, optimizing the CVD process
has mainly led to empirical recipes. A real understanding of the growth
process, which has a stochastic nature, has not been obtained yet.To be able to follow the growth process of graphene on liquid copper
in situ and in real time, we have developed and implemented a reactor
in which we are able to monitor this at multiple time and length scales
using Raman spectroscopy, optical microscopy, grazing-incidence X-ray
diffraction, and X-ray reflectivity.[4,64] The LMCat
reactor, located at ESRF-ID10, enables us to tailor the quality, crystal
shape, and crystal size (see Figure a). Using radiation-mode optical microscopy, we observed
the growth morphology and the kinetics at micrometer-scale in real
time. With in situ Raman spectroscopy, we confirmed the graphene to
be monolayer and we obtained information about crystallinity and defects.
At the atomic scale, we were able to measure the lattice constant
and the corrugation of the graphene sheets using grazing-incidence
X-ray diffraction. Employing synchrotron X-ray reflectivity, we determined
the roughness of graphene, the number of layers, and the gap between
liquid copper and graphene. To obtain further understanding of our
experiments, we used multiscale simulations.[4,65]
Figure 7
(a) Configuration
of in situ monitoring methods applied to a graphene
layer grown on liquid copper. (b) Example of in situ radiation-mode
optical microscopy of self-organized hexagonal graphene flakes on
liquid copper. (c) One single-crystal flake grown to millimeter size.
(a) Configuration
of in situ monitoring methods applied to a graphene
layer grown on liquid copper. (b) Example of in situ radiation-mode
optical microscopy of self-organized hexagonal graphene flakes on
liquid copper. (c) One single-crystal flake grown to millimeter size.Using our in situ monitoring capabilities, we investigated
different
CVD growth processes. First, we studied the growth of graphene by
injecting a short pulse of methane at high partial pressure. Many
flakes are produced that first grow in size and then form a 2D hexagonal
network, governed by an interplay between electrostatic interactions
(short-range) and capillary forces (long-range) (see Figure b). Simulations confirmed the
formation of such a superordered assembly. On a solid surface, graphene
flakes are immobile and spontaneous ordering is not observed. Finally,
the flakes merge to form a continuous sheet; however, due to slight
misorientations between neighboring flakes upon coalescence, some
domain boundaries remain in the sheet. Therefore, we used the possibility
of feedback-control that our setup offers to reduce the defects in
the graphene sheet. Hereby, we were able to tailor the parameters
such that nucleation of only a single flake that grew to millimeter
size occurred (see Figure c). The Raman and X-ray reflectivity spectra of our graphene
grown on liquid copper compare favorably to those of exfoliated graphene.[4]
Conclusions and Outlook
Using the in situ/operando setups developed in our group, we are
able to obtain direct structural information about the catalyst surface
in combination with its performance while the chemical reaction is
taking place. From the examples shown here and also found from other
systems we study, it is clear that in many cases there is a discrepancy
between the surface structure present under reaction conditions and
the structure present under UHV conditions. This makes it clear that
to be able to obtain a full fundamental understanding of heterogeneous
catalysis, catalysts have to be studied during the actual reaction,
making use of advanced high-pressure techniques such as those described
in this work. To further advance these studies, we are currently designing
a combined AFM-STM setup for catalytic studies, based on the design
of the ReactorSTM[20] and the ReactorAFM.[21] Furthermore, we are developing a new ReactorSTM
that will be able to measure at temperatures up to 1200 K. The next
step, which we are already taking, is the investigation of more complex
catalysts, such as metallic, oxidic, or sulfidic nanoparticles on
a support, instead of single-crystal surfaces only, thereby bridging
the materials gap as well.
Authors: P Thostrup; E Christoffersen; H T Lorensen; K W Jacobsen; F Besenbacher; J K Nørskov Journal: Phys Rev Lett Date: 2001-08-30 Impact factor: 9.161
Authors: Willem G Onderwaater; Peter C van der Tuijn; Rik V Mom; Matthijs A van Spronsen; Sander B Roobol; Amirmehdi Saedi; Jakub Drnec; Helena Isern; Francesco Carla; Thomas Dufrane; Raymond Koehler; Bert Crama; Irene M N Groot; Roberto Felici; Joost W M Frenken Journal: Rev Sci Instrum Date: 2016-11 Impact factor: 1.523
Authors: Nozomi Shirato; Marvin Cummings; Heath Kersell; Yang Li; Benjamin Stripe; Daniel Rosenmann; Saw-Wai Hla; Volker Rose Journal: Nano Lett Date: 2014-10-06 Impact factor: 11.189