Environmental sustainability assessment of biodiesel production from Jatropha curcas L. seeds oil in Pakistan.

According to IPCC Annual Report (AR-5), environmental impact assessment of any product prototype is recommended before its large-scale commercialization; however, no environmental profile analysis of any biodiesel prototype has been conducted in Pakistan. Therefore, objective of this study was to conduct a comprehensive life cycle assessment (LCA), water footprint and cumulative energy demand (CED) of biodiesel production from Jatropha curcas L. (JC) seeds oil in Pakistan. A cradle-to-gate LCA approach was applied for 400 liter (L) JC biodiesel produced in Pakistan. JC biodiesel production chain was divided into three stages i.e., 1). cultivation of JC crop 2). crude oil extraction from JC seeds and 3). crude oil conversion to biodiesel. Primary data for all the stages were acquired through questionnaire surveys, field visits and measurements in the field. Potential environmental impacts were calculated in SimaPro v.9.2 software using Eco-indicator 99 methodology. Results showed that crude oil extraction stage accounted for highest emissions (77%) to the overall environmental impact categories evaluated, followed by oil conversion stage (21%) and JC cultivation stage (02%), respectively. The three stages of JC biodiesel production chain are major contributor to ecotoxicity with a contribution of 57% to this impact category. Higher contribution to ecotoxicity was due to agrochemicals used in the JC cultivation. Similarly, fossil fuels impact category was responsible for 38% of overall environmental impacts. In addition, water footprint of JC biodiesel production chain was 2632.54 m3/reference unit. Cumulative energy required for 400L JC biodiesel production chain was 46745.70 MJ in Pakistan. Fossil diesel consumption, synthetic fertilizers use and purchased electricity were major hotspot sources to environmental burdens caused by JC biodiesel production in Pakistan. By performing sensitivity analysis at 20% reduction of the baseline values of fossil diesel used, synthetic fertilizers and purchased electricity, a marked decrease in environmental footprint was observed. It is highly recommended that use of renewable energy instead of fossil energy would provide environmental benefits such as lower greenhouse gases and other toxic emissions as compared to conventional petroleum fuels. It is also recommended that JC as a biofuel plant, has been reported to have many desired characteristics such as quick growth, easy cultivation, drought resistance, pest and insect resistance, and mainly great oil content in JC seeds (27-40%). Therefore, JC plant is highly recommended to Billion Tree Afforestation Project (BTAP) for plantation on wasteland because it has multipurpose benefits.

Introduction

Globally, energy utilization has increased due to improved living standards and growing population, particularly after the start of the 20th century industrial revolution [1]. A further 53 percent rise in global energy consumption by 2030 is expected by the International Energy Agency [2]. Currently, this energy comes from fossil fuels sources such as crude oil (33%), coal (30%) and natural gas (24%) [3-5]. In the transport sector, almost all energy comes from the crude oil (98%) [6] and energy consumption in that sector is predicted to rise by an average of 1.8% per annum from 2005 to 2035 [7, 8]. High consumption levels of non-renewable fossil fuels are resulting climate change and threaten the energy security of people with less access to these resources. This situation is motivating a search for alternatives to fossil fuels as energy sources [9] in order to mitigate climate change and to ensure energy security [10]. The aim is to develop and find a renewable, sustainable and economically feasible alternative sources of energy [11]. Biomass energy such as biodiesel is one potential alternative.

Over the past twenty years, biodiesel produced from different biomass feedstocks has undergone much research and development [12, 13]. Jatropha curcas (JC) as a biodiesel feedstock has various desired characteristics such as fast growth, easy cultivation, good insect and pest resistance, and high oil content seeds that are suitable for biodiesel fuel production [14, 15]. In India the scarcity of Jatropha seeds continues to be a major barrier to rising biodiesel production, furthermore, biodiesel projects have failed due to the limitations such as low Jatropha seed production, small availability of wasteland, and high plantation and maintenance costs [16]. Unfortunately, no substantial progress has been made, and Jatropha has not made a significant contribution to the energy scenario due to a lack of high-yielding cultivars, large-scale plantation without the evaluation of planting materials, knowledge gap and basic research gap [17]. Large-scale Jatropha plantation is hampered by a lack of research on planting techniques and inadequate management of the planting base [18, 19]. JC biodiesel has the ability to offer a potentially energy-rich and commercially feasible alternative to fossil fuels, as it has similar physio-chemical characteristics to fossil diesel [20]. JC is a drought tolerance plant that needs few nutrients and little management [21]. JC plants grown along the agriculture fields can act as shelterbelt by protecting the agricultural land from soil erosion [22, 23]. Generally, JC plant reaches to maturity in 6 years and production of seeds continues for the next 30–40 years [24]. The yield of JC seed in ranges up to 15 ton/hectare/year [25] and the crude oil content of JC seed ranges from 30–35 percent [26]. Thus, the yield of crude oil from JC seed has been reported to range from 158–396 gallons per hectare [27]. Around 980 g of pure biodiesel can be produced from 1000 g of JC crude oil [28]. The primary raw materials for JC cultivation included polythene bags, JC cuttings, insecticide, pesticide, synthetic fertilizers, green manure, and diesel fuel consumed in tractor for transportation of the seeds. Materials for oil extraction included the JC seeds, methanol, sodium hydroxide, water and fossil diesel, and materials for oil conversion were JC seed crude oil, methanol, sodium hydroxide, steam and water. By-products of JC biodiesel production chain are glycerine and press cake. Glycerine can be used in medicines for skin care, cosmetics and soap making, whereas press cake can be used as a food for fishes and organic fertilizer such as bio-compost [29, 30].

Pakistan is fossil fuels importing country and 17.20 million tons of crude oil were imported in the fiscal year 2018–2019 [31, 32]. In Pakistan transport and electricity sectors are the key user of fossil fuel and would need about 50 percent extra energy for electricity and transport sector in near future [33]. Main energy consumption sector of Pakistan includes residential, private, agriculture, manufacturing, forestry, transportation and other government sectors [34]. Pakistan desires to blend 10 percent biodiesel in fossil diesel by 2025 [35]. Thus, research work on the lab-scale has been conducted on biodiesel production in numerous universities and organizations in the country [36-40]. Over the past twenty year’s biodiesel has undergone several research and improvement studies [12, 13, 41]. According to Chakrabarti et al., 2012 many organisations have been working on production of biodiesel prototypes development from different biomass sources in Pakistan. So far, biodiesel is produced as a prototype in Pakistan which proves to be a good source of renewable and sustainable energy. The Quaid-e-Awam University (QUEST) at Nawabshah [42], The University of Engineering and Technology (UET) Lahore [43], The Institute of Chemistry at Punjab University [44], The Quaid-e-Azam University Islamabad [45], NUST Islamabad [46], NED University of Engineering and Technology, Karachi [47], The University of Agriculture, Faisalabad [44], and University of Science and Technology, Bannu, Khyber Pakhtunkhwa has prepared biodiesel prototypes from Jatropha curcas seeds oil in Pakistan. However, there has been no environmental analysis of any of the biodiesel prototypes developed in Pakistan. Therefore, the objective of this study was to conduct a comprehensive life cycle assessment (LCA) of a biodiesel prototype produced from Jatropha curcas seeds oil in Pakistan, which included calculation of material and energy flows, water footprint, cumulative energy demand (CED) and emissions to soil, water and air. Moreover, sensitivity analysis was also conducted to evaluate the potential impacts of JC biodiesel production if applied on a large-scale in Pakistan.

Materials and methods

Study design

Life Cycle Assessment (LCA) is the estimation of inputs, outputs and potential environmental impacts of a product system during its entire life cycle stages [12, 13, 41, 42–47]. Typically, the LCA involves: (a) goal and scope definition (b) life cycle inventory (LCI), (c) life cycle impact assessment (LCIA) and (d) Results interpretation [44].

System boundary and reference unit

The system boundary of the present study is presented in (Fig 1). The biodiesel production chain was divided into three stages i.e., 1). Cultivation, 2). Oil extraction and 3). Oil conversion to biodiesel. A cradle-to-gate LCA approach was followed in the present study. The reference unit was defined as 400 litres of biodiesel produced from JC seeds at the production facility in the Biodiesel Laboratory of UST, Bannu, Pakistan.

Fig 1

System boundary of the study.

Life cycle inventory and impact assessment

A detailed questionnaire regarding the inputs and outputs of biodiesel production chain was sent to the Biodiesel Laboratory of the Department of Botany, University of Science and Technology (UST), Bannu, KP, Pakistan. The primary data were collected for cultivation, lab-based biodiesel production (crude oil extraction stage and oil conversion to biodiesel stage) as presented in (Table 1). The secondary data were taken from published literature and Ecoinvent database. The data were modelled using SimaPro 9.0 software and applying Eco-indicator 99E methodology. Sensitivity analysis was conducted as per ISO 2006 protocol 14040–14043 to examine the impact of varying an input parameter such as diesel fuel consumed in transport of materials, synthetic fertilizers applied in the JC nursery and cultivation stage and purchased electricity consumed in machinery at the oil conversion stage.

Table 1

Life cycle inventory of inputs/outputs to produce 400L biodiesel from JC seeds oil in Pakistan.

Cultivation stage
Resources input	Unit	Value/quantity
Cultivated land	Square meter	505.857
Space between plants to plant	m (meter)	1.8
Space between row to row	m	1.8
Seedling density	No of plants /kanal	600
Seeds/cuttings used for rising nursery	Number	500
Polythene bags	Number	650
Electricity is used in JC nursery	kWh/day	10
Insecticide (Karate) used in nursery	kg/kanal	0.08
Insecticide (Curocron) used in nursery	kg/kanal	0.16
Urea	kg/kanal	2.507
DAP (Di-ammonium phosphate)	kg/kanal	3.091
Potassium (K)	kg/kanal	1.002
Green Manure or organic compost	kg/kanal	0.5
Fungicide is used in nursery (Ridomil)	Kg/kanal	5E-02
water is consumed	L/year.kanal	6836
Transportation distance of seedling to plantation site	tkm	0.096
Diesel Fuel (HSD) consumed by Vehicles (tractor) for transportation of seedling to field	L	18
Time of irrigation in summer	per Month	3
Time of irrigation in winter	per Month	2
Output (Seed produced from 1 kanal cultivation of JC in Pakistan	Kg	2259
Manufacturing/Lab stage
Oil Extraction stage
Resources input	Unit	Value
Quantity of seed used for extraction of oil	kg	2259
Delivery distance of seed from field to extraction site	tkm	0.058
Chemical used (Methanol)	kg	80
Sodium hydroxide (NaOH)	kg	4.8
Water	L	50
Output oil extracted	L	565
By-product (Seed cake) (residue press)	kg	1882
Oil conversion stage
Resources input	Unit	Value
Crude Oil extracted from JC seeds	L	565
Electricity used for oil conversion	kWh	1000
Chemicals used (Methanol)	kg/L	80
Sodium Hydroxide NaOH	kg/L	4.8
Steam heat is required	MJ	37.6
Water	L/400L biodiesel	200
Output Quantity of biodiesel produced	L	400
By-product (purified Glycerine)	L	94

Mass and economic allocation and assumptions

If a process generates more than one valuable output, allocation of environmental impacts to each output is essential [45]. In the present study, both mass and economic based allocation were applied. In the oil extraction stage of biodiesel production from JC seeds, the mass-based allocation was applied for the main product (crude oil, 58%) and the co-product (seedcake, 42%), whereas in the oil conversion stage, economic allocation was applied for the main product (biodiesel oil) and co-product (glycerine). JC biodiesel was accounted for 95% of environmental burdens (0.957 US $/L biodiesel in 2019) and purified glycerine was for 5% (0.209 US $/L in 2019) based on economic allocation.

Further assumptions for this study included;

Water consumption data for the JC plants cultivation, oil extraction and oil conversion stage were taken from Onabanjo et al. 2015 and Rodríguez et al. 2018 [48].

Heat required during the oil conversion stage was converted to joules (J) and mega joules (MJ) using the formula (Q = c*m*ΔT) Where, Q is the quantity of heat, c is specific heat of the substance or solution and its unit is joules per gram Celsius, m is the mass of the substance or solution in kg (kilogram) and ΔT is change in Temperature and its unit is kelvin.

Soya bean oil process data present in Ecoinvent database was used instead of JC crude oil in oil conversion stage, because the JC crude oil was not available in the SimaPro v 9.2 software.

Estimation of water footprint of JC biodiesel production chain

The data for the JC cultivation stage, i.e., crop phenology, irrigation, and field management, were collected from field experiments that took place at the University of Science and Technology, Bannu, Pakistan during 2019–2020. The annual green and blue water footprint for the JC cultivation stage was estimated using AquaCrop Model version 6.1 developed by FAO (Food and Agriculture Organization) [46, 47]. According to the Hoekstra et al., 2011 blue water footprint is indicator of freshwater use (surface and groundwater) for person or community development of goods and services and green water footprint is utilization of rainwater, which does not run off, or refill the groundwater but is retained as soil moisture within the soil. Then, the green and blue water footprint of JC plantation for Bannu was summed up with the blue water footprint of Lab-based JC biodiesel production stage. For Lab-based JC biodiesel production stage, blue water footprint was estimated using Hoekstra et al. 2011 method present by-default in SimaPro version 9.0 software. The blue and green water footprint of JC crop was estimated following the global water footprint accounting standards [44]. The AquaCrop model of FAO (version 6.1) was used to simulate the soil water balance and JC productivity [49, 50]. This model estimates the evapotranspiration (ET) and JC yield by simulating the dynamic soil water balance and biomass growth on a daily basis (Eq 1).

Where; S is soil water content (mm) on day i, R is rainfall (mm), I is mean irrigation (mm), CR is capillary rise (mm), RO is mean surface runoff, Dr is drainage (mm) and ET is evapotranspiration [51]. The output of the AquaCrop simulation—crop growth characteristics and water fluxes were partitioned into blue and green parts using the method introduced by [52]. The blue and green components of JC crop water use (CWU) was assessed by summing the blue and green ET over the JC crop growing period as shown in Eqs 2 and 3.

Where, CWUb and CWUg are blue and green water consumption (m3), Sbt and Sgt are change in blue and green soil water stock over the growing season and 10 is the conversion factor from mm to m3. The WFb and WFg were obtained by dividing CWU by the crop yield Y using Eqs 4 and 5 [52].

Sensitivity analysis for identification of clean and green options in JC biodiesel production chain

A sensitivity analysis was conducted as per ISO protocol 2006; 14000 series that involve examining the impact of varying an input parameter. Sensitivity analysis was performed for identification of clean and green options in the JC biodiesel production chain using SimaPro v9.1 software. A 20% reduction in the baseline values for fossil diesel use, synthetic fertilizers and purchased electricity was applied to check its effect on the emissions reduction or improvement in the environmental profile of the JC biodiesel production in Pakistan. A sensitivity analysis was carried out to reduce the hotspot sources to environmental impacts caused by JC biodiesel production without going to deteriorate the quality of the biodiesel to encourage clean and green production of biodiesel from JC seeds in Pakistan.

Results and discussion

Results

Environmental impacts of JC biodiesel production chain

The results of life cycle impact assessment for 400L JC biodiesel production are presented in this section. In this study, the US-EPA top ten most wanted environmental impact categories were evaluated i.e., carcinogens, respiratory organics, respiratory inorganics, climate change, ozone layer depletion, eco toxicity, acidification/ eutrophication, and fossil fuels [53, 54]. The overall results for environmental impact categories of three stages i.e. JC cultivation stage, oil extraction and oil conversion stage are presented in Table 2. Among the three stages, the oil extraction stage has major contribution (77%) to all the environmental impact categories, followed by the oil conversion stage (21%), respectively. The cultivation stage has minor contribution (2%) to all the environmental impact categories as can be seen in Fig 2. The highest environmental impact of the three stages of biodiesel production from JC seeds was posed by ecotoxicity (3828.784 PAF*m2yr), followed by fossil fuels (2502.347 MJ surplus) and acidification/eutrophication (341.231 PDF*m2yr). The carcinogens (0.0216 DALY), respiratory inorganics (6.6E-03 DALY), climate change (1.2E-03 DALY), respiratory organics (5.2E-06 DALY) and ozone layer depletion (2.3E-07 DALY) accounted for minor environmental impacts. The overall results showed that the three stages of biodiesel production (JC cultivation, crude oil extraction and oil conversion) were major contributor to ecotoxicity impact category with a contribution of 57% to the overall impact categories evaluated. Similarly, the overall emissions accounted for 38% of the environmental burdens in the fossil fuels impact category. Moreover, the contribution of cultivation stage, oil extraction stage and oil conversion stage to acidification/eutrophication was 5% to all the environmental impact categories as can be seen in Fig 3. Emissions to different environmental compartments such as air, water and soil from the three stages of JC biodiesel production chain in Pakistan are summarized in the S1–S9 Tables.

Table 2

Environmental impacts of the three stages of biodiesel production from JC seeds oil.

Impact category	Unit	Total value	Cultivation stage	Oil extraction stage	Oil conversion stage
Carcinogens	DALY	0.0216	0.0004	0.020	0.0009
Respiratory organics	DALY	5.2E-06	3.4E-08	7.7E-07	4.4E-06
Respiratory inorganics	DALY	6.6E-03	3.0E-05	0.003	0.004
Climate change	DALY	1.2E-03	6.0E-06	0.0003	0.0008
Ozone layer	DALY	2.3E-07	1.4E-08	1.2E-07	9.4E-08
Ecotoxicity	PAF*m2yr	3828.784	6.838	3536.916	285.030
Acidification /Eutrophication potential	PDF*m2yr	341.231	0.669	303.960	36.602
Fossil fuels	MJ surplus	2502.347	103.879	1291.808	1106.660
Grand total			111.3860	5132.7085	1428.2966

Fig 2

Percent contribution per process of three stages of JC biodiesel to various environmental impact categories.

Fig 3

Percent contribution of biodiesel production chain to environmental impact categories.

Cumulative energy demand (CED) for JC biodiesel production chain

The CED results and related hotspots of the three stages of JC biodiesel production are presented in Table 3. The total CED required for the three stages were amounted to 46745.70 MJ from energy sources i.e., non-renewable fossil, non-renewable nuclear, non-renewable biomass and renewable water. However, among the energy sources, non-renewable fossil had the highest contribution i.e., 32982.40 MJ to the total energy removed from the nature to produce 400 L JC biodiesel as a prototype in Pakistan. The major consumption from the non-renewable fossil fuel source was in oil extraction stage of JC biodiesel production, followed by oil conversion stage, and cultivation stage, respectively. Whereas, non-renewable biomass was the second largest source with contribution of 9829.50 MJ energy use. Likewise, highest energy was consumed by oil conversion stage from non-renewable biomass, followed by oil extraction stage, and cultivation stage for 400 L biodiesel production from JC seeds. The renewable water had the contribution 1212.7 MJ to the total energy used by the process. The conversion stage was the single major contributor to renewable water, followed by extraction stage, and cultivation stage. Concisely, most of the energy was used from non-renewable fossil during the production of biodiesel from JC seeds. Maximum energy was consumed by oil conversion stage (59%), followed by oil extraction stage (38%), and cultivation stage (3%) as can be seen (Fig 4).

Table 3

Cumulative energy demand of JC biodiesel production chain in Pakistan.

Impact category	Non-renewable, fossil	Non-renewable, nuclear	Non-renewable, biomass	Renewable, water
Cultivation stage	1321.3	45.8	1.9	13.8
Oil extraction stage	16748.9	840.3	35.1	367.9
Oil conversion stage	14912.2	1835.0	9792.5	831.0
Total	32982.4	2721.1	9829.5	1212.7

Fig 4

Percent energy consumption by JC biodiesel production chain.

Sensitivity analysis for clean and green options in JC biodiesel production chain

Around 20% reduction of fossil diesel use with respect to its baseline value was assumed which leads to 17.32% decrease in environmental burdens in the ozone layer depletion, 15.57% in respiratory organic, 15.42% in fossil fuels, 8.09% in respiratory inorganic, 6.32% in climate change, 5.99%, 4.21% and 1.80%, in ecotoxicity, carcinogens and acidification potential/eutrophication potential, respectively. Similarly, the use of urea was also assumed to be decrease by 20% from its baseline value, the impacts of urea in acidification potential /eutrophication potential was dropped by 5.17%, carcinogens was decreased up to 4.16%, respiratory inorganic was decreased by 1.53%, 1.2% decrease occurred in climate change, ozone layer depletion was decreased by 1.14%, respiratory organic was decreased by 0.6% and ecotoxicity was decrease up to 0.47% as summarized in (Table 4). Similarly, 20% reduction in the use of DAP, all-environmental impact categories were decreased i.e., acidification potential/eutrophication potential (6.03%) carcinogens (4.16%), respiratory inorganic (2.65%), climate change (1.77%), fossil fuels (1.19%), ozone layer depletion (1.10%), respiratory organic (1.09%) and the reduction in impact to the ecotoxicity was (0.01%). The reduction in potassium fertilizer uses by 20% leads to the maximum percentage of decrease in carcinogens (23%), followed by AP/EP (8.09%), respiratory inorganic (2.62%), ecotoxicity (1.30%), climate change (1.07%), ozone layer depletion (1.01%), respiratory organic (1%) and fossil fuel (0.21%), respectively. In the oil conversion stage, the use of electricity was reduced by 20%, so the climate change impact was decreased by 20.12%, followed by the reduction in the respiratory inorganic environmental impact category (12.59%). With the 20% reduction in the electricity, the 11.22% decrease occurred in carcinogens impact category and ecotoxicity was reduced up to 10.81%, respectively. The reduction occurred in fossil fuels was (9.79%), acidification potential /eutrophication potential was 6.70%, ozone layer depletion (5.34%) and respiratory organic was decrease up to (0.49%) as presented in (Table 4).

Table 4

Comparative environmental impacts assessment of baseline results with the results obtained by 20% reduction in the following inputs consumption.

Hotspot sources	Impact category	Carcinogens	Respiratory organic	Respiratory inorganic	Climate change	Ozone layer depletion	Ecotoxicity	Acidification potential /eutrophication potential	Fossil fuels
	Unit	DALY	DALY	DALY	DALY	DALY	PAF*m2yr	PDF*m2yr	MJ surplus
Diesel use	Baseline value of diesel use (18 L)	0.0004	3.4E-08	3.0E-05	6.0E-06	1.4E-08	6.84	0.7	103.88
	20% reduction in diesel use (14.4 L)	0.0004	2.9E-08	2.8E-05	5.6E-06	1.2E-08	6.39	0.62	87.88
	Percent decrease in environmental impacts	4.21%	15.57%	8.09%	6.32%	17.32%	5.99%	1.80%	15.42%
Urea	Base line value of urea (2.507 kg)	0.0004	3.4E-08	3.0E-05	6.0E-06	1.4E-08	6.8	0.7	103.9
	20% reduction in urea use (1.64 kg)	0.0004	3.4E-08	3.0E-05	5.9E-06	1.4E-08	6.83	0.66	102.01
	Percent decrease in environmental impacts	4.16%	0.67%	1.53%	1.24%	1.13786	0.47748	5.17%	1.82%
DAP	Base line value of DAP use (3.091 kg)	0.0004	3.4E-08	3.0E-05	6.0E-06	1.4E-08	6.8	0.7	103.9
	20% reduction in DAP use (2.47 kg)	0.0004	3.4E-08	2.9E-05	5.9E-06	1.4E-08	6.80	0.66	102.66
	Percent decrease in environmental impacts	4.16%	1.09%	2.65%	1.77%	1.09571	0.01%	6.03%	1.19%
Potassium	Base line value of Potassium use (1.002)	0.0004	3.4E-08	3.0E-05	6.0E-06	1.4E-08	6.8	0.7	103.9
	20% reduction in Potassium use (0.802 kg)	0.0003	3.4E-08	2.9E-05	5.9E-06	1.4E-08	6.71	0.64	103.68
	Percent decrease in environmental impacts	23.00%	1.00971%	2.62%	1.07%	0.01	1.30%	8.09%	0.21%
Electricity	Base line value of electricity use (1000 kWh)	0.001	4.4109E-06	0.004	0.001	9.40558E-08	285.03	36.60	1106.7
	20% reduction in electricity use (800 kWh)	0.0009	4.4E-06	0.003	0.0008	8.9E-08	254.22	34.15	998.33
	Percent decrease in environmental impacts	11.22%	0.49%	12.59%	20.12%	5.34%	10.81%	6.70%	9.79%

Water footprint (WF) of JC biodiesel production chain

The total WF for the three stage of JC biodiesel production was equal to 2632.54 m3/400L biodiesel production in Pakistan with most of the water consumption occurred in the cultivation stage. Among the three stages of JC biodiesel production chain, the total WF for cultivation stage was estimated to 2460 m3/400L biodiesel, whereas the total WF for crude oil extraction stage and oil conversion stage was equal to 154 m3 and 18.54 m3 per 400L biodiesel from JC seeds. Maximum water was consumed by cultivation stage, followed by oil extraction stage and then oil conversion stage as can be seen in (Fig 5).

Fig 5

Water footprint of JC biodiesel production chain in Pakistan.

Discussion

Our results are similar with previous research studies, where environmental burdens were primarily associated with fossil diesel use, electricity consumption, and the use of synthetic fertilizer [45, 55–60]. Our findings were in accordance with previous studies conducted on biodiesel production from different biomass sources such as JC, soybean, castor oil, waste cooking oil etc, where oil extraction stage accounted for the largest contribution and cultivation stage was responsible for minor emissions to all the environmental impact categories evaluated [61] With respect to GHG emissions, the main impact is related to JC seeds processing (79.3%), whereas 20.7% emissions were caused by cultivation of JC seeds [62]. A comprehensive LCA of biodiesel production from JC in Thailand by [63] also showed that the biodiesel production stage led to higher emissions in all the environmental impact categories relative to cultivation stage of biodiesel production from JC seeds oil. The primary reason for this higher contribution of the production or manufacturing stage of biodiesel to all environmental impact categories is due to the use of chemicals such as sodium hydroxide (NaOH) and methanol, and energy consumption during the manufacturing processes [64].

Ecotoxicity impacts were mainly due to synthetic fertilizers, insecticide and pesticide use in the cultivation stage, and chemicals used in the manufacturing stage [65]. The impact of acidification/eutrophication is mostly because of the emissions of ammonia and nitrogen oxide to air from synthetic fertilizers. The primary reason for these higher emissions was from synthetic fertilizers use, diesel fuel consumed in the vehicle for transportation of saplings to the plantation site and preparation of land for cultivation through tractor mechanization [66]. However, in the present study, JC nursery and JC cultivation field was established within the University of Science and Technology, Bannu, Pakistan, where less distances were covered to transport JC saplings from nursery to cultivation site, JC seeds from field to biodiesel production site/Lab, thus consuming less quantities of fossil fuels and other resources.

Cumulative energy demand refers to the amount of energy extracted from nature to produce a specific product such as biodiesel [67]. Maximum energy was consumed by oil conversion stage (59%), followed by oil extraction stage (38%), and the cultivation stage (3%) in this study. Our results were lower than the [68], where cultivation stage was responsible for 45.7% emissions, followed by oil extraction stage (15.7%) and oil conversion stage (38.5%) stage. The primary reason for lower emissions in the cultivation stage was attributed to the fact that JC nursery and cultivation was established on small-scale on campus site with minimum resource inputs and mechanization as compared to [69]. Furthermore, in the oil conversion stage in JC biodiesel production in Pakistan, mostly purchased electricity and fossil energy was consumed to run equipment/machinery for crude JC oil conversion into JC biodiesel. Energy demand for the processing stage of biodiesel alone accounted for 65% and 85% of the overall energy demand for palm and JC biodiesel manufacturing, respectively [56-65]. Likewise, according to, JC cultivation stage accounted for 12% to the overall CED, whereas overall transportation of JC saplings to the plantation site, oil cake and unrefined Jatropha oil contributed 15% to the CED in China. Our results were less than [66], because our analysis was based on Lab-based pilot study, where minimal distances were covered and little quantities of chemicals were utilized during the entire production chain of the JC biodiesel. However, our results were in line with Ndong et al. 2009 for manufacturing stage of JC biodiesel production, where transesterification consumed huge quantity of purchased electricity (61%) [67]. Similarly, [65-68] reported that the JC oil extraction and processing has higher consumption of energy as compare to cultivation stage, which is in accordance with the results of the present study [62]. reported that water footprint is mostly due to cultivation stage in the JC biodiesel production chain, thus irrigation is one of the most significant features for the development of this biofuel plant. In the cultivation stage, water use is higher relative to the manufacturing/Lab stage [69, 70] which is similar to our results in the present study.

Conclusions and recommendations

This is the ever first study on the environmental sustainability, water footprint and cumulative energy demand of Jatropha curcas (JC) biodiesel production chain in Pakistan. From the results, it is concluded that most of the hotspot’s inputs were from the cultivation stage of the biodiesel production chain such as fossil diesel and synthetic fertilizers like urea, DAP, potassium, whereas from oil conversion stage, purchased electricity consumption was the major contributor to overall environmental footprints. By performing sensitivity analysis at 20% reduction in the baseline values for fossil diesel use, synthetic fertilizers and purchased electricity, a marked decrease in most of the environmental impact categories were observed. The present study provides a benchmark or baseline for future research work to investigate material and energy flows, environmental burdens, water footprint of biofuels production from other bioenergy crops in Pakistan. Besides biodiesel production from JC seeds oil, its by-products can also be used as a value-added raw material in pharmaceutical, soap and bio pesticides manufacture industries.

Emissions to water from cultivation of JC plantation during 2019–2020 in Pakistan.

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Emissions to soil from cultivation of JC plantation in Pakistan during 2019–2020.

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Emissions to air from cultivation of JC plantation in Pakistan during 2019–2020.

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Emissions to water from JC oil extraction phase in Pakistan during 2019–2020.

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Emissions to soil from JC oil extraction phase in Pakistan during 2019–2020.

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Emissions to air from JC oil extraction phase in Pakistan during 2019–2020.

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Emissions to water from JC oil conversion phase in Pakistan during 2019–2020.

(DOCX)

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Emissions to soil from JC oil conversion phase in Pakistan during 2019–2020.

(DOCX)

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Emissions to air from JC oil conversion phase in Pakistan during 2019–2020.

(DOCX)

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(PNG)

Click here for additional data file.

10 Aug 2021

PONE-D-21-22104

Environmental sustainability assessment of biodiesel production from Jatropha curcas L. seeds oil in Pakistan

PLOS ONE

Dear Dr. Majid Hussain

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Reviewer #2: Yes

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Reviewer #1: The manuscript “Environmental sustainability assessment of biodiesel production from Jatropha curcas L. seeds oil in Pakistan” provide the insight on the environmental impacts of the commercial scale JC biodiesel production. The paper is interesting and provide valuable information. This paper is “recommended for the publication” in the PLOS journal. However, few modifications are recommended prior to publication

• Careful revision of manuscript for formatting is recommended.

• It is recommended to provide the status of JC biodiesel production in Pakistan, as it would be useful for readers to understand the importance of this study from Pakistani perspective.

• In future assumption section, point c mentioned that soybean oil process data was consider for the analysis instead of JC oil data due to software limitations. In my opinion it would off set the parameters. Please justify this point.

• Please refer to page 7, line 175, the mentioned reference is not according to the recommended style.

• Please clarify the statement at page 9 from line 231-235, as in present form it is ambiguous.

• In manuscript it is recommended that 20% reduction in baseline fossil fuel, synthetic fertilizers, and electricity use provide significant results. It would be valuable if the impact of this condition on the JC biodiesel production is also mentioned.

• It is recommended to delete table 5 as this information was also provided in the text and this table does not provide any other significant information.

Reviewer #2: The MS submitted by Khanam et al., is focused on sustainability assessment of biodiesel production from Jatropha curcas seed oil in Pakistan using LCA.

1. Jatropha can be cultivated only on part of Pakistan, where country is heavily populated, how it can fulfill the requirement for biodiesel? Because previously Jatropha projects did not go successful in the neighbor country (India) of Pakistan due to lack of wasteland and higher cultivation costs

2. Are there any industries in Pakistan where Jatropha can be supplied as a feedstock of biodiesel?

3. Add some future directions/recommendations at the end of the abstract, purely based the findings of on your work

4. LCA of JC has been extensively studied, there

https://link.springer.com/article/10.1007/s10098-018-1558-7

Sustainability 2018, 10, 1451; doi:10.3390/su10051451

https://onlinelibrary.wiley.com/doi/abs/10.1111/j.1757-1707.2009.01014.x

https://www.hindawi.com/journals/bmri/2012/623070/

https://www.hindawi.com/journals/bmri/2012/623070/

https://www.sciencedirect.com/science/article/pii/S096085241200185X

your findings are mostly similar to these previously published LCA-based studies on JC, what is the significance novelty of your work?

**********

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Reviewer #2: No

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Submitted filename: Reviewers Comments (PLOS-D-21-22104).docx

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21 Aug 2021

RESPONSE TO REVIEWERS

REVIEWER-1 COMMENTS

The manuscript “Environmental sustainability assessment of biodiesel production from Jatropha curcas L. seeds oil in Pakistan” provide the insight on the environmental impacts of the commercial scale JC biodiesel production. The paper is interesting and provide valuable information. This paper is “recommended for the publication” in the PLOS journal. However, few modifications are recommended prior to publication.

Comment # 1: Careful revision of manuscript for formatting is recommended.

Answer: The manuscript is revised very carefully as per author guidelines of the PLoS ONE journal.

Comment # 2: It is recommended to provide the status of JC biodiesel production in Pakistan, as it would be useful for readers to understand the importance of this study from Pakistani perspective.

Answer: The status of biodiesel production at prototype scale is explained in the revised manuscript in the Introduction section page no 4 as per direction of the respected Reviewer.

Comment # 3: In future assumption section, point c mention that soybean oil process data was consider for the analysis instead of JC oil data due to software limitations. In my opinion it would offset the parameters. Please justify this point.

Answer: As JC crude oil extraction process was not present in SimaPro software databases such as Ecoinvent v2, and soyabean and JC plant cultivation and extraction process is almost similar therefore we assumed soybean crude oil extraction process from SimaPro database for our analysis. Based on its similar process of extraction, it would have less effect on the overall results or parameters of this study.

Comment # 4: Please to page 7, line 175, the mentioned reference is not according to the recommended style.

Answer: The mentioned reference is changed to the recommended style of PLoS ONE as per direction of the Respected Reviewer.

Comment # 5: Please clarify the statement at page 9 from line 231-235, as in present form it is ambiguous.

Answer: The statement at page 9 from line 231-235 is rephrased and ambiguity is removed in the revised manuscript as per direction of the Respected Reviewer.

Comment # 6: In manuscript it is recommended that 20% reduction in baseline fossil fuel, synthetic fertilizers, and electricity use provide significant results. It would be valuable if the impact of this condition on the JC biodiesel production is also mentioned.

Answer: Sensitivity analysis is always conducted for hotspot sources or activities, and fossil fuel, synthetic fertilizers and electricity use were the hotspot sources in the JC biodiesel production chain, therefore we performed sensitivity or scenario analysis for these hotspots’ sources, obviously reduction in these sources will lead to overall reduction in JC biodiesel production chain in Pakistan.

Comment # 7: It is recommended to delete table 5 as this information was also provided in the text and this table does not provide any other significant information.

Answer: Table 5 is deleted from the revised manuscript as per direction of the Respected Reviewer.

REVIEWER-2 COMMENTS

Reviewer #2: The MS submitted by Khanam et al., is focused on sustainability assessment of biodiesel production from Jatropha curcas seed oil in Pakistan using LCA.

Comment # 1. Jatropha can be cultivated only on part of Pakistan, where country is heavily populated, how it can fulfill the requirement for biodiesel? Because previously Jatropha projects did not go successful in the neighbour country (India) of Pakistan due to lack of wasteland and higher cultivation costs.

Answer: Site suitability analysis was also performed for JC bioenergy plantation in Khyber Pakhtunkhwa province of Pakistan based on water footprint and yield of JC seeds production, which showed that southern part of the country is more suitable for JC bioenergy plantation as compared to the northern part. Southern part is arid and semi-arid with less population and more wasteland. As far as the neighbor country India is concerned regarding JC cultivation, the population of India is more than a billion whereas Pakistan population is less than India and then population in KP is less than population in Punjab province of Pakistan. The cultivation cost or economic analysis was not part of this study, it will be investigated in near future in my MS student upcoming research project. In addition, there is huge JC cultivation going on in KP province of Pakistan supported by Government, National and International agencies in Pakistan.

2. Are there any industries in Pakistan where Jatropha can be supplied as a feedstock of biodiesel?

Answer: Although JC biodiesel is produced as prototype in different Labs of various Universities and organizations, however the first biodiesel Plant was installed in Bahawalpur on trial basis and after success of this plant there will be many more in Pakistan where JC seeds will be supplied as feedstock of biodiesel. Moreover, Pakistan desires to blend 10% biodiesel in fossil diesel since 2025, therefore huge research has been going on biodiesel production from various biomass feedstocks in Pakistan.

3. Add some future directions/recommendations at the end of the abstract, purely based the findings of on your work.

Answer: Some future directions/recommendations are added at the end of the abstract of this study based on outcomes of this study as directed by Respected Reviewer-2.

4. LCA of JC has been extensively studied, there

https://link.springer.com/article/10.1007/s10098-018-1558-7

Sustainability 2018, 10, 1451; doi:10.3390/su10051451

https://onlinelibrary.wiley.com/doi/abs/10.1111/j.1757-1707.2009.01014.x

https://www.hindawi.com/journals/bmri/2012/623070/

https://www.hindawi.com/journals/bmri/2012/623070/

https://www.sciencedirect.com/science/article/pii/S096085241200185X

your findings are mostly similar to these previously published LCA-based studies on JC, what is the significance novelty of your work?

Answer: LCA of JC has been extensively studied in other countries of the World, however, this is the ever first study on LCA of JC biodiesel in Pakistan. The novelty of this study is variation in the system boundary of the present study with rest of the global studies conducted and variation in the inputs of the JC biodiesel production chain in Pakistan for example Kohloo method (A Kohloo is a machine which is used for the extraction of oil from JC seeds manually or mechanically, the Kohloo machine was run by bull in the present study. These variation in JC biodiesel production chain of Pakistan with rest of the global countries make this study very innovative and novel and provide valuable insights for decision making authority regarding bioenergy promotion in Pakistan. Second, according to IPCC recommendation, an environmental profile analysis is mandatory for any prototype before its large-scale commercialization, therefore, this is the ever first LCA of biodiesel prototype in Pakistan.

Vote of Thanks!

We the authors of this paper are extremely thankful to the Respected Reviewers and Editor-in-Chief PLoS ONE for considering our research work in this prestigious journal. The Respected Reviewers comments/suggestions were highly valuable and incorporation of all the comments improved the quality of the revised manuscript. We hope that PLoS ONE will consider our future research work too. Thank you very much.

Best Regards,

Dr. Majid Hussain

Assistant Professor/Corresponding author

Department of Forestry and Wildlife Management

University of Haripur, Pakistan

Submitted filename: Response to Reviewers (PLOS-D-21-22104).docx

Click here for additional data file.

27 Sep 2021

Environmental sustainability assessment of biodiesel production from Jatropha curcas L. seeds oil in Pakistan

PONE-D-21-22104R1

Dear Dr. Majid Hussain,

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Kind regards,

Muhammad Aamer Mehmood, Ph.D.

Academic Editor

PLOS ONE

Additional Editor Comments (optional):

Please remove the column "Compartment" from the Tables provided as Supplementary material. The compartment information can be provided in the Table Caption, once.

Reviewers' comments:

29 Oct 2021

PONE-D-21-22104R1

Environmental sustainability assessment of biodiesel production from Jatropha curcas L. seeds oil in Pakistan

Dear Dr. Hussain:

I'm pleased to inform you that your manuscript has been deemed suitable for publication in PLOS ONE. Congratulations! Your manuscript is now with our production department.

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