Yu Liu1, Mariano Calcabrini1, Yuan Yu2, Seungho Lee1, Cheng Chang1, Jérémy David3, Tanmoy Ghosh1, Maria Chiara Spadaro3, Chenyang Xie4, Oana Cojocaru-Mirédin2, Jordi Arbiol3,5, Maria Ibáñez1. 1. IST Austria, Am Campus 1, 3400 Klosterneuburg, Austria. 2. RWTH Aachen, I. Physikalisches Institut (IA), Sommerfeldstraße 14, 52074 Aachen, Germany. 3. Catalan Institute of Nanoscience and Nanotechnology (ICN2), CSIC and BIST, Campus UAB, Bellaterra, 08193 Barcelona, Catalonia, Spain. 4. Department of Physics, INTE & Barcelona Multiscale Res. Center, Universitat Politècnica de Catalunya, Avda. Eduard Maristany 16, 08930 Barcelona, Catalunya, Spain. 5. ICREA, Pg. Lluis Companys 23, 08010 Barcelona, Catalonia, Spain.
Abstract
SnSe has emerged as one of the most promising materials for thermoelectric energy conversion due to its extraordinary performance in its single-crystal form and its low-cost constituent elements. However, to achieve an economic impact, the polycrystalline counterpart needs to replicate the performance of the single crystal. Herein, we optimize the thermoelectric performance of polycrystalline SnSe produced by consolidating solution-processed and surface-engineered SnSe particles. In particular, the SnSe particles are coated with CdSe molecular complexes that crystallize during the sintering process, forming CdSe nanoparticles. The presence of CdSe nanoparticles inhibits SnSe grain growth during the consolidation step due to Zener pinning, yielding a material with a high density of grain boundaries. Moreover, the resulting SnSe-CdSe nanocomposites present a large number of defects at different length scales, which significantly reduce the thermal conductivity. The produced SnSe-CdSe nanocomposites exhibit thermoelectric figures of merit up to 2.2 at 786 K, which is among the highest reported for solution-processed SnSe.
SnSe has emerged as one of the most promising materials for thermoelectric energy conversion due to its extraordinary performance in its single-crystal form and its low-cost constituent elements. However, to achieve an economic impact, the polycrystalline counterpart needs to replicate the performance of the single crystal. Herein, we optimize the thermoelectric performance of polycrystalline SnSe produced by consolidating solution-processed and surface-engineered SnSe particles. In particular, the SnSe particles are coated with CdSe molecular complexes that crystallize during the sintering process, forming CdSe nanoparticles. The presence of CdSe nanoparticles inhibits SnSe grain growth during the consolidation step due to Zener pinning, yielding a material with a high density of grain boundaries. Moreover, the resulting SnSe-CdSe nanocomposites present a large number of defects at different length scales, which significantly reduce the thermal conductivity. The produced SnSe-CdSe nanocomposites exhibit thermoelectric figures of merit up to 2.2 at 786 K, which is among the highest reported for solution-processed SnSe.
Materials able to reversibly
convert heat into electricity, i.e.,
thermoelectric materials, require high electrical conductivity (σ),
high Seebeck coefficient (S), and low thermal conductivity
(κ). The optimization of these three strongly interrelated properties
involves tuning the electronic structure of the material and the charge
and phonon scattering mechanisms.[1−4]Zhao et al. discovered in 2014 that
SnSe has an outstanding thermoelectric
performance, originating an outburst of research on the material.[5−12] The highest figure of merit (zT = σS2Tκ–1) obtained to date in p-type SnSe is ∼2.6
at 923 K along the b-axis in pristine SnSe single
crystals[13] and ∼2.8 at 773 K along
the a-axis in Br-doped n-type SnSe
single crystals.[14] However, the high cost
and stagnant production of single crystals, together with their poor
mechanical properties, limit the large-scale use of SnSe in thermoelectric
devices.[15] A potential solution is shifting
to polycrystalline SnSe-based materials. The problem is that polycrystalline
SnSe suffers from lower thermoelectric performance due to oxidation
leading to higher thermal conductivities, partial loss of anisotropy
diminishing electrical conductivity, and imprecise control of the
doping level.[16,17]Different approaches to
overcome these limitations include chemical
reduction of oxide species,[16,17] liquid-phase compaction[18] and hot deformation processes to promote texture,[19] and doping control with different alkali (K,
Na, and Li)[20−22] and transition (Ag, Cu, Zn, and Cd) metals.[23−29] Additionally, approaches have been scrutinized to further enhance
the polycrystalline materials’ performance, such as alloying
with SnS,[30] Pb,[31] and Ge[32] and the introduction of different
nanofeatures such as nanoporous or nanoprecipitates (i.e., InSe,[33] AgSnSe2,[34] PbSe,[35] and Ag8SnSe6[36]).Herein we report a simple and scalable synthesis route to produce
SnSe–CdSe nanocomposites based on the aqueous synthesis of
SnSe particles and their surface treatment with CdSe molecular complexes.
Such surface treatment allows engineering of the material microstructure
by promoting defect formation at all length scales. In particular,
during the processing, CdSe complexes crystallize, forming CdSe nanoparticles
(NPs) at the surface of SnSe particles. CdSe NPs hinders grain growth
during consolidation yielding a material with a high density of multiscale
defects (point defects, dislocations, planar defects, and nanostructures).
The presence of CdSe NPs together with the significantly higher defect
content results in a reduction of the thermal conductivity by 2-fold
with respect to bare SnSe produced by untreated SnSe particles. Overall,
the strategy presented here produces inexpensive and highly stable
polycrystalline SnSe with a zT of ca. 2.2 at 786
K.
Results and Discussion
SnSe particles were prepared in water,
using Se powder and tin
chloride hydrate as precursors.[37] The obtained
SnSe particles were purified to remove unbound ionic impurities by
washing them with water and ethanol. To produce dense SnSe polycrystalline
materials, the purified particles were then dried under vacuum, annealed
in forming gas (95% N2 + 5% H2)[16,17] at 500 °C, and consolidated into cylindrical pellets through
spark plasma sintering (experimental details can be found in the “Methods” section). In the case of SnSe–CdSe
nanocomposites, SnSe particles were mixed with CdSe molecular complexes
(x mol %; x = 1, 2, 3, and 4) in N-methyl formamide for 48 h before annealing. The CdSe molecular
solution was prepared by dissolving stoichiometric amounts of CdO
and Se powder in a thiol–amine mixture (1,2-ethaneditiol, en;
ethylenediamine, EDT) at room temperature in an inert atmosphere (Figure ).[38] On the basis of previous studies of hydrazinium-based CdSe
solutions, we hypothesize that the molecular solute is composed of
a variety of chalcogenidocadmates such as (Cd2Se3)2 or CdSe22–.[39−42] The adsorption of CdSe species
on the SnSe surface was verified by tracking the color change of the
solution. The vivid orange color of the CdSe solution changed to a
slightly yellow color after SnSe particles were introduced in the
solution (Figure S1). Finally, CdSe surface-treated
SnSe particles were precipitated from solution, washed twice with
acetone, and dried under vacuum for further processing into cylindrical
pellets. The complete material fabrication process is illustrated
in Figure .
Figure 1
Scheme of the
fabrication process of SnSe–CdSe nanocomposites.
(1–3) Aqueous synthesis and purification of SnSe particles;
(4) preparation of CdSe molecular solution (CdSe ink); (5) blending
the CdSe ink with SnSe particles; (6) purification of the CdSe surface-treated
SnSe particles and SnSe–CdSe powder vacuum drying; (7) annealing;
(8) spark plasma sintering (SPS) for producing cylinders (⌀
= 8.6 mm × h = 12 mm); and (9) slicing for transport
measurements.
Scheme of the
fabrication process of SnSe–CdSe nanocomposites.
(1–3) Aqueous synthesis and purification of SnSe particles;
(4) preparation of CdSe molecular solution (CdSe ink); (5) blending
the CdSe ink with SnSe particles; (6) purification of the CdSe surface-treated
SnSe particles and SnSe–CdSe powder vacuum drying; (7) annealing;
(8) spark plasma sintering (SPS) for producing cylinders (⌀
= 8.6 mm × h = 12 mm); and (9) slicing for transport
measurements.Figure a shows
scanning electron microscopy (SEM) images of the pellets obtained
from SnSe-x%CdSe particles. In the presence of CdSe,
the sintered materials present smaller crystal domains than bare SnSe
despite having all similar densities (Table S1). Lower CdSe content than the estimated to coat the whole SnSe particles
(1 mol %) resulted in larger grain sizes, but still smaller than that
without any surface treatment. Above 2 mol %, the final grain size
of all the pellets analyzed is practically the same.
Figure 2
(a) Representative SEM
images of the pellets obtained from SnSe-x%CdSe (x = 0, 1, 2, 3, and 4) particles;
(b) the corresponding XRD patterns in the direction perpendicular
to the pressing axis including the SnSe reference pattern (Powder
Diffraction File (PDF) no. 00–048–1224, Joint Committee
on Powder Diffraction Standards (JCPDS)).
(a) Representative SEM
images of the pellets obtained from SnSe-x%CdSe (x = 0, 1, 2, 3, and 4) particles;
(b) the corresponding XRD patterns in the direction perpendicular
to the pressing axis including the SnSe reference pattern (Powder
Diffraction File (PDF) no. 00–048–1224, Joint Committee
on Powder Diffraction Standards (JCPDS)).X-ray diffraction (XRD) data showed no evidence of the presence
of secondary phases in any nanocomposite (Figures b and S2). The
grain size of the nanocomposites is stable and hardly changes after
the consolidation step, as observed in the structural analysis of
the pellets subjected to further thermal treatment such as heating
and cooling cycles from room temperature to 823 K carried out during
the transport measurements (Figure S3).
These results evidence the high stability of the grain size.To understand the mechanism that inhibits grain growth in the presence
of CdSe, we analyzed the bare SnSe and SnSe-3%CdSe samples after each
processing step (surface treatment, annealing, and consolidation, Figure ). SEM images indicate
that the particle morphology is merely affected by the CdSe surface
treatment. Differences appear between the CdSe treated and the untreated
samples upon annealing. Despite the fact that both materials show
grain growth, the average grain size of bare SnSe increases from 150
± 50 nm to 680 ± 400 nm, which is 2.5 times larger than
that in the presence of CdSe (Figures S4 and S5). The difference in grain growth is more evident after the pressure-assisted
sintering step through spark plasma sintering (SPS, 45 MPa, 500 °C).
In the presence of CdSe, grain growth is hindered, resulting in relatively
smaller crystal domains (Figures a and S6) and thus in a
higher volume fraction of grain boundaries for the SnSe–CdSe
nanocomposites compared to bare SnSe. SnSe samples have an average
grain size of ca. 3.5 ± 3.0 μm while SnSe-3%CdSe nanocomposites
display grain sizes of ca. 0.3 ± 0.1 μm as shown by electron
backscattering diffraction (EBSD) inverse pole figure maps (Figures b, S5, and S7).
Figure 3
(a) SEM images of SnSe particles, the corresponding annealed
powder,
and the consolidated pellet without (top, black) and with (bottom,
blue) the CdSe-surface treatment. (b) EBSD inverse pole figure maps
for bare SnSe (left) and SnSe-3%CdSe (right) pellets; inset images
correspond to the particle size histograms.
(a) SEM images of SnSe particles, the corresponding annealed
powder,
and the consolidated pellet without (top, black) and with (bottom,
blue) the CdSe-surface treatment. (b) EBSD inverse pole figure maps
for bare SnSe (left) and SnSe-3%CdSe (right) pellets; inset images
correspond to the particle size histograms.The sintering process of surface-treated SnSe particles involves
the crystallization of CdSe complexes into CdSe NPs.[38] Control experiments revealed that the complete crystallization
of CdSe complexes occurs at 350 °C, yielding ca. 4 nm CdSe NPs
(determined by XRD data, Figure S8). At
this same temperature, untreated SnSe particles hardly show any difference
in grain size compared to the as-synthesized SnSe particles (Figure S9). Considering that the CdSe crystallization
temperature is unaffected by the presence of SnSe particles, we conclude
that at 350 °C, there is a homogeneous distribution of CdSe NPs
at the surface of SnSe particles (Figure S10).[43] On the basis of the CdSe and SnSe
average particle size, CdSe NPs cover approximately 68% of the total
surface of SnSe for the SnSe-3%CdSe. Therefore, the corresponding
powder densification and grain growth are strongly affected by the
changes in atomic diffusion due to the presence of secondary phase
CdSe NPs (Figure ).In the classical theory of grain growth, the average grain growth
rate is proportional to the average rate of grain boundary movement.[44] However, when second-phase particles are present
at the grain boundaries, the driving force for their migrations is
reduced, hindering grain growth.[45] This
is known as the Zener pinning effect.[46] Zener pinning occurs when a grain boundary encounters a second-phase
particle, as the particle exerts a drag force on the grain boundary.[47] In such a situation, the growing grain is subject
to two opposing pressures: the driving pressure for growth and the
Zener pinning pressure arising from the particles. For a grain to
grow further, the net driving pressure should be positive. By adjusting
the volume fraction of second-phase particles and their mean radius
is possible to kinetically control the final grain size.[48]The effect of CdSe NPs in the microstructure
of SnSe–CdSe
nanocomposites is in accordance with grain growth stagnation predicted
by the Zener pinning effect. In Figure , one can see that as we increase the content of CdSe
molecular solute, the average grain size is reduced. Moreover, considering
that bare SnSe and all SnSe–CdSe pellets have the same density
despite their difference in grain size, we believe that the presence
of CdSe NPs favors atomic diffusion along the grain boundaries, i.e.,
the densification rate. In contrast, atomic diffusion across the grain
boundaries is strongly hampered, limiting grain growth. The result
is a material with the same density but much smaller grain domains
than bare SnSe.[44]One key point to
achieving grain growth inhibition through such
a surface treatment is the proper selection of the metal chalcogenide
complex. During the thermal processing, the material selected should
form NPs at the SnSe particle surface instead of diffusing into its
crystal structure creating a solid solution. To satisfy this condition
is necessary to choose a material that possesses a positive enthalpy
of mixing with a miscibility gap over the processing temperature range.
In this case, the enthalpy is a driving force for segregation that
prevents the formation of a solid solution.[44] As observed in their phase diagram,[49] CdSe and SnSe are immiscible in the whole range of processing temperatures
(Figure S13). XRD data corroborates this
fact, as there are no changes in the lattice parameters between bare
SnSe and SnSe–CdSe nanocomposites (Figures S14 and S15).To prove this idea, we chose a different
molecular complex with
no miscibility gap (PbS) to treat SnSe particles. PbS is known to
form a stable solid solution with SnSe up to concentrations of 20%.[50] When comparing the two composite materials at
different processing stages, we observe that in the presence of PbS
the grain coarsening is enhanced significantly already in the annealing
step and yields pellets with even larger grains than bare SnSe (Figure ). We associate this
with the fact that atomic diffusion across the grain boundaries is
promoted during the solid-solution formation, enhancing grain growth.
XRD analysis of the SnSe-3%PbS pellet corroborates the solid-solution
formation as the lattice parameter changes, from a = 11.494 Å to a = 11.515 Å (Figures e and S16).
Figure 4
Representative SEM images of (a) PbS-surface-treated
SnSe particles,
(b) the corresponding annealed powder, and (c) consolidated pellet.
(d) XRD diffraction patterns of recrystallized PbS molecular complexes
(blue), the surface-modified particles (black), and consolidated pellet
in the perpendicular direction to the pressing axis (green). The inset
picture corresponds to the PbS molecular solution. The pattern in
gray corresponds to the SnSe reference pattern PDF no. 00–048–1224
(JCDPS) and in dark blue to the PbS reference pattern PDF no. 03–065–0241
(JCDPS). (e) Magnification of the XRD pattern for the consolidated
pellets with (green) and without (black) PbS surface treatment showing
the peak shift due to partial alloying of PbS.
Representative SEM images of (a) PbS-surface-treated
SnSe particles,
(b) the corresponding annealed powder, and (c) consolidated pellet.
(d) XRD diffraction patterns of recrystallized PbS molecular complexes
(blue), the surface-modified particles (black), and consolidated pellet
in the perpendicular direction to the pressing axis (green). The inset
picture corresponds to the PbS molecular solution. The pattern in
gray corresponds to the SnSe reference pattern PDF no. 00–048–1224
(JCDPS) and in dark blue to the PbS reference pattern PDF no. 03–065–0241
(JCDPS). (e) Magnification of the XRD pattern for the consolidated
pellets with (green) and without (black) PbS surface treatment showing
the peak shift due to partial alloying of PbS.
Electronic
Transport Properties
The electrical conductivity
(σ), Seebeck coefficient (S), thermal conductivity
(κ), and calculated figure of merit (zT) of
bare SnSe and SnSe–CdSe nanocomposites with different content
of CdSe were measured in the direction parallel (Figure S17) and perpendicular (Figure S18) to the pressure axis. Because materials’ zTs in the parallel direction are larger than those in the
normal one, we discuss here transport properties in the parallel direction.
Also, for clarity, the discussion focuses on comparing bare SnSe and
the best performing SnSe–CdSe nanocomposite, which corresponds
to 3 mol %, referred to as SnSe-3%CdSe (Figure ). The data corresponding to other SnSe-x%CdSe samples (x = 1, 2, and 4) can be
found in Figures S17 and S18.
Figure 5
(a) Electrical
conductivity, σ. (b) Seebeck coefficient, S. (c) Hall and weighted mobilities, μH and μw, respectively. (d) Fitting for the energy
barrier, Eb, (μ ∝ T–1/2 exp(−Eb/kBT)). (e) Thermal
conductivity, κ. (f) Figure of merit, zT, for
bare SnSe nanomaterial (black) and SnSe-3%CdSe nanocomposite (blue).
(a) Electrical
conductivity, σ. (b) Seebeck coefficient, S. (c) Hall and weighted mobilities, μH and μw, respectively. (d) Fitting for the energy
barrier, Eb, (μ ∝ T–1/2 exp(−Eb/kBT)). (e) Thermal
conductivity, κ. (f) Figure of merit, zT, for
bare SnSe nanomaterial (black) and SnSe-3%CdSe nanocomposite (blue).Bare SnSe shows a higher electrical conductivity
and a lower positive
Seebeck coefficient than those of SnSe-3%CdSe in the whole temperature
range (Figures a and
b). The Hall carrier concentration (pH) of SnSe-3%CdSe is lower (ca. pH = 9
× 1018 cm–3) than the one obtained
for bare SnSe (ca. pH = 2 × 1019 cm–3). CdSe is generally an n-type semiconductor,[51] and it has a much
lower electron affinity than that of p-type SnSe.
Thus, within the SnSe matrix, CdSe injects free electrons to SnSe,
inducing band bending in the regions close to CdSe domains. Owing
to the small size of the CdSe crystal domains, its Fermi level becomes
pinned near the valence band edge, thus trapping holes from the SnSe
matrix. Thus, the hole carrier concentration is reduced in the presence
of CdSe, which directly translates into an increase of the Seebeck
coefficient. Moreover, the presence of larger energy barriers at the
interface between CdSe and SnSe allows for even higher Seebeck coefficients
due to the filtering of high energy carriers (Figure S19).[52]The temperature
dependence of the electrical conductivity and the
Seebeck coefficient of both materials are similar to those previously
reported polycrystalline SnSe.[20,31,32,53] To understand the underlying
transport mechanism, we compare the hall mobilities with the calculated
weighted mobilities (μW, Figure c) according to the equation[54]where h, kB, e, and me, are the Planck’s
constant, Boltzmann’s constant,
electron charge, and electrons mass. Both mobilities indicate the
same behavior.Bare SnSe and SnSe-3%CdSe nanocomposite show
thermally activated
conductivity from room temperature up to ca. 500–600 K. In
this temperature range, the increase of mobility with temperature
reflects the presence of potential barriers due to charge accumulation
at the grain boundaries.[55,56] The energy barrier
height (Eb; μ ∝ T–1/2 exp(−Eb/kBT)) for SnSe–CdSe
nanocomposites is 190 meV, while for SnSe, it is 113 meV (Figure d). The larger energy
barrier of the SnSe-3%CdSe material results in lower mobility at room
temperature.[56,57] At high temperatures, the difference
in mobility between both materials is practically negligible. With
increasing temperature, the thermally excited carriers reduce the
effect of the potential barriers on mobility, and the dominant scattering
mechanism in both materials is acoustic phonon scattering.The
Seebeck coefficient in both materials peaks at ca. 650 K, indicating
the onset for bipolar conduction. As the material transitions from
the Pnma to the Cmcm phase, the
changes in the local bonding translate into differences in the electronic
structure, including a reduction of the bandgap from 0.61 to 0.39
eV that favors the thermal excitation of minority carriers.[13,31] Above 800 K, the material is fully converted to Cmcm (Figures S14 and S15) and both the Seebeck
coefficient and electrical conductivity stabilize (Figure S20).
Thermal Transport Properties
The
thermal conductivities
of both nanomaterials follow the same trend in the whole temperature
range. From room temperature up to ca. 790 K, the values decrease
monotonically. At higher temperatures, due to the SnSe phase transition
to the higher symmetry Cmcm phase, the thermal conductivity
increases (Figure S20). The temperature
at which the Pnma fully converts into the Cmcm phase was analyzed by differential scanning calorimeter
(Figure S21b) and temperature-dependent
XRD measurements (Figure S15). Both analyses
indicate a complete phase transition at 800 K.In the whole
temperature range, the κ values of SnSe-3%CdSe nanocomposites
are almost 50% lower than those of bare SnSe (Figure S22). At the temperature where the thermal diffusivity
is minimum (786 K), the C value measured in the SnSe-3%CdSe nanocomposite is 0.263 J g–1 K–1 (Figure S21b) leading to a thermal conductivity of 0.20 W m–1 K–1 (κ= 0.14 W m–1 K–1). This value is similar to the lowest reported values for polycrystalline
SnSe (Figure S23b).[16,25,32]To comprehend the origin of such low
values, bare SnSe and SnSe–CdSe
nanocomposites were further investigated by transmission electron
microscopy (TEM) and atom probe tomography (APT, Figures ).[58,59]
Figure 6
(a)
APT characterization showing the 3D distribution of Na and
(b) TEM images of different grain boundaries in bare SnSe. (c) APT
characterization showing the 3D distribution of Na and (d) TEM images
of SnSe-3%CdSe nanocomposites. The correspondence between defects
in APT and TEM is highlighted with red, blue, and orange dashed boxes.
(a)
APT characterization showing the 3D distribution of Na and
(b) TEM images of different grain boundaries in bare SnSe. (c) APT
characterization showing the 3D distribution of Na and (d) TEM images
of SnSe-3%CdSe nanocomposites. The correspondence between defects
in APT and TEM is highlighted with red, blue, and orange dashed boxes.Na is an unavoidable impurity, yet beneficial for
doping, due to
the nature of the aqueous-based synthesis and the use of Na salts
in the reaction. Figures a,c show the isocomposition surface of 2.0 at% Na in green,
allowing identifying the 3D distribution of Na in the pellets. In
both materials, bare SnSe and SnSe-3%CdSe, Na is found within the
grains, at dislocations and grain boundaries, and in Na-rich precipitates
(Figures a,c and 7). Elemental analysis by inductively coupled plasma
optical emission spectroscopy (ICP-OES) and energy-dispersive X-ray
spectrometry (EDS) indicate that both pellets contain the same amount
of Na (Table S2), yet the defect concentration
of defects associate with Na differ in their concentration. The comparison
between low-magnification TEM images (Figure b,d) and APT data clearly reveals the different
microstructure of both materials. SnSe-3%CdSe nanocomposites presented
a larger density of grain boundaries, dislocations, planar defects,
and Na-rich precipitates (Figures d and S24).
Figure 7
(a) SEM image of the
tip (top) used for the APT elemental analysis
(bottom) showing the enhanced presence of Na and Cd at the grain boundary
(GB). (b) CdSe NP with Fm3m cubic
phase with the corresponding indexed power spectrum from the region
marked in yellow and the phase filtered images highlighting the CdSe
NP (red) and the SnSe matrix (green). (c) 3D distribution of elements
from APT analysis in a region containing a grain boundary and a CdSe
NP; (d) composition profile across a CdSe NP.
(a) SEM image of the
tip (top) used for the APT elemental analysis
(bottom) showing the enhanced presence of Na and Cd at the grain boundary
(GB). (b) CdSe NP with Fm3m cubic
phase with the corresponding indexed power spectrum from the region
marked in yellow and the phase filtered images highlighting the CdSe
NP (red) and the SnSe matrix (green). (c) 3D distribution of elements
from APT analysis in a region containing a grain boundary and a CdSe
NP; (d) composition profile across a CdSe NP.Figure shows the
analysis carried out with APT and HRTEM for the sample SnSe-3%CdSe.
Both techniques revealed the presence of CdSe NPs in the range between
1 and 20 nm (Figures a–c and S24). In particular, thanks
to power spectrum analysis, we identify that CdSe NP possesses a Fm3m cubic structure (Figure b). Finally, APT uncovered
the presence of Cd at the grain boundaries (Figures a,d) together with the segregation of Na
and depletion of Sn. Due to the variation of chemical composition
and likely the structure at the grain boundary, the most accurate
way to define the interfacial material at the grain boundary would
be grain boundary complexions,[60] which
can generally scatter phonons more strongly than a pure grain boundary.[61] Such grain boundary complexions are also associated
with the enhanced energy barrier for holes that reduces carrier mobility
and enhances the Seebeck coefficient through energy filtering effects
seen in the charge transport analysis.The dominant phonon modes
in SnSe have mean free paths of a similar
length to the defects found in SnSe-3%CdSe nanocomposite, such as
atomic impurities Na and Cd, CdSe NPs and Na-rich precipitates ranging
from 1 to 20 nm, and grain boundary complexions.[62] This explains the significant reduction in the overall
thermal conductivity with respect to bare SnSe, where the density
of such defects is significantly lower. Moreover, the surface treatment
with CdSe molecular solution may reduce the overall content of oxide
species in the final composite, therefore, having also a positive
effect on the thermal conductivity.[16,17] Such reduction
of the thermal conductivity leads to a state-of-the-art figure of
merit in solution-processed SnSe of 2.2 at 786 K, comparable to the
best performing polycrystalline SnSe (Figure S23a). Additionally, the results obtained from SnSe-3%CdSe pellets exhibit
excellent stability (Figure S26) and repeatability
from sample to sample (Figure S27).
Conclusions
In summary, we presented a scalable, simple, and economical method
to produce high-performance polycrystalline SnSe thermoelectric materials.
Specifically, we optimized a water-based synthesis protocol to obtain
large quantities of SnSe particles and developed a surface treatment
to (i) inhibit grain growth during consolidation and operation, (ii)
introduce CdSe NPs within the range 1–20 nm, (iii) create grain
boundary complexions, and (iv) enhance the number of defects at multiple
length scales, such as atomic impurities, planar defects, dislocations,
and Na-rich precipitates. The presence of scattering sources at all
relevant length scales improved the figure of merit from zT = 1.3 in bare SnSe to zT = 2.2 in SnSe–CdSe
nanocomposites. We believe that the strategy presented here for inhibiting
grain growth is of great significance beyond the thermoelectric field
because it tackles grain growth in semiconductor nanocomposites.
Methods
Chemicals
Tin(II)
chloride dihydrate (SnCl2·2H2O, 98%), sodium
hydroxide (NaOH, pellets 98%),
sodium borohydride (NaBH4, 98%), cadmium oxide (CdO, 99.99%),
lead(II) oxide (PbO, 99.99%), and N-methylformamide
(MFA, 99%) were purchased from Fisher Scientific. Selenium powder
(Se, 100 mesh, ≥99.5%), ethylenediamine (en, 99%), 1, 2-ethanedithiol
(EDT, ≥95.0%), anhydrous acetone (extra dry), and ethanol (95%)
were purchased from Sigma-Aldrich. All chemicals were used as received
without further purification. Syntheses were carried out using a vacuum/dry
argon Schlenk line.
SnSe Particle Synthesis
SnSe particles
were prepared
following previously reported by Gregory et al.,[37] with slight modifications. In a typical synthesis, NaBH4 (6.053 g, 160 mmol) was first dissolved in 400 mL of deionized
water, and then Se powder (6.314 g, 80 mmol) was slowly added into
the solution. Stirring should be avoided during this step due to the
strong evolution of hydrogen gas. Once the bubbling finished, stirring
was resumed under Ar flow until the solution became transparent indicating
the complete reduction of Se. In parallel, NaOH (30 g, 750 mmol) and
SnCl2·2H2O (16.247 g, 72 mmol) were mixed
with 360 mL of deionized water. The mixture was stirred at room temperature
under Ar flow until complete dissolution. At this point, the solution
was heated under reflux to its boiling point (ca. 101.3 °C).
The freshly prepared Se solution was rapidly injected into the boiling
Sn (II) solution, and the temperature dropped to ∼70 °C.
Upon injection, the reaction mixture turned black indicating the particle
formation. The temperature was allowed to recover to ca. 101.3 °C,
and this temperature was maintained for 2 h. To purify the as-synthesized
particles, the mixture was decanted, and the transparent supernatant
solution was carefully discarded. The remaining crude solution (ca.
120 mL) was purified by 3 precipitation/redispersion cycles with deionized
water and ethanol alternatively. In the first cycle, 120 mL of deionized
water were added into the crude solution, and the particles were separated
by centrifugation (6000 rpm, 5000 g, 1 min). Then,
the particles were redispersed in 105 mL of ethanol and centrifuged
(8000 rpm, 5 min). In the second cycle, 120 mL of deionized water
was added to solubilize the remaining impurities and disperse the
particles, which were precipitated (9000 rpm, 5 min). Afterward, 105
mL of ethanol were employed to redisperse and precipitate the particles
(8000 rpm, 5 min). These same steps were repeated for a third purification
cycle. Washed particles were dried under vacuum overnight at room
temperature and kept in the glovebox for further use.
CdSe Molecular
Complexes Preparation
The CdSe molecular
complexes (87 mg/mL) were obtained by mixing stoichiometric amounts
of CdO (4 mmol) and Se powder (4 mmol) with en (8 mL) and EDT (0.8
mL) in a N2-filled vial following a modified approach to
the developed by Brutchey et al.[38] The
mixture was agitated for ∼5 min at room temperature until complete
dissolution. All the CdSe molecular complexes solutions were prepared
fresh before blending with SnSe particles in MFA, due to their limited
stability. Similarly, PbS molecular complexes (109 mg/mL) were obtained
by mixing 1 mmol of PbO with 2 mL of en and 0.2 mL of EDT in a N2-filled vial.
Particle Surface Treatment
All surface
treatments were
carried out in an inert atmosphere (N2). Different amounts
(1%: 0.44 mL, 2%: 0.88 mL, 3%: 1.32 mL, and 4%: 1.76 mL) of CdSe molecular
complexes solution were mixed with different amounts of MFA (ca. 50
μL/mL). We denoted these mixtures as CdSe-MFA solutions. Then,
these CdSe-MFA solutions were combined with 4.0 g of dried SnSe particles
and vigorously stirred at room temperature for 48 h. After that, acetone
was added to the mixture and the particles were precipitated by centrifugation.
Subsequently, the CdSe molecular complex capped SnSe particles were
washed one more time with acetone, centrifuged, and dried under vacuum
yielding a fine powder. SnSe particles were treated with 3% PbS molecular
complexes following the exact same process as for the SnSe–CdSe
system.
Bulk Nanomaterial Consolidation
Dried SnSe-x%CdSe (x = 0, 1, 2, 3, and 4) nanocomposites
were first annealed at 500 °C for 60 min under a forming gas
(95% N2 + 5% H2) flow inside a tube furnace
with the heating rate of around 10 °C/min. Afterward, the annealed
nanopowder was ground with an agate mortar and loaded into a graphite
die lined with graphite paper inside the glovebox. The nanopowder
was then consolidated into cylinders under vacuum (Ø 8.6 mm × h = 12 mm) in an AGUS PECS SPS System-Model SPS 210Sx by
applying an axial pressure of 45 MPa at 500 °C for 5 min. All
consolidated cylinders presented relative densities above 92% of the
theoretical value. Finally, all the cylindrical pellets were annealed
in forming gas (95% N2 + 5% H2) static atmosphere
for 1 h at 550 °C (ca. 4 °C/min). These cylinders were cut
in two normal directions, i.e., parallel to the pressing direction
and within the cylinder plane, into discs and rectangular bars (Figure S28).
Structural and Chemical
Characterization
XRD measurements
were carried out on a D8 ADVANCE diffractometer (Bruker, Germany)
with Cu Kα radiation from 20 to 60° with a resolution of
0.01° and time step of 0.1 s. Temperature-dependent XRD patterns
were collected in a reactor chamber with sample spinning and height
correction (XRK 900, Anton Paar). The temperature was ramped from
50 to 550 °C at a rate of 50 °C/min and held for 10 min
before each measurement. The size and morphology of initial particles,
annealed nanopowders, and sintered pellets were examined by field-emission
scanning electron microscopy operated at 5.0 kV (FE-SEM Merlin VP
Compact, Zeiss). The overall material composition was investigated
by using EDS (Octane Elite EDS, Oxford) attached to the SEM operated
at 15.0 kV. EBSD studies were used to estimate the average grain size
of the consolidated materials. The samples for EBSD were polished
with a Neutral Alumina Suspension (OP-AN Struers No. 40700054). The
EBSD measurements were carried out on Zeiss FEG SEM Merlin microscope
with OXFORD EBSD Symmetry and OXFORD EDS Ultim Max 170 using the software
Aztec 4.3HF1 and a microscope at an accelerating voltage of 200 kV
with a JEOL silicon drift detector (SDD). Scanning transmission electron
microscope (STEM) characterization of the CdSe surface-coated SnSe
samples has been carried out using a JEOL JEM2800 microscope operated
at 200 kV with a point to point resolution of 0.14 nm. HRTEM was also
done with (TECNAI F20, FEI) microscope operated at 200 kV with a point
to point resolution of 0.14 nm. TEM specimens were prepared by Focused
Ion Beam (FIB) (Helios Dual Beam Nanolab, FEI). In order to evaluate
the crystal structure, 3D atomic models of the matrix and the precipitates
were created using the Rhodius software platform.[63,64] These models were used for the HRTEM image simulation with the STEM_CELL
software.[65,66] The models used for the simulation of the
image were those created by Rhodius. Needle-shaped APT specimens were
prepared by a standard “lift-out” method in an SEM/FIB
dual-beam focused ion beam microscope (Helios NanoLab 650, FEI). APT
measurements were carried out on a local electrode atom probe (LEAP
4000X Si, Cameca) by applying 10 ps, 5 pJ ultraviolet laser pulses
(355 nm). The pulse repetition rate was 200 kHz, and the detection
rate was set as 1 ion per 100 pulses (1%) on average. The measurement
base temperature of specimen was 30 K to minimize surface migration.
The detection efficiency was 50% owing to the open area of the microchannel
plates, and the ion flight path was 160 mm. APT data was processed
with the software package IVAS 3.8.0. The overall material composition
was investigated by using an Oxford EDS apparatus attached to the
Zeiss Auriga SEM at 15.0 kV and by optical emission spectroscopy by
means of inductively coupled plasma (ICP) on the ICPE-9820 system.
Thermoelectric Property Measurement
Seebeck coefficients
were measured by using a static direct current (DC) method. Electrical
resistivities were obtained by a standard four-probe method. Both
Seebeck coefficient and electrical resistivity were simultaneously
measured in a Linseiss LSR-3 system from room temperature to ca. 790
K, under helium atmosphere. Samples were held between two alumel electrodes
and two probe thermocouples with spring-loaded pressure contacts.
A resistive heater on the lower electrode created temperature differentials
in the sample to determine the Seebeck coefficient. We estimate an
error of ca. 4% in the measurement of both electrical conductivity
and Seebeck coefficient. Combining the uncertainties of electrical
conductivity and Seebeck coefficient, the uncertainty of the power
factor is ca. 12%. The results presented here are an average of the
results obtained after measuring 3 pellets produced under identical
conditions; measurements between different samples have standard deviations
below 10%. Additionally, each pellet was measured 3 times; a difference
in the temperature dependent thermoelectric properties is only found
between the first up and down measurements (Figure S26). In subsequent measurements, the values remain stable.
To avoid this hysteresis, before transport measurements the samples
undergo a temperature treatment detailed in “Bulk Nanomaterial Consolidation” section. A Xenon Flash
Apparatus (XFA 500, Linseis) and a Laser Flash Analyzer (LFA 1000,
Linseis) were used to determine thermal diffusivity of the samples
with an estimated error of ca. 5%. The total thermal conductivity
was calculated by κ = λCρ, where λ is the thermal diffusivity, C is the heat capacity, and
ρ is the mass density. Temperature-dependent C values were also evaluated by DSC (DSC
404 F3, Netzsch) and calculated by the C ratio method with a sapphire standard using the
Proteus software (Netzsch). Measurements were carried out under high
purity N2 flow in a Pt–Rh/Al2O3 crucible. The sample was first preheated to 50 °C and keep
for 10 min to avoid a heat hook and then heated to 550 °C with
a rate of 10 °C/min and keep for 10 min, before cooling inside
the instrument. C was
also estimated from the Dulong–Petit limit (3R law). The densities
(ρ) were measured using the Archimedes’ method with a
ca. 2% error. Figure S21d displays a comparison
of the zT values obtained when considering the experimental C or the calculated C. As a consequence, the combined
uncertainty for all measurements involved in zT determination
shown in the plot is estimated to be ca. 17%. To avoid cluttering
the plots, error bars were not included in the figures. The results
reported in this work were measured at our lab in IST Austria as well
as by Linseis Messgeräte GmbH (Germany). Temperature dependent
Hall charge carrier concentrations (pH) and mobilities (μH) were measured from 300 to
750 K with the Van der Pauw method using a magnetic field of 0.6 T
(ezHEMS, NanoMagnetics) (Figure S29a).
Values provided correspond to the average of 10 measurements, and
the estimated error is ca. 10%.
Authors: Maria Chiara Spadaro; Sergio D'Addato; Paola Luches; Sergio Valeri; Vincenzo Grillo; Enzo Rotunno; Manuel A Roldan; Stephen J Pennycook; Anna Maria Ferretti; Elena Capetti; Alessandro Ponti Journal: Nanotechnology Date: 2015-09-17 Impact factor: 3.874
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Authors: Cheng Chang; Yu Liu; Seung Ho Lee; Maria Chiara Spadaro; Kristopher M Koskela; Tobias Kleinhanns; Tommaso Costanzo; Jordi Arbiol; Richard L Brutchey; Maria Ibáñez Journal: Angew Chem Int Ed Engl Date: 2022-07-21 Impact factor: 16.823
Authors: Kristopher M Koskela; Carlos Mora Perez; Dmitry B Eremin; Jake M Evans; Marissa J Strumolo; Nathan S Lewis; Oleg V Prezhdo; Richard L Brutchey Journal: Chem Mater Date: 2022-09-21 Impact factor: 10.508