| Literature DB >> 34490555 |
M Grassia1, M C Messia1, E Marconi1, Ȫ Şakiyan Demirkol2, F Erdoğdu2, F Sarghini3, L Cinquanta4, O Corona5, D Planeta5.
Abstract
Cocoa bean shells were subjected to green extraction technologies, based on the absence of toxic organic solvents, to recover polyphenols; the extract was then encapsulated using a spray dryer and maltodextrin as coating agent. The best conditions observed in the spray drying tests (core-to-coating ratio 1:5; inlet temperature 150 °C; flow rate 6 ml min-1) were applied to produce the microcapsules used to enrich the same cocoa mass as the shells and processed for the preparation of the chocolate bars. Sensory analysis showed no significant differences between enriched chocolate bar and the unenriched reference one, except for the appearance. Both samples were then subjected to accelerated storage tests, at the end of which the polyphenols in the control chocolate bar (0.85 g 100 g-1) were reduced by about 50% (0.42 g 100 g-1), while in the enriched chocolate (1.17 g 100 g-1) by only 22% (0.97 g 100 g-1). The proposed process significantly enriched the chocolate bars with phenolic antioxidants recovered from cocoa waste without increasing the sensations of bitterness and astringency.Entities:
Keywords: Cocoa; Encapsulation; Polyphenols; Shelf life; Spray drying
Mesh:
Substances:
Year: 2021 PMID: 34490555 PMCID: PMC8629859 DOI: 10.1007/s11130-021-00917-4
Source DB: PubMed Journal: Plant Foods Hum Nutr ISSN: 0921-9668 Impact factor: 3.921
Chemical composition (g 100 g−) of cocoa beans and cocoa shells on dry basis
| Sample | Moisture | Total Fat | Available Carbo-hydrates | Proteins | Dietary Fibers | Ash | Total Phenols |
|---|---|---|---|---|---|---|---|
| Cocoa beans | 7.1 ± 0.8 | 58.1 ± 0.5 | 4.1 | 14.0 ± 0.3 | 17.7 ± 0.5 | 3.6 ± 0.2 | 2.5 ± 0.2 |
| Cocoa shells | 3.3 ± 0.1 | 14.0 ± 0.61 | 16.1 | 14.4 ± 0.2 | 48.5 ± 0.4 | 5.8 ± 0.3 | 1.2 ± 0.1 |
Values are mean ± standard deviation of triplicates
Fig. 1Effect of different solvents on extraction yields of total polyphenols from cocoa shells (particle size = 250 μm). Different letter indicate significant difference (P < 0.05). Values are mean ± standard deviation of triplicates
Fig. 2Effect of cocoa shell particle size on polyphenol extraction yield using 50% ethanol in water. Values are mean ± standard deviation of triplicates. The dotted line represents the interpolation between the experimental points
Dried yield of microcapsules obtained by spray drying at different core: maltodextrin ratios, inlet and outlet temperatures, and flow rate.
| Sample coding | Ratio core: coating agent | Inlet temperature [°C] | Outlet temperature [°C] | Flow rate [ml/min] | Yield *[%] |
|---|---|---|---|---|---|
| S1 | 1:5 | 120 | 67 | 6 | 71.9 |
| S2 | 1:5 | 120 | 51 | 9 | 74.0 |
| S3 | 1:5 | 150 | 87 | 6 | 78.1 |
| S4 | 1:5 | 150 | 71 | 9 | 59.4 |
| S5 | 1:10 | 120 | 62 | 6 | 73.3 |
| S6 | 1:10 | 120 | 50 | 9 | 61.2 |
| S7 | 1:10 | 150 | 87 | 6 | 68.7 |
| S8 | 1:10 | 150 | 72 | 9 | 68.8 |
| S9 | 1:15 | 120 | 62 | 6 | 78.0 |
| S10 | 1:15 | 120 | 57 | 9 | 70.9 |
| S11 | 1:15 | 150 | 73 | 6 | 80.7 |
| S12 | 1:15 | 150 | 60 | 9 | 76.3 |
*Values are mean ± standard deviation of triplicates
Moisture, total polyphenols (TPC), and antioxidant activity (DPPH) in phenolic extract samples microencapsulated by different operating parameters
| Sample | Moisture (%) | TPC (mg/kg) | AA % |
|---|---|---|---|
| S1 | 4.0 ± 0.3c | 21.9 ± 0.9 c | 64.4 ± 1.9d |
| S2 | 5.3 ± 0.3d | 23.0 ± 1.3 c | 63.2 ± 2.3d |
| S3 | 3.9 ± 0.3c | 22.7 ± 1.1c | 64.0 ± 2.1d |
| S4 | 5.7 ± 0.4d | 26.2 ± 0.6c | 63.4 ± 2.6d |
| S5 | 3.8 ± 0.1c | 8.8 ± 0.8a | 52.0 ± 1.9c |
| S6 | 4.3 ± 0.2c | 8.6 ± 0.4a | 52.7 ± 1.4c |
| S7 | 3.6 ± 0.1c | 11.0 ± 0.2b | 52.7 ± 1.2c |
| S8 | 4.4 ± 0.2c | 12.8 ± 0.4b | 51.9 ± 2.2c |
| S9 | 3.2 ± 0.2b | 8.6 ± 0.9a | 28.5 ± 1.9b |
| S10 | 3.9 ± 0.1c | 7.1 ± 0.4a | 27.4 ± 1.4b |
| S11 | 2.4 ± 0.1a | 7.4 ± 0.9a | 31.0 ± 1.9b |
| S12 | 3.1 ± 0.2b | 7.5 ± 0.4a | 21.0 ± 1.4a |
Values are mean ± standard deviation of triplicates
Different letters on the same column represent significant differences (P < 0.05)
Particle size (μm) and volume distribution D [3, 4] of the phenolic extract samples microencapsulated by different operating parameters
| Sample | Dx(10) | Dx(50) | Dx(90) | D [ |
|---|---|---|---|---|
| S1 | 3.4 ± 0.2 | 41 ± 1.1 | 171 ± 2.3 | 68.5 ± 1.2 |
| S2 | 1.7 ± 0.1 | 14.1 ± 0.5 | 115 ± 1.9 | 42.6 ± 0.7 |
| S3 | 2.4 ± 0.1 | 10.9 ± 0.4 | 74.6 ± 1.0 | 30.6 ± 1.1 |
| S4 | 3.2 ± 0.2 | 12.1 ± 0.3 | 87 ± 2.2 | 40.3 ± 0.5 |
| S5 | 2.0 ± 0.1 | 21.3 ± 0.4 | 117 ± 1.1 | 44.4 ± 0.7 |
| S6 | 2.5 ± 0.1 | 25.2 ± 0.3 | 102 ± 1.3 | 38.9 ± 0.5 |
| S7 | 2.2 ± 0.1 | 28.1 ± 0.6 | 122 ± 1.1 | 42.6 ± 0.3 |
| S8 | 2.8 ± 0.1 | 24.6 ± 0.5 | 112 ± 2.3 | 45.7 ± 0.6 |
| S9 | 2.5 ± 0.1 | 16.9 ± 0.3 | 133 ± 1.5 | 48.5 ± 0.8 |
| S10 | 2.5 ± 0.1 | 11.6 ± 0.4 | 49.6 ± 0.3 | 19.5 ± 0.3 |
| S11 | 2.3 ± 0.1 | 20 ± 0.7 | 209 ± 0.5 | 95.1 ± 0.6 |
| S12 | 2.7 ± 0.1 | 16.8 ± 0.6 | 77 ± 0.2 | 52.1 ± 0.5 |
Values are mean ± standard deviation of triplicates
Fig. 3- Size distribution of powder encapsulated with maltodextrin by spray drying in sample S3 (see Table 3 for coding). The curves represent three repetitions
Fig. 4- Sensory profile of the control (C) and enriched (P) chocolate bars. Final score: (C) =70/100; (P) = 73/100. For each descriptor * indicate significantly different at P < 0.05
Color parameters during chocolate bar accelerated shelf life test. (S) = Control - (P) = Enriched chocolate
| days | Sample | L* | a* | b* | Hue angle (°) | Chroma |
|---|---|---|---|---|---|---|
| 0 | C | 29.6 ± 0.2a | 6.2 ± 0.1b | 4.6 ± 0.1b | 1.1 ± 0.1a | 7.7 ± 0.1a |
| P | 28.6 ± 0.1a | 5.7 ± 0.2a | 3.5 ± 0.1a | 1.4 ± 0.1b | 6.7 ± 0.1a | |
| 14 | C | 29.7 ± 0.1a | 6.2 ± 0.1b | 4.9 ± 0.1b | 1.0 ± 0.1a | 7.9 ± 0.1a |
| P | 28.9 ± 0.4a | 5.5 ± 0.1a | 3.4 ± 0.4a | 1.4 ± 0.1a | 6.4 ± 0.2a | |
| 28 | C | 29.6 ± 1.4a | 6.2 ± 0.2b | 4.4 ± 0.6a | 1.2 ± 0.2a | 7.6 ± 0.3a |
| P | 31.9 ± 0.1a | 5.5 ± 0.1 a | 5.4 ± 0.2a | 0.7 ± 0.1b | 7.7 ± 0.2a | |
| 42 | C | 29.7 ± 0.6a | 5.9 ± 0.2a | 4.1 ± 0.3a | 1.2 ± 0.1a | 7.2 ± 0.3a |
| P | 30.3 ± 0.7a | 6.3 ± 0.5a | 4.9 ± 0.3b | 1.0 ± 0.1a | 7.9 ± 0.5a | |
| 56 | C | 29.2 ± 0.1a | 6.3 ± 0.1a | 4.6 ± 0.1a | 1.1 ± 0.1a | 7.8 ± 0.1a |
| P | 29.2 ± 0.7a | 6.4 ± 0.4a | 4.5 ± 0.3a | 1.2 ± 0.1a | 7.8 ± 0.5a |
Values are mean ± standard deviation of triplicates
Different letters on the same column for pairs of values represent significant differences (P < 0.05)
Water activity (Aw); Total phenols (mg/kg); Hardness (g) and Adhesiveness (g) during chocolate bar accelerated shelf life. (C) = Control; (P) = Enriched chocolate
| days | Aw (C) | Aw (P) | Phenols (C) | Phenols (P) | Hardness (C) | Hardness (P) | Adhesiveness | Adhesiveness |
|---|---|---|---|---|---|---|---|---|
| 0 | 0.27 ± 0.01a | 0.23 ± 0.01a | 854 ± 29a | 1169 ± 60b | 11,269 ± 1481a | 30,798 ± 2059b | −0.27 ± 0.17a | −0.26 ± 0.04a |
| 14 | 0.29 ± 0.13a | 0.26 ± 0.01a | 780 ± 12a | 1076 ± 18b | 11,033 ± 319a | 24,211 ± 1677b | −1.97 ± 0.12a | −0.35 ± 0.06b |
| 28 | 0.29 ± 0.01a | 0.28 ± 0.01a | 683 ± 21a | 1069 ± 77b | 9976 ± 2022a | 16,170 ± 2004b | −2.46 ± 0.06a | −0.44 ± 0.18b |
| 42 | 0.23 ± 0.01a | 0.22 ± 0.01a | 634 ± 12a | 992 ± 15b | 8607 ± 1010a | 12,842 ± 113b | −3.70 ± 0.18a | −0.59 ± 0.01b |
| 56 | 0.35 ± 0.01b | 0.31 ± 0.01a | 424 ± 15a | 970 ± 30b | 8442 ± 106a | 11,088 ± 149b | −4.06 ± 0.03a | −0.54 ± 0.02b |
Values are mean ± standard deviation of triplicates
Different letters on the same row for pairs of values represent significant differences (P < 0.05)