Ziwen Dong1, Wenhui Yu1, Tinggui Jia2, Shengli Guo3, Weile Geng4, Bin Peng5. 1. School of Materials and Chemical Engineering/School of Safety Engineering, Ningbo University of Technology, Ningbo, Zhejiang 315211, China. 2. Institute of Mining and Coal, Inner Mongolia University of Science & Technology, Baotou, Inner Mongolia 014010, China. 3. School of Energy and Safety, Anhui University of Science & Technology, Huainan 232001, China. 4. School of Resources and Safety Engineering, Chongqing University, Chongqing 400030, China. 5. School of Safety and Environment Engineering, Hunan Institute of Technology, Hengyang, Hunan 421002, China.
Abstract
Significant volume shrinkage and drying cracking of high-water-content lignite will occur during low-temperature drying. To determine the variation behaviors of the drying shrinkage rate and desiccation crack surface width in the process of low-temperature drying, low-temperature and low-humidity drying experiments were conducted, and the variations of the surface widths of the desiccation crack with time and water content of old lignite were examined. The results showed that the slow drying of lignite at low temperatures caused significant volume shrinkage and desiccation crack formation, and the occurrence and development of desiccation cracks were highly nonuniform. Three stages of the variation of surface widths of the desiccation cracks were observed with the water content decrease: an initial rapid increase stage, a second slow decrease stage, and a final stable stage, and the average width of the desiccation cracks increased in a Gaussian function. The higher the evaporation rate and volume drying shrinkage rate, the lower the surface width of the desiccation cracks under low-temperature drying conditions. To achieve safe and green mining, storage, transportation, processing, and utilization of lignite, the moisture content of old lignite should be controlled to be above 13-15%.
Significant volume shrinkage and drying cracking of high-water-content lignite will occur during low-temperature drying. To determine the variation behaviors of the drying shrinkage rate and desiccation crack surface width in the process of low-temperature drying, low-temperature and low-humidity drying experiments were conducted, and the variations of the surface widths of the desiccation crack with time and water content of old lignite were examined. The results showed that the slow drying of lignite at low temperatures caused significant volume shrinkage and desiccation crack formation, and the occurrence and development of desiccation cracks were highly nonuniform. Three stages of the variation of surface widths of the desiccation cracks were observed with the water content decrease: an initial rapid increase stage, a second slow decrease stage, and a final stable stage, and the average width of the desiccation cracks increased in a Gaussian function. The higher the evaporation rate and volume drying shrinkage rate, the lower the surface width of the desiccation cracks under low-temperature drying conditions. To achieve safe and green mining, storage, transportation, processing, and utilization of lignite, the moisture content of old lignite should be controlled to be above 13-15%.
Lignite has a large pore
structure and surface area. Its functional
groups are rich in molecular surfaces with large electrostatic potentials.
As a result, lignite often has a higher water content and has a high
reaction activity. It is prone to spontaneous combustion or water
vapor re-adsorption after drying or under the influence of water,
and thus, it is not suitable for long-term stacking and long-distance
transportation.[1,2] With the consumption of coal resources,
lignite mining, processing, utilization, storage, and transportation
in China will increase, and the lignite spontaneous combustion problem
will also become an issue.[3−5]The presence of water leads
to the softening of lignite. When saturated
coal dries, its volume drying shrinks significantly. As the drying
continues, the lignite undergoes drying shrinkage cracking, resulting
in severe crushing.[6−8] Low-rank coal has high porosity and connectivity
and a low tortuosity of the pore structure, which causes the lignite
to have strong shrinkage characteristics.[9]When lignite is dried in air, the water in the pores with
diameters
greater than 120 nm is easily removed by evaporation.[10] The pores are emptied, resulting in a significant increase
in the porosity. However, the volume shrinkage of lignite is limited
at this time. In the case of further drying and evaporation, multiple
layers of water are removed, and the open gel structure collapses.
This leads to significant volume shrinkage, and the open porosity
increases.[11,12] Owing to the characteristics
of lignite, significant shrinkage, cracking, three-dimensional development
of cracks, and connectivity enhancement occur during the drying process.
As a result, the medium is severely broken, the porosity and fracture
rate increase, and the permeability is enhanced significantly. The
main channels for further gas–liquid flow increase in number
and range. Furthermore, the processes of oxidation and spontaneous
combustion change after contact with oxygen, and the risk of spontaneous
combustion increases.At present, the dry-shrinking and cracking
phenomena of porous
media have mainly been reported for media such as soil, cement pavement,
buildings, timber, and cultural relics, but the research on the dry-shrinking
and cracking of coal, especially lignite, is still insufficient. The
research of coal drying shrinkage and cracking has generally focused
on the study of the drying shrinkage behaviors in the drying process
under special conditions, such as negative pressures, inert gas environments,
high temperatures and pressures, and underground vaporization, modification,
and utilization.[13−18] The relevant studies of drying shrinkage, cracking, breakage, and
spontaneous combustion caused by drying under low-temperature air
have been rarely reported.In this work, low-temperature drying
experiments were conducted.
The drying, volume shrinkage, and cracking behaviors of lignite at
low temperatures were examined. The moisture content and volume variations
of lignite as well as the surface width of lignite desiccation cracks
during the process of low-temperature drying were studied. The variations
of the volume shrinkage and the surface widths of lignite desiccation
cracks with time and water content under low-temperature drying conditions
were analyzed. The drying, volume shrinkage, and cracking characteristics
of lignite under low-temperature conditions were determined, providing
theoretical support for the safety management of lignite mining, storage,
transportation, processing, and utilization.
Results
Drying and Volume Shrinkage Behaviors
Figure a shows that
during the low-temperature drying process, the water content (Wc, 1) decreased significantly with time (t, h); Wc is calculated by eq . The moisture contents
of samples 2 and 3 were basically the same, but they were significantly
different from that of sample 1. The moisture content of sample 1
decreased faster. The results showed that the moisture contents of
samples 2 (two of the outer surfaces were sealed) and 3 (four of the
outer surfaces were sealed) were higher than that of sample 1, where
none of the outer surfaces were sealed. Under the same environmental
conditions, the evaporation surface was larger, and the moisture content
decreased faster. However, with the continuation of low-temperature
drying, the ultimate stable moisture contents were basically identical.
The size of the outer surface determined the moisture loss rate, and
the drying conditions determined the final stable moisture content.where W0 is the
initial sample mass, g, W is the real-time sample mass when the low-temperature drying time
is i h, g, and the 0.25 term represents the initial
moisture content, 25%.
Figure 1
Changes in the moisture content, evaporation rate, surface
drying
shrinkage rate, and volume drying shrinkage rate during low-temperature
drying: (a) water content variation with time, (b) evaporation rate
per unit area variation with time, (c) surface drying shrinkage rate
variation with water content, and (d) volume drying shrinkage rate
variation with water content.
Changes in the moisture content, evaporation rate, surface
drying
shrinkage rate, and volume drying shrinkage rate during low-temperature
drying: (a) water content variation with time, (b) evaporation rate
per unit area variation with time, (c) surface drying shrinkage rate
variation with water content, and (d) volume drying shrinkage rate
variation with water content.Figure b shows
that under the conditions of the same sample volume and total surface
area, the smaller the outer surface that could be used for evaporation
was, the greater the evaporation rate per unit area (Erpu, g/cm2/h) is. Erpu is calculated by eq . Since the lignite surface
area is constantly changing during the drying process, the evaporation
rate should be determined according to the actual value of the area
at different times during the drying process so as to correctly express
the evaporation rate. As a result, the area that could be used for
water evaporation decreased, and the loss rate from the system with
some surfaces sealed with wax was reduced. However, the amount of
water lost by evaporation over long times did not decrease greatly.where Erpu is the evaporation rate
per unit area, g/cm2/h, W0 is
the initial sample mass, g, W is the real-time sample mass when the low-temperature drying
time is i h, g, S is the real-time sample surface area when the low-temperature
drying time is i h, cm2, and t is the drying time, h.Figure c shows
that the drying moisture loss of lignite resulted in surface shrinkage,
and the shrinkage values and rates of the different samples were different.
In the process of low-temperature drying, the surface drying shrinkage
rates (Srds, 1) increased with the decreasing water content
and went through four different stages: thermal expansion, slow drying
shrinkage, fast drying shrinkage, and stable shrinkage, Srds being calculated by eq . As shown in Figure d, the volume drying shrinkage rates (Vrds, 1) had the
same variation trends with the decrease in water content, Vrds being calculated by eq . When the moisture content was greater than 14%, the order of the
drying shrinkage rates (surface drying shrinkage and volume drying
shrinkage) of the samples was sample 2 > sample 1 > sample 3.
When
the moisture content was reduced to less than 14%, the order of the
surface drying shrinkage was sample 3 > sample 2 > sample 1.
Through
correlation tests, the drying shrinkage rate of the total surface
area and volume had significant positive correlations with the lost
water mass at the 0.01 significance level and significant negative
correlations with the water content and evaporation rate at the 0.01
significance level.where Srds is the surface drying
shrinkage rate, 1, S0 is the initial sample
surface area, cm2, and S is the real-time sample surface area, cm2.where Vrds is
the volume drying
shrinkage rate, 1, V0 is the initial sample
volume, cm3, and V is the real-time sample volume when the low-temperature drying
time is i h, cm3.
Figure 2
Desiccation crack development
at different water contents. WC is
the water content, DL3, DL0, and DL4 are the effective automatic numbers
by the electron microscope (Dino-Capture2.0), and DL3 = 0.653 mm is
the surface width of the desiccation crack.
Desiccation crack development
at different water contents. WC is
the water content, DL3, DL0, and DL4 are the effective automatic numbers
by the electron microscope (Dino-Capture2.0), and DL3 = 0.653 mm is
the surface width of the desiccation crack.The drying shrinkage amounts and moisture contents of samples 1,
2, and 3 were fitted with the Boltzmann equation, defined as eq where Vrds is
the volume drying
shrinkage rate, 1, Wc is the water content,
1, x0 is the value of Wc when Vrds = (A0, + A1)/2, and A0, A1, and d are the fitted constants.The fits are shown in Figure d; the fitted coefficients
in eq are shown in Table .
Table 1
Fitted Boltzmann Function Coefficients
of Three Different Samples
A1
A0
x0
dx
statistics
s. no.
value
error
value
error
value
error
value
error
R2
1
0.1054
0.0040
0.0183
0.0039
0.0996
0.0008
0.0030
0.0008
0.9692
2
0.1779
0.0057
0.0032
0.0037
0.1230
0.0015
0.0160
0.0016
0.9954
3
0.1839
0.0031
–0.006
0.0080
0.1349
0.0016
0.0105
0.0013
0.9891
Variation of Surface Widths of Lignite Desiccation
Cracks
Development of Surface Widths of Lignite
Desiccation Cracks
Figure shows the surface width of the lignite desiccation
crack at observation point 5 on surface 2 of sample 3. When the moisture
content was 21.5%, the width of the drying shrinkage crack was 0.051
mm, Figure a. When
the moisture content decreased to 17.5, 14.6%, the width of the drying
shrinkage crack increased to 0.471, 0.653 mm, Figure b,c. The width of the drying shrinkage crack
then decreased with the decrease in the water content. When the water
content decreased to 8.8, 8.5, and 8.4%, the surface widths of the
lignite desiccation cracks were 0.341, 0.331, and 0.341 mm, respectively,
as shown in Figure j–l.
Variation of Surface
Widths of Lignite Desiccation
Cracks
During low-temperature drying and shrinkage, cracks
gradually appeared, and their width development is shown in Figure . The cracks widened
but narrowed at a decreasing rate and finally become stable. The details
are shown in Figure . Figure shows the
variation of the crack width with time and water content for surfaces
1 and 2 of sample 1.
Figure 3
Variation of surface widths of desiccation cracks with
time and
water content of surfaces 1 and 2 in sample 1: (a) variation of the
crack width with time of surface 1 in sample 1, (b) variation of the
crack width with water content of surface 1 in sample 1, (c) variation
of the crack width with time of surface 2 in sample 1, and (d) variation
of the crack width with water content of surface 2 in sample 1.
Variation of surface widths of desiccation cracks with
time and
water content of surfaces 1 and 2 in sample 1: (a) variation of the
crack width with time of surface 1 in sample 1, (b) variation of the
crack width with water content of surface 1 in sample 1, (c) variation
of the crack width with time of surface 2 in sample 1, and (d) variation
of the crack width with water content of surface 2 in sample 1.Figure a,c shows
that with the continuation of low-temperature drying, the widths of
the lignite cracks increased linearly after the appearance of drying
shrinkage cracks. After reaching the maximum values, the widths decreased
slowly. After a long drying time at low temperatures, the width basically
remained constant. This indicated that drying shrinkage cracks developed
rapidly and the width increased rapidly. After reaching a certain
width, the cracks no longer widened. Instead, the phenomenon of narrowing
occurred, that is, after reaching their maximum widths, the cracks
narrowed, initially rapidly and then more slowly, and finally, the
crack width stabilized.Figure b,d shows
that with the decrease in the water content, the width of the drying
shrinkage crack first increased to a maximum value and then decreased
slowly. Finally, the width tended to be stable with the slow decrease
in water content. Therefore, once the low-temperature evaporation
is no longer sustained, the moisture inside and outside the coal tends
to balance out, the water content is no longer significantly reduced,
and the desiccation crack width no longer changes significantly.According to previous studies of the lengths, widths, and depths
of desiccation cracks and the size of fractured blocks by O’Callaghan
and Loveday,[19] Scott et al.,[20] Velde,[21] Preston
et al.,[22] Hallaire,[23] Vegel et al.,[24] Samouëlian
et al.,[25] and Laloui et al.,[26] with the decrease in the water content, not
only the widths of the desiccation cracks but also the lengths and
depths of the desiccation cracks changed significantly. The desiccation
cracks grew from the surface to the interior with a “V-shaped”
development trend. When the desiccation cracks reached a certain depth,
they became interconnected to form fracture communication. Water evaporation
mainly occurred on the surface and shallow layers of lignite initially.
The desiccation cracks arose mainly at the surface, and with the continuous
decrease in the water content, the surface widths of the desiccation
cracks increased significantly. When the surface or shallow water
content decreased, evaporation occurred from the deep layers, and
the deep-layer water content began to decrease rapidly. As a result,
the desiccation cracks slowly grew down into the deeper layers. Thus,
the surface widths of desiccation cracks did not grow significantly
after a certain time, but the depth increased rapidly.When
the tensile stress was greater than the tensile strength,
the desiccation cracks developed and expanded. The tensile stress
was strongly related to the water content and pore size and distribution.
When the evaporation of shallow water was close to zero, the tensile
stress did not change but actually decreased, and the shallow cracks
did not continue to expand; however, the deep-water evaporation occurred
rapidly so that deep tensile stresses increased significantly. The
tensile stress in the deep layer increased and became higher than
the tensile strength, which caused the desiccation cracks to expand
in the depth direction.In the process of the development of
the desiccation cracks into
the deep layers, the deep-layer tensile stress caused the deep coal
body on both sides of the crack to stretch outward. The result of
the deep-layer tensile stress stretching was that the desiccation
crack depth increased and the surface crack width decreased. This
shows that the surface widths of the desiccation cracks decreased
in a small range. When the coal water was close to equilibrium, the
tensile stress on both sides of the formed crack disappeared or was
lower than the tensile strength, and the width and depth of the crack
did not change. Thus, the desiccation crack width of lignite tended
to become stable after the evaporation rate became small and nearly
constant.Variations of desiccation crack surface widths of
surfaces 1 and
2 in sample 1 with drying time and sample water content are shown
in Figure a–d.
Variations of desiccation crack surface widths of surfaces 3, 4, 5,
and 6 in sample 1 with sample water content are shown in Figure a–d.
Figure 4
Variation of
the crack width with water content of sample 1: (a)
surface 3, (b) surface 4, (c) surface 5, and (d) surface 6.
Variation of
the crack width with water content of sample 1: (a)
surface 3, (b) surface 4, (c) surface 5, and (d) surface 6.Variations of average desiccation crack widths
in each surface
with water content of samples 1, 2, and 3 are shown in Figure a–c.
Figure 5
Variation of average
desiccation crack widths in each surface with
water content of samples 1, 2, and 3: (a) sample 1, (b) sample 2,
and (c) sample 3.
Variation of average
desiccation crack widths in each surface with
water content of samples 1, 2, and 3: (a) sample 1, (b) sample 2,
and (c) sample 3.The average crack widths
on different surfaces (w̅ds, mm,
calculated by eq ) of
the three samples in Figure show that the average surface widths of
the desiccation cracks on different surfaces of the same sample were
different. This proves that the desiccation crack development in the
low-temperature drying process of lignite had significant nonuniformity.
Before the desiccation crack width became stable, the change in the
average width with the water content followed a Gaussian function
relationship, defined as eq where w̅ds is the average desiccation crack width on each surface,
mm, w is the surface
width of each
desiccation crack at the observation point in the same surface, mm,
and N is the number of effective observation desiccation
cracks in the same surface.where y0 is the
offset of the fitting curve, Wc is the
water content, 1, A is the total area of the fitting
curve, xc is the value of wc when w̅ds = y0 + A/ω(π/2)0.5, and ω is the fitted constant.The variations
of the average surface width of the desiccation
crack on each surface with the water content were fitted with eq , and the fitted constants
are shown in Table . According to eq and Table , when wc = xc, w̅ds reaches the maximum number; in the low-temperature
drying process, the average value of xc of the six surfaces in sample 1 is 0.106, the average value of xc of the four surfaces in sample 2 is 0.121,
and the average value of xc of the two
surfaces in sample 1 is 0.125. The results are in good agreement with Figure , the higher the
Erpu, Srds, and Vrds values are,
the higher the moisture content (wc = xc) is when w̅ds reaches the maximum number.
Table 4
Results of the Proximate
Analysis
of Coal Samples
indices
sample number
M(ad) (%)
A(ad) (%)
V(ad) (%)
FC(ad) (%)
1
11.48
10.56
33.80
44.84
2
12.78
9.65
32.52
44.45
3
12.34
8.94
32.94
45.61
4
12.27
9.86
33.12
44.76
5
12.41
10.09
33.25
44.38
Table 2
Gaussian Function
Fitting Results
of the Variation of the Average Crack Width with the Water Content
of Each Surface
surface
y0
xc
w
A
R2
1–1
0.01914
0.10474
0.08107
0.1241
0.97876
1–2
–0.00774
0.10578
0.08751
0.0452
0.9963
1–3
–0.01349
0.10942
0.09275
0.07862
0.99027
1–4
–0.03284
0.10937
0.09817
0.0718
0.99081
1–5
0.00549
0.10221
0.07931
0.04037
0.98331
1–6
–0.02331
0.10749
0.09568
0.07449
0.97868
2–1
–1.16906
0.12451
0.32478
0.5979
0.97087
2–2
–1.35979
0.11342
0.27118
0.7079
0.99311
2–3
–3.29106
0.12754
0.51227
2.30664
0.96156
2–4
–8.09472
0.11844
0.71328
7.65766
0.97806
3–1
–0.44934
0.12611
0.20427
0.1974
0.94638
3–2
–0.33692
0.12335
0.17094
0.16379
0.96218
To sum up, during lignite
drying under low-temperature conditions,
the moisture evaporated and dissipated, and volume shrinkage occurred,
leading to the desiccation crack emergence and development. There
were three stages—rapid increase, slow decrease, and stabilization—as
the water content decreased and the drying time increased.The
variation of the average surface width of the desiccation cracks
of all the effective observation points in each coal sample with the
water content is shown in Figure , Swav-1, Swav-2, and Swav-3, are the
average surface widths of desiccation cracks in sample 1, sample 2,
and sample 3, respectively. With the decrease in the water content,
the average width of the desiccation cracks increased in a Gaussian
function, defined by eq , and the fitted constants are shown in Table . When the moisture content of sample 1 was
reduced to about 10%, the average surface width of the desiccation
cracks was 0.66 mm. The moisture contents of samples 2 and 3 decreased
to about 13%, and the average surface widths were 0.46 and 0.41 mm.where Swav is the average surface
width of the desiccation cracks of all the effective observation points
in each coal sample, mm, y0 is the offset
of the fitting curve, Wc is the water
content, 1, A is the total area of the fitting curve, xc is the value of Wc when Swav = y0 + A/ω(π/2)0.5, and ω is the fitted
constant.
Figure 6
Average surface widths of desiccation cracks in sample 1, sample
2, and sample 3.
Table 3
Gaussian
Function Fitting Results
of the Variation of the Average Crack Width with the Water Content
of Sample 1, Sample 2, and Sample 3
sample
y0
xc
w
A
R2
sample 1
–0.00665
0.10629
0.08884
0.07231
0.98979
sample 2
–4.73365
0.11948
0.55018
3.5719
0.99038
sample 3
–0.37305
0.12454
0.18317
0.17163
0.95822
Average surface widths of desiccation cracks in sample 1, sample
2, and sample 3.The results in Figures and 1b show that the larger the evaporation
rate per unit area was, the smaller the maximum width and stable surface
width of the desiccation crack were. The results in Figure show that at the stage of
slow volume drying shrinkage, the surface desiccation cracks of lignite
were produced, and the width increased rapidly with the decrease in
the water content. However, the larger the volume of the drying shrinkage
was, the smaller the maximum and stable surface widths of the desiccation
crack were. The volume drying shrinkage generally began to increase
significantly when the moisture content decreased to less than 15%,
and the volume of drying shrinkage reached the maximum value when
the moisture content decreased to about 10%. However, the surface
width of the desiccation crack reached its maximum value when the
moisture content decreased to 10–13%.
Discussion
Moisture Content Control of Pingzhuang Mining
Area Lignite Based on Desiccation Crack Development
The moisture
content of aged lignite in the Pingzhuang mining area, Inner Mongolia,
China, should be controlled to be above 13–15% based on the
variation of the desiccation crack width and volume with the moisture
content under low-temperature drying conditions of high-water-content
lignite. With this moisture content, the shrinkage of high-water-content
lignite did not occur significantly, and the desiccation cracks were
relatively narrow. This could effectively control the increase in
the porosity and the enhancement of the pore connectivity caused by
the volume drying shrinkage and desiccation crack development of high-water-content
lignite due to the slow drying at low temperatures. Thus, the change
in the pore structure and the enhanced oxidation capacity caused by
slow drying at low temperatures can be avoided. This can lower the
spontaneous combustion risk and inhibit the carbon and oxygen emissions
caused by drying shrinkage and drying cracking to a certain extent.
Limitations and Work That Need To Be Improved
At present, this paper only points out the law of the possible
influence of crack development on spontaneous combustion characteristics.
There are many factors affecting the complicated process of coal spontaneous
combustion, and the change in the physical structure is only an important
factor affecting spontaneous combustion, not the whole reason. Based
on macroscopic experiments, we carried out a study on the variation
law of the crack surface width, aiming to provide a more direct visual
judgment for lignite mining, processing, storage, transportation,
and other technological processes. In order to determine the complete
influence mechanism of the physical structure change on coal spontaneous
combustion, a pore structure change test must be carried out. In subsequent
studies, we will use low-field NMR to conduct a comprehensive study
on the pore structure, connectivity, and permeability of the pore
system in the process of low-temperature drying of lignite and strive
for a more complete explanation of physical structural changes, and
at the same time, experimental study on coal spontaneous combustion
under the same conditions will be carried out to reveal the influence
law of the pore structural change on coal spontaneous combustion characteristics.
Conclusions
Significant shrinkage and drying cracking
of high-water-content lignite occur during slow drying at low temperatures.
With the decrease in the water content, the surface widths of the
desiccation cracks increased rapidly and reached maximum values. When
the low-temperature drying evaporation was stable, the water content
no longer decreased, and the surface widths of the desiccation cracks
no longer changed. Before the desiccation crack width developed to
a stable value, the change in the average width with the water content
followed a Gaussian function relationship.Under low-temperature drying conditions,
the volume shrinkage of lignite lagged behind the water evaporation.
When the moisture content dropped below 15%, the volume shrinkage
phenomenon was significant. The occurrence and development of desiccation
cracks occurred simultaneously with the occurrence of drying shrinkage.
However, when the water content decreased to about 10–13%,
the surface widths of the desiccation cracks reached maximum values.
The surface widths of the desiccation cracks increased faster than
the bulk shrinkage. Finally, the higher the evaporation rate per unit
area of lignite was, the higher the volume drying shrinkage rate and
the lower the surface widths of the desiccation cracks became during
low-temperature drying.To avoid significant volume shrinkage
and desiccation crack height development for the safe and green mining,
storage, transportation, processing, and utilization of lignite, the
moisture content of old lignite in the Pingzhuang mining area of Inner
Mongolia should be controlled to be above 13–15%.
Materials and Methods
Experimental
Materials
The samples
of lignite in this experiment were obtained from the Fengshuigou coal
mine of the Pingzhuang Coal Company in Inner Mongolia, China. The
proximate analysis indices are shown in Table , and the proximate
analysis of coal samples was completed by the author in the testing
laboratory of the Anhui University of Science and Technology, where M(ad) is the moisture content of the coal sample, A(ad) is the ash content of the coal sample, V(ad) is the volatile content of the coal sample, and FC(ad) is the fixed carbon content of the coal sample. The uniaxial
compressive strength of the coal was 4.87–5.66 MPa, and the
tensile strength was 0.93 MPa.
Experimental Method
Sample Cutting and Polishing
In
order to not destroy the coal sample structure during the cutting
process, a 25 MPa high-pressure water cutter was used to cut large
samples. A multi-functional jade carving and polishing machine was
used to polish the edges and corners, making all the sides flush and
achieving horizontal edges.
Surface
Wax Seal and Immersion
The surface label of the sample is
shown in Figure ,
the Oxy plane is the stratification plane,
the upper and lower surfaces parallel to the stratification plane
are marked as 1 and 2, and the other four surfaces perpendicular to
stratification plane are marked as 3, 4, 5, and 6. The water evaporation
rate is the key factor controlling water loss, volume shrinkage, and
crack development. In order to create different evaporation rates
in the same dry environment, the surface area of water evaporation
is controlled by sealing different surfaces with wax.
Figure 7
Sample surface label
and observation points of the crack widths.
Sample surface label
and observation points of the crack widths.Various surfaces of the samples were sealed with 64# paraffinwax. The wax was melted in a low-power electric rice cooker,
and the desired surfaces were wax-sealed. During wax-sealing, a brush
was dipped in liquid paraffin wax for uniform smearing, and for each
sample type, zero, two, or four outer surfaces were sealed. The sample
group 1 is not wax-sealed, the sample group 2 is sealed with two outer
surfaces (5 and 6), and the sample group 3 is sealed with four outer
surfaces (3, 4, 5, and 6). In this study, the melting point of 64# paraffin used for wax-sealing is 64 °C, and under the
condition of 35 °C in the drying oven, it is soft but not hard;
therefore, the paraffin wax will not fall off before the sample is
completely broken. In the process of the experiment, there was no
evidence that flaking-off of paraffin during experiments compromised
the sealing effect.After the wax seals were complete, the quality
and wax seal thickness
were measured again. The samples were immersed in water, and the immersion
was stopped when the tested moisture content reached 25%. The sample
size and quality after being immersed in water are shown in Table .
Table 5
Sample Processing
sample number
pre-drying mass
(g)
initial moisture content
length (cm)
width (cm)
height (cm)
initial
volume (cm3)
number of surface
wax seals
wax-sealed surface
1
45.58
25%
4.91
2.93
2.89
41.58
0
2
53.92
5.45
2.86
2.83
44.11
2
5,6
3
54.06
5.68
2.84
2.73
44.04
4
3,4,5,6
Drying Experiments
Before drying,
the surfaces of the samples were numbered, and the various points
were examined by electron microscopy and a high-speed camera. A TGP-1260
plant growth chamber, which was a constant-temperature and -humidity
box, was used for drying. The initial conditions and experimental
treatment conditions of each sample are shown in Table . Lignite in the Pingzhuang
mining area show drying and cracking noticeably in the summer. The
temperature and relative humidity of the air in summer can generally
reach 35 °C and 60%, respectively. The drying temperature was
35 °C, and the humidity was 60%, ensuring that the experiment
is close to the real situation.
Determination
of Drying and Volume Shrinkage
The weights of the samples
were measured at predetermined times,
and each drying surface of the sample was scanned using an Eloam S1010
model 12 megapixel auto-focus high-definition portable scanner. After
scanning and obtaining photographs, computer-aided design (CAD) software
was used to process the images, measure the area of the drying surface,
and obtain other data.The quality and area changes of the drying
surface before and after drying were compared. The drying and shrinkage
behaviors and variations of the surface widths of lignite desiccation
cracks were analyzed. In CAD, the latest shape of each surface is
redrawn according to the picture contour; the surface area can be
calculated automatically with the proportion coefficient calculated
by the reference ruler. Due to the small size of the sample, no significant
bending deformation is likely to occur. Therefore, when calculating
the sample volume, the three-dimensional length, width, and height
data of the sample are determined according to the average length
and width data of each surface, and then, the volume is calculated
by multiplying the length, width, and height.
Determination of Surface Widths of Lignite
Desiccation Cracks
The sample surfaces were numbered before
drying. Fixed points were established and labeled in an “S”
shape for sampling, as shown in Figure . Points 1–7 from the top to the bottom were
marked on the surface of the coal sample. Cracks may not appear at
selected points during the drying process; thus, in the actual experiment,
a point near the originally selected point was substituted for it
when necessary. The surface widths of the lignite desiccation cracks
were determined using an electron microscope (Dino-Capture2.0) with
a 30× magnification and a 1250 × 1024 pixel resolution.
During the determination of desiccation cracks, only the cracks on
the fixed point were measured.