Ruiping Duan1, Yimeng Wang1, Yiyun Zhang1, Ziqiang Wang1, Fuchong Du1, Bo Du1, Danning Su1, Lingrong Liu1, Xuemin Li1, Qiqing Zhang1,2. 1. The Key Laboratory of Biomedical Material of Tianjin, Biomedical Barriers Research Center, Chinese Academy of Medical Sciences & Peking Union Medical College Institute of Biomedical Engineering, 236 Baidi Road, NanKai District, Tianjin 300192, P.R. China. 2. Institute of Biomedical Engineering, the Second Clinical Medical College, Jinan University (Shenzhen People's Hospital), Shenzhen 518020, Guangdong, P.R. China.
Abstract
Poly(l-lactide-co-caprolactone) (PLCL, 50:50) has been used in cartilage tissue engineering because of its high elasticity. However, its mechanical properties, including its rigidity and viscoelasticity, must be improved for compatibility with native cartilage. In this study, a set of PLCL/poly(l-lactic acid) (PLLA) blends was prepared by blending with different mass ratios of PLLA that range from 10 to 50%, using thermoplastic techniques. After testing the properties of these PLCL/PLLA blends, they were used to fabricate scaffolds by the 3D printing technology. The structures and viscoelastic behavior of the PLCL/PLLA scaffolds were determined, and then, the potential application of the scaffolds in cartilage tissue engineering was evaluated by chondrocytes culture. All blends demonstrate good thermal stability for the 3D printing technology. All blends show good toughness, while the rigidity of PLCL is increased through PLLA blending, and Young's modulus of blends with 10-20% PLLA is similar to that of native cartilage. Furthermore, blending with PLLA improves the processability of PLCL for 3D printing, and the compression modulus and viscoelasticity of 3D-printed PLCL/PLLA scaffolds are different from that of PLCL. Additionally, the stress relaxation time (t 1/2) of the PLCL/PLLA scaffolds, which is important for chondrogenesis, is dramatically shortened compared with the pure PLCL scaffold at the same 3D-printing filling rate. Consistently, the PLCL90PLLA10 scaffold at a 70% filling rate with much shorter t 1/2 is more conducive to the proliferation and chondrogenesis of in vitro seeded chondrocytes accompanied by upregulated expression of SOX9 than the PLCL scaffold. Taken together, these results demonstrate that blending with PLLA improves the printability of PLCL and enhances its potential application, particularly PLCL/PLLA scaffolds with a low ratio of PLLA, in cartilage tissue engineering.
Poly(l-lactide-co-caprolactone) (PLCL, 50:50) has been used in cartilage tissue engineering because of its high elasticity. However, its mechanical properties, including its rigidity and viscoelasticity, must be improved for compatibility with native cartilage. In this study, a set of PLCL/poly(l-lactic acid) (PLLA) blends was prepared by blending with different mass ratios of PLLA that range from 10 to 50%, using thermoplastic techniques. After testing the properties of these PLCL/PLLA blends, they were used to fabricate scaffolds by the 3D printing technology. The structures and viscoelastic behavior of the PLCL/PLLA scaffolds were determined, and then, the potential application of the scaffolds in cartilage tissue engineering was evaluated by chondrocytes culture. All blends demonstrate good thermal stability for the 3D printing technology. All blends show good toughness, while the rigidity of PLCL is increased through PLLA blending, and Young's modulus of blends with 10-20% PLLA is similar to that of native cartilage. Furthermore, blending with PLLA improves the processability of PLCL for 3D printing, and the compression modulus and viscoelasticity of 3D-printed PLCL/PLLA scaffolds are different from that of PLCL. Additionally, the stress relaxation time (t 1/2) of the PLCL/PLLA scaffolds, which is important for chondrogenesis, is dramatically shortened compared with the pure PLCL scaffold at the same 3D-printing filling rate. Consistently, the PLCL90PLLA10 scaffold at a 70% filling rate with much shorter t 1/2 is more conducive to the proliferation and chondrogenesis of in vitro seeded chondrocytes accompanied by upregulated expression of SOX9 than the PLCL scaffold. Taken together, these results demonstrate that blending with PLLA improves the printability of PLCL and enhances its potential application, particularly PLCL/PLLA scaffolds with a low ratio of PLLA, in cartilage tissue engineering.
Aliphatic
polyesters, such as poly(l-lactic acid) (PLLA),
poly(e-caprolactone) (PCL), and poly(l-lactide-co-caprolactone) (PLCL) copolymers, have been widely applied in biomedicine.[1] These polymers exhibit excellent mechanical properties,
biocompatibility, and biodegradability and can be manufactured into
various implantable devices. In particular, with the development of
three-dimensional (3D) printing technology, these polymers are promising
candidates for the construction of complex-shaped scaffolds in tissue
engineering.[2−5]Among these aliphatic polyesters, PLCL has been widely applied
in tissue engineering and tissue repair. PLCL is an amorphous copolymer
composed of a soft segment of ε-caprolactone moieties and a
hard segment containing l-lactide units.[6] It exhibits excellent mechanical properties as an elastomer
and has a controlled degradation rate.[7] Compared with other synthetic biodegradable polymers, PLCL as a
thermoplastic–elastomeric material presents good ductile behavior
with a high elongation at break and a high elastic recovery capacity.[8−12] PLCL has been approved by the US FDA for clinical applications in
vascular prostheses, peripheral nerve repair, and urethral reconstruction.[7−12] In particular, PLCL scaffolds exhibit mechanical properties of toughness
similar to native cartilage. Therefore, PLCL is a promising candidate
for the construction of mechano-stimulating tissue engineering scaffolds
for cartilages.[13]Various PLCL-based
scaffolds have been developed for cartilage
tissue engineering. Previously, because of their highly flexible and
elastic properties, single PLCL scaffolds were directly fabricated
using various approaches, such as salt impregnation, leaching, supercritical
fluid processing, gel pressing, laser micromachining, and thermal
crimping.[14−19] Subsequently, to improve mechanical properties and bioactivities,
various modified PLCL scaffolds have been developed, such as PLCL/collagen,
gelatin-incorporated PLCL, biphasic PLCL, fibrin and PLCL hybrid,
chitosan-modified PLCL, peptide-modified PLCL, polymer microspheres,
hydrogel-integrated PLCL, growth-factor-loaded PLCL, and 3D-printed
PLCL-based biofunctionalized scaffolds.[13,20−27] These scaffolds are promising for applications in cartilage tissue
engineering. However, the elastic modulus of most of these scaffolds
is lower than that of native cartilage or the optimal elastic modulus
for osteochondral repair.[18,28] In addition, the viscoelastic
properties of most of these scaffolds are unclear but crucial in cartilage
formation, repair, and regeneration.[29−32] Recently, it has been highlighted
that the viscoelasticity, rather than the elasticity of the matrix,
especially stress relaxation, is a key parameter in cartilage tissue
engineering.[32−35] Therefore, the mechanical properties of PLCL-based tissue engineering
scaffolds for cartilages must be improved; in particular, the rigidity
and stress relaxation should mimic those of native tissues.More recently, Ugartemendia et al. investigated
the properties of a composite comprising PLLA and PLCL. They discovered
that the toughness of PLLA was improved considerably by blending it
with PLCL. More interestingly, their results demonstrated that the
elastic modulus and tensile strength of blends with PLCL at ratios
of 60 or 80% increase compared with that of pure PLCL.[36] These results indicate that PLLA can improve
the mechanical properties of PLCL.In this study, the potential
application of PLCL/PLLA blends in
cartilage tissue engineering was investigated. A set of PLCL/PLLA
blends was prepared via thermoplastic technology
using different mass ratios of PLCL and PLLA at first. Subsequently,
the thermal, mechanical, and rheological properties as well as the
structures of the blends were determined. Furthermore, scaffolds of
these PLCL/PLLA blends were fabricated via melt-extrusion-based
3D printing due to both PLLA and PLCL can be 3D printed into a 3D
porous structure.[5,37] Furthermore, the macro-/microstructures
and mechanical properties of the scaffolds were determined. Finally,
the potential application of these scaffolds in cartilage tissue engineering
was evaluated by chondrocyte seeding, mRNA expression, and immunofluorescence
staining of the extracellular matrix (ECM) of cartilage.
Results and Discussion
Component Analysis of PLCL/PLLA
Blends
To confirm the chemical composition of the blends,
the composition
was analyzed using NMR. Figure shows the 1H NMR spectra of PLCL, PLLA, and PLCL50PLLA50
blend (initial mass ratio of 50:50). The signals at δ 1.35–1.67
ppm, δ 2.3 ppm, and δ 4.03 ppm, as shown in Figure A, represent the peaks of CH2CH2CH2, CH2CO, and CH2O of CL, respectively, whereas the signals at δ 1.55
and 5.2 ppm, as shown in Figure B, represent the peaks of CH3 and CH of
LA, respectively. As shown in Figure C, both the CL and LA signals are present in the 1H
NMR spectra of PLCL/PLLA blends, the lactic acid/co-caprolactone (LA/CL)
molar ratio in the PLCL copolymers can be calculated using the integration
ratio of peaks at 5.2 ppm for the LA unit and 4.03 ppm for the CL
unit.[38] In this study, the initial molar
composition of LA is nearly 77.5%, whereas that of CL is approximately
22.5% of the PLCL copolymer calculated by Figure A. The mass fraction of PLLA in the PLCL50PLLA50
blend (Figure C) is
approximately 47.50% after calculating the molar ratio of LA/CL, which
is slightly lower than the theoretical value. This decrease in the
mass fraction of PLLA in the blend may be due to the small amount
of thermal degradation of PLLA during the preparation through intramolecular
transesterification.[39] In general, these
results indicate that blending did not cause obvious chemical structural
changes in PLCL and PLLA.
Figure 1
1H NMR spectra for (A) PLCL, (B)
PLLA, and (C) PLCL50PLLA50.
1H NMR spectra for (A) PLCL, (B)
PLLA, and (C) PLCL50PLLA50.
Thermal Stability and Behavior of PLCL/PLLA
Blends
To evaluate the thermal stability of PLCL/PLLA blends
for fused deposition modeling (FDM), they were tested using TGA.[40]Figure A,B shows the profiles from the TGA and the derivative thermogravimetry
(DTG) of all samples. According to the TGA and DTG results, the decomposition
temperatures were extracted (Table ). Here, the temperature of 5 wt % weight loss of the
blends is designated as the onset temperature of thermal decomposition
(Tonset), which is an important indicator
for measuring the heat resistance of the material. The temperature
of the maximum thermal weight loss rate is designated as the maximum
decomposition rate temperature (Tmax).
The Tonset decreases from 307.9 °C
(PLCL) to approximately 295 °C (blends), whereas their Tmax shows no obvious changes. Interestingly,
all the PLCL/PLLA blends show two Tmax values, as shown by neat PLCL. Furthermore, it can be observed that
the maximum weight loss rate (Rmax1) increases
with PLLA rather than with pure PLCL, whereas Tmax1 increases only slightly. Therefore, the Tmax1 of PLCL can be attributed to the relatively low decomposition
temperature of LA, whereas the relatively constant Tmax2 is the decomposition temperature of CL. Meanwhile,
for all blends and the neat PLCL, both Tonset and Tmax1 are higher than those of neat
PLLA, which suggests that CL might confer a protective action on LA.[41] In general, all the PLCL/PLLA blends demonstrate
good thermal stability, and the temperatures of their decomposition
are high to about ∼300 °C.
Figure 2
(A) TGA, (B) DTG, (C)
DSC, and (D,E) DMA curves of PLCL/PLLA blends.
The arrows in (C) indicate the Tg of PLCL
and PLLA, respectively. (D) Storage modulus (E′)
and (E) loss factor (tan δ) of DMA.
Table 1
Summary of the TGA Results of PLCL/PLLA
Blendsa
Tmax/°C
Rmax/wt %
sample
Tonset/°C
1
2
1
2
PLCL
307.9
304.6
363.2
3.6
49.5
PLCL90PLLA10
296.4
305.1
363.6
8.3
53.3
PLCL80PLLA20
293.5
305.7
362.4
10.5
54.7
PLCL70PLLA30
297.4
307.2
362.2
10.1
59.3
PLCL60PLLA40
296.3
306.9
360.2
15.9
62.1
PLCL50PLLA50
293.3
309.6
360.4
13.1
62.0
PLLA
265.6
281.7
−
28.4
−
Note: Tonset, the onset temperature of thermal degradation; Tmax, the temperature of maximum thermal weight
loss rate;
and Rmax, the maximum weight loss rate.
(A) TGA, (B) DTG, (C)
DSC, and (D,E) DMA curves of PLCL/PLLA blends.
The arrows in (C) indicate the Tg of PLCL
and PLLA, respectively. (D) Storage modulus (E′)
and (E) loss factor (tan δ) of DMA.Note: Tonset, the onset temperature of thermal degradation; Tmax, the temperature of maximum thermal weight
loss rate;
and Rmax, the maximum weight loss rate.Furthermore, the thermal properties
of the blends were determined
by differential scanning calorimetry (DSC) (Figure C). Table shows the values of thermal properties of the samples
obtained from the DSC curves. The result of PLCL only shows one glass-transition
temperature (Tg) at approximately 15 °C
without the crystallization temperature (Tc) and melting temperature (Tm), which
is consistent with the properties of the amorphous copolymer. However,
it is clear that PLLA shows a single Tg at approximately 59.6 °C. Interestingly, only a single Tg is distinguishable from the PLCL90PLLA10 blend
at 16.5 °C, indicating that this blend is completely miscible.[36] In contrast, two Tg values, Tg1 and Tg2, of the blends at 20–50% mass ratio of PLLA can be
seen, which can be ascribed to PLCL and PLLA, respectively, indicating
these blends are partially miscible.[36,42] As shown in Figure C, a distinct “cold
crystallization” of PLLA occurs at approximately 112 °C,
and no crystal peak is observed for pure PLCL, whereas crystallization
peaks appear in all PLCL/PLLA blends. The Tc of all PLCL/PLLA blends differed from that of pure PLLA (Table ). In particular,
the Tc of the PLCL90PLLA10 blend is the
highest (nearly 128.3 °C); subsequently, the Tc decreases with increasing PLLA and gradually approaches
that of pure PLLA. In contrast, the enthalpy of cold crystallization
(ΔHc) and the melting enthalpy (ΔHm) of the blends increase with the amount of
PLLA. Together, these results indicate that after blending, PLCL retains
its amorphous form, whereas PLLA demonstrates the crystallizability.[36,41] However, the values of ΔHm –
ΔHc are constant around 7–10
J/g among all blends, indicating that the crystallinity in blends
do not vary substantially. This finding is confirmed by the results
of X-ray diffraction (XRD) (Figure S2).
The XRD spectra of PLCL and blends exhibit two main diffraction peaks
at 2θ angles of 17.0 and 19.4° approximately, suggesting
that the changes of the crystallinity in blends are not significant
after PLLA addition. The Tm of the blends
are increased from 172.9 to 176.4 °C with the increase of the
ratios of PLLA, which are significantly lower than the temperatures
of decomposition of them. On the other hand, this result indicates
that the hot processing temperature of the blends should be higher
than the Tm of them, and it was 185 °C
for extrusion and FDM in our current study.
Table 2
Thermal
Properties of PLCL/PLLA Blends
sample
Tg1/°C
Tg2/°C
Tc/°C
ΔHc/J·g–1
Tm/°C
ΔHm/J·g–1
PLCL
15.2
−
−
−
−
−
PLCL90PLLA10
16.5
−
128.3
15.0
172.9
26.8
PLCL80PLLA20
15.6
48.9
127.9
38.9
174.7
45.1
PLCL70PLLA30
15.3
52.1
118.2
43.5
174.4
53.2
PLCL60PLLA40
16.8
51.1
114.3
52.8
175.4
58.4
PLCL50PLLA50
18.8
55.6
110.3
59.0
176.4
66.2
PLLA
−
59.6
112.0
55.4
176.3
62.7
Figure D shows
the curves of the storage modulus (E′) of
the blends as a function of temperature after dynamic thermomechanical
analysis (DMA) tests. It is apparent that the E′
values of all the PLCL/PLLA blends are higher than that of pure PLCL.
PLLA is a polymer that displays generally high modulus, and blending
it to PLCL can increase the overall rigidity of the blends.[36] Also, the inter- and intramolecular interactions
of PLCL and PLLA could also be a factor, influencing the storage modulus
level. Figure E shows
the loss factor (tan δ) of the blends. Consistent with the DSC
results, a single drop and a single peak appeared in the tan δ
curves of PLCL90PLLA10, indicating that the blend is completely miscible.
For blends with high PLLA ratios, two tan δ peaks are discernible.
The tan δ1 corresponds mainly to the PLCL amorphous
phase (approximately 35 °C), whereas tan δ2 to
the PLLA amorphous phase (approximately 76 °C). Furthermore,
a shift in Tg is evident, indicating that
the blends at high ratios of PLLA are partially miscible. The DSC
and DMA results in our study are similar to those of a previous study.
Ugartemendia et al. discovered that PLLA/PLCL blends
indicated a miscibility window below 40 wt % of the PLCL content,
whereas two different phases can be assumed with two Tg values for PLLA: PLCL ratios of 20:80, 40:60, and 50:50.[36] Accordingly, it may be assumed that two phases
are formed in the blends; however, the depression of Tg2 and the Tg shift suggests
that PLLA and PLCL are partially miscible with good interfacial interactions
between them.[43,44] Notably, the Tg values of the blends in the DMA curves are higher than
those of the same sample by DSC. This may be due to the different
measuring mechanisms of DMA and DSC.[45] Furthermore,
the viscoelastic behavior of blends was evaluated by E′ and tan δ as functions of temperature.[46] Therefore, the differences in the DMA results
between the blends and PLCL demonstrate that their viscoelastic behaviors,
especially their relaxation mechanisms, are changed by blending with
PLLA.
Rheological Properties of PLCL/PLLA Blends
Rheological parameters, such as complex viscosity (η*), storage
modulus (G′), loss modulus (G″), and loss tangent (tan δ), can be used to evaluate
the mechanical properties and processability of the blends.[47] In this study, to investigate the effects of
different mass fractions of PLLA on the rheological behaviors of PLCL/PLLA
blends, frequency sweeps were performed from 0.1 to 100 rad/s at 185
°C. According to the values of Tm and Tmax of the PLLA and PLCL/PLLA blends
in the TGA test, it is rational to assume that all the polymers are
in a viscous flow state during the rheological test without obvious
decomposition.Figure shows the rheological properties (η*, G′, G″, and tan δ) of the blends
with angular frequency (ω). As shown in Figure A, the η* values of all polymers decrease
with increasing ω, indicating that all the polymer melts are
non-Newtonian pseudoplastic fluids and display shear-thinning (pseudo
plastic) properties within the detection frequency range. Therefore,
alignment, rearrangement, or disentanglement of polymer chain segments
along the shear stress occurred in all the PLCL/PLLA blends, pure
PLCL, and PLLA melts during the test with the increase of ω.[48] It is clear that the values of η*, G′, and G″ of PLCL are the
highest in all the polymer melts, suggesting that the entanglement
density of PLCL is the highest.[49] However,
the G′ and G″ values
of PLLA are lower than that of PLCL in all frequency ranges, indicating
the rigidity of PLLA is higher than that of PLCL which is inversely
related to the G′ and G″.[50] The values of η*, G′,
and G″ of the blends decrease with the addition
of PLLA. Consistent with the molecular weight of PLCL and PLLA, the
η* value of PLCL is higher than that of PLLA. The addition of
PLLA widens the molecular-weight distribution of the PLCL/PLLA blends,
compared with PLCL, which is helpful for the reduction of the viscosity
and energy consumption of PLCL during the process. Specially, the
changes caused by broadening of molecular-weight distribution are
so significant that the η*, G′, and G″ values of PLCL/PLLA blends with 40% and 50% PLLA
are even lower than those of neat PLLA. These results demonstrate
that blending with PLLA improves the melt flowability of PLCL and
reduces the energy consumption during the process, which is beneficial
for reducing the dimensional instability caused by the extrusion swelling
effect and for improving the processability of the blends.
Figure 3
Rheological
properties of PLCL/PLLA blends as a function of angular
frequency at 185 °C. (A) Complex viscosity; (B) storage modulus;
(C) loss modulus; and (D) loss tangent.
Rheological
properties of PLCL/PLLA blends as a function of angular
frequency at 185 °C. (A) Complex viscosity; (B) storage modulus;
(C) loss modulus; and (D) loss tangent.Tan δ is calculated by G″/G′ and is typically used to describe the damping
characteristics of materials. As shown in Figure D, the tan δ value of PLCL remains
at a low level in all frequency ranges, which is consistent with its
high elastic characteristics. However, the value of PLLA decreases
from a high value at a low frequency to a low value of approximately
0 at high frequencies, indicating its good rigidity. Interestingly,
unlike PLCL and PLLA, peaks appear in the curves of all the blends.
These results suggest that the viscoelasticity of PLCL is altered
after blending with PLLA.
Morphologies and Tensile
Properties of PLCL/PLLA
Blends
SEM micrographs of the cryo-fractured surfaces of
the PLCL/PLLA blends are shown in Figures and S1. The morphology
of polymer blends is useful for determining the miscibility of the
blends.[51] As shown, the surfaces of all
the samples are uneven but without wire drawing, indicating that brittle
fracture is happened, which is consistent with the high storage modulus
(E′) at low temperature in the DMA test. It
can be seen that blending with PLLA appears to induce the formation
of lamellar structures on the surfaces of the PLCL/PLLA blends; furthermore,
no distinguishable interface but co-continuous morphologies can be
observed. These results indicate that PLCL and PLLA might be miscible
or at least miscible at the interface where good interfacial interactions
were formed, which is consistent with the DSC and DMA results.
Figure 4
SEM images
of the surfaces of the embrittled-broken samples. (A)
PLCL; (B) PLCL90PLLA10; (C) PLCL80PLLA20; (D) PLCL70PLLA30; (E) PLCL60PLLA40;
(F) PLCL50PLLA50; and (G) PLLA.
SEM images
of the surfaces of the embrittled-broken samples. (A)
PLCL; (B) PLCL90PLLA10; (C) PLCL80PLLA20; (D) PLCL70PLLA30; (E) PLCL60PLLA40;
(F) PLCL50PLLA50; and (G) PLLA.Next, the microstructures of the tensile-fractured surfaces of
the PLCL/PLLA blends were observed via SEM. As shown
in Figure A, pure
PLCL shows a typical smooth fracture surface of elastomeric polymers,
that is consistent with the observed deformation spontaneous recovery
during the stretch-breaking test due to its high elastic recovery
capacity.[8−12] On the contrary, PLLA shows a typical smooth fractured surface of
brittle polymers that lacks obvious deformation during the tensile
test.[36] For PLCL90PLLA10, the fracture
surface is much similar to that of pure PLCL. While, for PLCL/PLLA
blends with a high PLLA ratio, the fracture surfaces become rougher,
and orderly arranged fiber-like structures appear and increase with
the increase in PLLA. These fracture surface morphologies of the blends
indicate that polymer segments are rearranged along the direction
of tensile force. Therefore, plastic deformation and typical ductile
fracture might occur during the tensile tests.[36] Particularly, for PLCL50PLLA50, the smooth and rough phases
on the surface are clearly distinguishable, which might correspond
to the PLLA and PLCL phases, respectively. This result confirms that
both PLCL and PLLA show a ductile fracture behavior; however, the
lengths of fiber-like structures of PLCL and PLLA are different due
to their different elongation at break.[36] In addition, this result also indicates that apparent trend of phase
separation appeared in PLCL50PLLA50. However, for the PLCL/PLLA blend
with 10–40% PLLA, no obvious phase separation can be found
from the fracture surface.
Figure 5
(A) SEM images of the tensile-fractured surfaces
of PLCL/PLLA blends.
(a) PLCL; (b) PLCL90PLLA10; (c) PLCL80PLLA20; (d) PLCL70PLLA30; (e)
PLCL60PLLA40; (f) PLCL50PLLA50; and (g) PLLA. (B,C) Typical stress–strain
curves of PLCL/PLLA blends at different mass ratios.
(A) SEM images of the tensile-fractured surfaces
of PLCL/PLLA blends.
(a) PLCL; (b) PLCL90PLLA10; (c) PLCL80PLLA20; (d) PLCL70PLLA30; (e)
PLCL60PLLA40; (f) PLCL50PLLA50; and (g) PLLA. (B,C) Typical stress–strain
curves of PLCL/PLLA blends at different mass ratios.Figure B,C
shows
the representative tensile curves of neat PLCL, PLLA, and their blends
at different compositions. The neat PLCL exhibits typical properties
of ductile fracture with a high elongation at break and low tensile
strength but without obvious yield point. The pure PLLA also displays
properties of ductile fracture following a distinct yield point and
a lowest elongation at break and highest tensile strength. All PLCL/PLLA
blends also underwent ductile fracture but with different elongation
at break and different tensile strength. Interestingly, the tensile
strength of all the PLCL/PLLA blends is higher than that of PLCL,
whereas the elongation at break of the blends is smaller than it.
In addition, distinct yield points are observed for blends with 30–50%
PLLA compared with pure PLLA. However, for PLCL90PLLA10 and PLCL80PLLA20,
the yield points are much lower than that of pure PLCL. Particularly,
it is discovered that the yield strengths of the blends enhanced with
the increase in PLLA, especially with 30–50% PLLA. These results
indicate that the addition of PLLA increases the rigidity and stiffness
of PLCL.The main tensile properties determined from these curves
(Figure B,C), such
as Young’s
modulus (elastic modulus), tensile strength, and elongation at break,
are presented in Table . The elastic modulus of pure PLCL is as low as 3.66 MPa, the tensile
strength is 30.41 MPa, and the elongation at break is as high as 974.47%.
In contrast, the elastic modulus of pure PLLA is 877.51 MPa, the tensile
strength is 47.21 MPa, and the elongation at break is only 19.7%.
Compared with neat PLCL, the elastic modulus of the PLLA-blended PLCL
increases significantly from 3.66 to 665.63 MPa, indicating that the
addition of PLLA can increase the rigidity of PLCL, which is consistent
with the results of DMA. In particular, the elastic moduli of PLCL,
PLCL90PLLA10, and PLCL80PLLA20 appear similar to the modulus of native
cartilage.[18,28] The PLCL/PLLA blends exhibit
higher tensile strengths than the neat PLCL, whereas the elongation
at break decreases from 974.47 to 509.45%. Furthermore, compared with
pure PLCL, the differences in tensile strength of the blends with
10–30% PLLA are significant, whereas the elongation at break
of all blends decrease significantly. Interestingly, the values of
tensile strength and elongation at break for PLCL/PLLA blends with
10–40% PLLA do not differ significantly (Table S1). These is due to the different fracture behaviors
of different blends, as shown in Figure B,C. Notably, the elastic modulus of the
blend with 30% PLLA increases suddenly by more than 100 times compared
with the blends with 10–20% PLLA (∼5 MPa) and the neat
PLCL. Furthermore, the area below stress–strain curves was
calculated to evaluate the fracture energy of blends based on Figure B. As shown in Figure S3, the area was not significantly different
between PLCL and the blends except PLCL50PLLA50. Therefore, with the
addition of PLLA, the toughness of PLCL was almost preserved, while
the rigidity and stiffness of PLCL were improved.
Table 3
Tensile Properties of PLCL/PLLA Blendsa
sample
E (MPa)
σmax (MPa)
εu (%)
PLCL
3.66 ± 0.57
30.41 ± 2.07
974.47 ± 79.11
PLCL90PLLA10
4.69 ± 0.34
37.72 ± 1.56
753.30 ± 33.77
PLCL80PLLA20
4.98 ± 0.29
37.86 ± 1.94
719.19 ± 57.35
PLCL70PLLA30
520.79 ± 22.58
36.66 ± 2.89
688.21 ± 73.23
PLCL60PLLA40
609.92 ± 10.83
33.64 ± 4.03
642.51 ± 62.03
PLCL50PLLA50
665.63 ± 19.04
30.26 ± 3.40
509.45 ± 23.55
PLLA
877.51 ± 32.30
47.21 ± 4.93
19.70 ± 0.40
Note: E, elastic
modulus; σmax, tensile strength; and εu, the ultimate strain or elongation at break.
Note: E, elastic
modulus; σmax, tensile strength; and εu, the ultimate strain or elongation at break.
Morphologies of 3D-Printed
PLCL/PLLA Scaffolds
Figure shows the
3D printing paths (Figure A), macrostructures (Figure B), and microscopic structures of the longitudinal
sections (Figure C)
of the 3D-printed scaffolds. As shown in Figure B, the 3D structures of all the 3D-printed
scaffolds of the blends and PLCL are consistent with the designed
structure, and the printed lines are continuous with no breakage.
The pores of all the scaffolds of the blends are regular and evenly
distributed, whereas the sizes of the pores are decreased with the
increase in the filling rate. The typical microstructures of the edges
and longitudinal sections of the PLCL/PLLA scaffolds are shown in Figure C. As shown, the
printed lines are smooth, and the pores are uniform in size and distribute
evenly and interconnectedly.
Figure 6
(A) Paths of the 3D-printing of scaffolds; (B)
macroscopic structures
of the scaffolds with different filling rates of PLCL/PLLA blends
at different mass ratios; and (C) microscopic surface structures of
the side and longitudinal section of PLCL70PLLA30 scaffolds with different
filling rates.
(A) Paths of the 3D-printing of scaffolds; (B)
macroscopic structures
of the scaffolds with different filling rates of PLCL/PLLA blends
at different mass ratios; and (C) microscopic surface structures of
the side and longitudinal section of PLCL70PLLA30 scaffolds with different
filling rates.Considering that the printed structures
using both PLCL and PLLA
will be shrunk, owing to their viscoelastic properties induced relaxation
after melt extrusion,[52] the shrinkage of
the printed scaffolds was measured, and the results are shown in Table . Clearly, the length,
width, and height of the scaffolds of all the PLCL/PLLA blends reduce,
owing to the temperature change during 3D printing. These results
suggest that the shrinkage ratios during the heat–cool process,
such as melt-extrusion 3D printing using PLCL/PLLA blends, should
be considered in the future.
Table 4
Shrinkage Ratios
of the 3D-Printed
Scaffolds with 70% Filling Rate
scaffolds
setting size (length × width × height) (mm)
length (mm)
shrinkage-length
(%)
width (mm)
shrinkage-width (%)
height (mm)
shrinkage-height (%)
PLCL
8 × 8 × 3
6.97 ± 0.047
12.94 ± 0.59
6.62 ± 0.098
17.13 ± 1.22
2.98 ± 0.023
0.67 ± 0.77
PLCL90PLLA10
8 × 8 × 3
6.99 ± 0.063
12.66 ± 0.79
6.79 ± 0.074
15.13 ± 0.92
2.76 ± 0.013
7.92 ± 0.42
PLCL80PLLA20
8 × 8 × 3
6.88 ± 0.038
14.06 ± 0.47
6.71 ± 0.053
16.12 ± 0.66
2.79 ± 0.020
7.00 ± 0.67
PLCL70PLLA30
8 × 8 × 3
7.00 ± 0.071
12.5 ± 0.89
6.80 ± 0.082
15.06 ± 1.03
2.77 ± 0.020
7.67 ± 0.67
PLCL60PLLA40
8 × 8 × 3
6.86 ± 0.048
14.22 ± 0.60
6.64 ± 0.039
16.97 ± 0.48
2.80 ± 0.050
6.83 ± 1.67
PLCL50PLLA50
8 × 8 × 3
7.00 ± 0.074
12.56 ± 0.92
6.79 ± 0.074
15.13 ± 0.92
2.80 ± 0.000
6.67 ± 0.00
Mechanical Properties of 3D-Printed Scaffolds
Furthermore, the stress relaxation behaviors of the 3D-printed
scaffolds were characterized. Figure shows the stress relaxation curves of the 3D-printed
PLCL/PLLA scaffolds with a 70% fill rate. As shown, the stress relaxation
curves of all the scaffolds are nonlinear, indicating that PLCL, PLLA,
and the blends are typical viscoelastic materials.[53] All the 3D-printed scaffolds reach their maximum stresses
in a short duration (approximately 30 s) at the same strain; however,
their stress relaxation times (t1/2) are
different significantly. In particular, the t1/2 of the scaffolds of the blends is shorter than that of
PLCL and PLLA. In addition, it is observed that the maximum compressive
stress (σmax) of the blends increased with the addition
of PLLA compared with PLCL.
Figure 7
Stress relaxation curves of the 3D-printed scaffolds
with 70% filling
rate of PLCL/PLLA blends at different mass ratios.
Stress relaxation curves of the 3D-printed scaffolds
with 70% filling
rate of PLCL/PLLA blends at different mass ratios.Next, the values of elastic modulus (E),
σmax, and t1/2 of all
the 3D-printed
scaffolds were determined, as shown in Table . E and σmax denote important indexes of rigidity and pressure-resistant capabilities
of a material. It is clear that when the scaffolds are at same filling
rates, the scaffolds of PLCL shows the lowest compressive stress,
whereas PLLA shows the highest. Compared with neat PLCL, the values
of E and σmax of the scaffolds of
all PLCL/PLLA blends with the same filling rates increase significantly.
The significantly increased E indicates that the
rigidities of the scaffolds of the blends are effectively enhanced
by the addition of PLLA compared with that of neat PLCL. The compression
modulus of the PLCL/PLLA scaffolds increases from nearly 0.5 MPa to
more than 30 MPa, even at lower ratios of PLLA. Furthermore, it is
discovered that the values of E, σmax, and t1/2 of scaffolds of the same blends
increase significantly with the increase in the filling rate during
3D printing, indicating that the mechanical properties of the 3D-printed
scaffolds of the blends are adjustable by selecting suitable blending
ratios of PLCL/PLLA and 3D printing parameters. It is noteworthy that
the values of t1/2 of all the scaffolds
of the PLCL/PLLA blends are smaller than those of the neat PLCL, indicating
that blending with PLLA can shorten the relaxation times and change
the viscoelastic property of the PLCL scaffold. In this study, t1/2 indicates the time for the stress to be
relaxed to half of the initial value, which is an important parameter
for characterizing the viscoelasticity of the scaffold material.[54]
Table 5
Mechanical Properties
of the 3D-Printed
Scaffolds of PLCL/PLLA Blends with Different Filling Ratesa
scaffolds
infill ratio
(%)
E (MPa)
σmax (MPa)
t1/2(s)
PLCL
40
0.52 ± 0.07
0.07 ± 0.003
110.62 ± 8.24
50
0.76 ± 0.04
0.12 ± 0.009
155.13 ± 7.60
60
0.96 ± 0.05
0.15 ± 0.005
177.93 ± 15.77
70
1.60 ± 0.29
0.27 ± 0.046
170.62 ± 14.13
PLCL90PLLA10
40
34.03 ± 5.06
3.34 ± 0.53
10.36 ± 2.91
50
42.45 ± 0.29
5.27 ± 1.40
11.12 ± 2.41
60
54.82 ± 1.84
5.51 ± 0.88
16.00 ± 1.73
70
62.40 ± 6.13
7.47 ± 0.56
23.32 ± 2.21
PLCL80PLLA20
40
45.45 ± 2.46
5.06 ± 0.92
17.17 ± 0.61
50
51.88 ± 4.81
5.82 ± 0.47
17.77 ± 2.43
60
56.74 ± 5.08
6.24 ± 0.52
19.23 ± 1.65
70
67.89 ± 13.41
6.99 ± 1.20
19.81 ± 0.66
PLCL70PLLA30
40
42.26 ± 1.24
5.76 ± 0.69
16.64 ± 2.03
50
56.19 ± 8.95
6.12 ± 2.00
23.97 ± 9.94
60
63.81 ± 4.50
6.64 ± 0.49
21.27 ± 1.15
70
72.44 ± 16.34
9.98 ± 2.27
37.64 ± 13.49
PLCL60PLLA40
40
49.37 ± 7.42
5.50 ± 2.00
20.48 ± 5.04
50
56.73 ± 5.44
6.00 ± 1.99
32.79 ± 5.20
60
70.58 ± 6.70
8.04 ± 0.89
36.08 ± 4.17
70
76.97 ± 6.33
9.80 ± 1.37
40.07 ± 4.95
PLCL50PLLA50
40
53.84 ± 12.73
7.00 ± 2.16
41.32 ± 0.74
50
67.35 ± 8.16
7.49 ± 1.39
48.94 ± 15.76
60
81.86 ± 4.35
8.81 ± 0.12
49.48 ± 7.08
70
97.26 ± 4.78
13.55 ± 2.52
103.77 ± 11.61
PLLA
40
68.84 ± 12.31
3.77 ± 1.31
−
50
134.69 ± 7.70
17.87 ± 1.28
341.64 ± 10.13
60
163.53 ± 16.89
20.22 ± 1.02
607.34 ± 66.41
70
228.04 ± 20.41
25.27 ± 1.94
1865.61 ± 657.66
Note: infill ratio,
filling rate
of 3D printing; E, elastic modulus; σmax, compressive strength; and t1/2, stress
relaxation time.
Note: infill ratio,
filling rate
of 3D printing; E, elastic modulus; σmax, compressive strength; and t1/2, stress
relaxation time.
Chondrocyte Growth and Gene Expression
Finally, to
evaluate the potential application of the 3D-printed
scaffolds in cartilage tissue engineering, the effects of three scaffolds
with different mechanical properties on chondrocyte proliferation
and genes expression were tested. Notably, the 70% filling rate of
3D-printed scaffolds was set up based on the findings that the scaffolds
with pore size between 250 and 500 μm were better for chondrocyte
proliferation and ECM production.[55] As
shown in Figure A,
it can be found that the OD values of chondrocytes on PLCL90PLLA10
and PLCL50PLLA50 scaffolds after 21 days culture are significantly
higher than that of PLCL scaffold at the same 70% filling rate. This
result indicates that the scaffolds of PLCL/PLLA blends are beneficial
for chondrocyte growth than the PLCL scaffold. Furthermore, the mRNA
expressions of chondrocyte seeding on different scaffolds are different
(Figure B). Interestingly,
although the expression of COL2A1 gene among the three groups shows
no significant difference, the expression of ACAN and SOX9 of chondrocytes
seeding on the PLCL90PLLA10 scaffold is significantly higher than
that of the cells on PLCL50PLLA50 and PLCL scaffolds, respectively.
In addition, positively stained type II collagen is observed to be
evenly distributed along the 3D-printed lines in all the three kinds
of scaffolds (Figure C), indicating that chondrocytes maintain the bioactivity to synthesize
type 2 collagen after 21 days culture on the scaffolds. Taken together,
these results suggest that the PLCL90PLLA10 scaffold can promote chondrocyte
proliferation, increase the expressions of ACAN and SOX9, and effectively
express type 2 collagen.
Figure 8
(A) CCK-8 assay of the chondrocytes cultured
on the scaffold after
21 days of culture. n = 4; *p <
0.05, **p < 0.01. (B) mRNA expression levels of
ACAN, SOX9, and collagen II in chondrocytes cultured on different
scaffolds for 21 days. n = 3, *p < 0.05. (C) Immunofluorescence staining results of type II collagen
on chondrocytes cultured on different scaffolds for 21 days.
(A) CCK-8 assay of the chondrocytes cultured
on the scaffold after
21 days of culture. n = 4; *p <
0.05, **p < 0.01. (B) mRNA expression levels of
ACAN, SOX9, and collagen II in chondrocytes cultured on different
scaffolds for 21 days. n = 3, *p < 0.05. (C) Immunofluorescence staining results of type II collagen
on chondrocytes cultured on different scaffolds for 21 days.It is well known that the mechanical property of
the scaffold plays
important roles for cartilage tissue engineering and chondrogenesis.
It is reported that the optimal elastic modulus for a construct for
osteochondral repair is between 1 and 50 MPa via computational
analysis.[18,56] More recently, it is found that the viscoelasticity,
especially the stress relaxation of the scaffold, instead of the elasticity
of the matrix is crucial in cartilage formation, repair, regeneration,
and cartilage tissue engineering.[29−35] Chaudhuri et al. investigated the effect of stress
relaxation of viscoelastic hydrogels on cartilage formation and discovered
that a faster relaxation promoted cartilage matrix formation.[32] In this study, the effects of mechanical properties
of the 3D-printed scaffolds on the proliferation and genes expression
of chondrocyte were investigated. 3D-printed scaffolds of PLCL, PLCL90PLLA10,
and PLCL50PLLA50 with 70% filling rate were selected, and they display
complete different mechanical properties. Particularly, as shown in Figure and Table , the PLCL scaffold displays
the longest t1/2, PLCL50PLLA50 with the
longest t1/2 of the blends, while PLCL90PLLA10
exhibits much shorter t1/2. While as shown
in Figure , compared
with scaffolds of PLCL, the scaffolds of PLCL90PLLA10 and PLCL50PLLA50
can promote the growth of chondrocytes. In addition, compared with
scaffolds of PLCL and PLCL50PLLA50, respectively, the PLCL90PLLA10
scaffold increases the expressions of ACAN, a gene for aggrecan, an
important ECM component of chondrocyte; and SOX9, a key transcription
factor for chondrogenesis.[57,58] These findings indicate
that the PLCL/PLLA blend with a lower PLLA content, particularly the
PLCL90PLLA10 scaffold with fast relaxation, is favorable for chondrogenesis,
which is consistent with the finding of Chaudhuri et al.(32)
Conclusions
PLCL/PLLA blends are prepared using melt-extrusion methods with
different mass ratios of PLLA from 10 to 50%. The blends exhibit good
thermal stabilities. It is found that the miscibility of the PLCL/PLLA
blends is variable; however, it is obvious that blending PLLA enhances
the rigidity of PLCL and improves its melt fluidity, which result
in the good printability of all PLCL/PLLA blends during the 3D printing
of scaffolds. Notably, the mechanical properties of the 3D-printed
scaffolds are controllable by changing the PLCL/PLLA ratios of the
blends and the filling rates during 3D printing. Furthermore, blends
or scaffolds with lower PLLA ratios demonstrate favorable tensile
moduli, complex viscosity, compression modulus, and relaxation times
for cartilage tissue engineering. In particular, the scaffolds of
PLCL90PLLA10 at a 70% filling rate with shorter t1/2 hold great promise in cartilage tissue engineering.
Materials and Methods
Materials
Both
PLCL and PLLA were
supplied by Jinan Daigang Biomaterial Co., Ltd. The average molecular
weight of PLLA was ∼100 kDa, and the polydispersity index (D) was less than 2.0. The l-lactide/ε-caprolactone
in the molar ratio of PLCL was approximately 50:50, the intrinsic
viscosity was 2.9 g/dL (∼400 kDa), and the D was less than 2.0. Analytically pure dichloromethane was purchased
from Tianjin Feng Chuan Chemical Reagent Technology Co., Ltd., China.
Phosphate buffer (pH = 7.3–7.4) was purchased from Beijing
Solarbio Science & Technology Co., Ltd, China. The cell counting
kit-8 (CCK-8; CK04) was bought from Dojindo (Japan). The RNAlater
(AM7020) was bought from Invitrogen (USA), and the E.Z.N.A. HP total
RNA kit (R6812) was purchased from Omega Bio-tek (Canada). The GoScriptTM
reverse transcription kit (A5000) and Hot Start fluorescent PCR core
reagent kit (A6000) were purchased from Promega (UK). Mouse monoclonal
anti-type II collagen primary antibody was purchased from Novus (USA),
and FITC-labeled goat anti-mouse secondary antibody was purchased
from EarthOx (USA).
Preparation of PLCL/PLLA
Blends
Different
mass ratios of PLCL and PLLA (Table ) were swelled in 10 times volume of dichloromethane
for 6 h, followed by stirring to obtain homogeneous mixtures. The
mixed solutions were poured into Petri dishes and then placed in an
electric vacuum drying oven to remove the solvent under vacuum at
80 °C for 12 h. Subsequently, the dried products were extruded
through a mini-extruder (FM-12, China) of barrel length 19.72 cm,
inlet diameter 11.88 mm, and outlet diameter 1.7 mm at 185 °C
and 100 r/min to obtain the PLCL/PLLA blends. Finally, the blends
were dried again under vacuum at 80 °C for 6 h and then used
in the following experiments.
Table 6
Mass Ratios for PLCL/PLLA
Blends
sample
PLCL/%
PLLA/%
PLCL
100
0
PLCL90PLLA10
90
10
PLCL80PLLA20
80
20
PLCL70PLLA30
70
30
PLCL60PLLA40
60
40
PLCL50PLLA50
50
50
PLLA
0
100
Characterization
of PLCL/PLLA Blends
Nuclear Magnetic Resonance
Spectroscopy
(1H NMR)
The composition of the PLCL/PLLA blend
was analyzed using a nuclear magnetic resonance instrument (NMR, Bruker,
400 MHz, Germany). All experiments were performed using tetramethylsilane
as an internal standard and CDCl3 as the solvent. The 1H NMR spectrum was recorded with 24 repetitions and a 3 s
relaxation time.
Thermogravimetric Analysis
TGA
was performed using a thermogravimetric analyzer (Q500, TA Co., USA)
based on a previously reported procedure.[59] Briefly, with a gas flow rate of 50 mL/min and under a nitrogen
atmosphere, each of the vacuum-dried blends was heated from room temperature
to 500 °C at a heating rate of 10 °C/min, and the temperature
rise curve was recorded. Thermal kinetic analysis was performed using
the software Origin. The weight of the sample was between 5 and 10
mg in all cases.
Differential Scanning
Calorimetry
DSC studies on the blends were performed using
a differential scanning
calorimetry system (DSC 3+, Mettler Toledo Co., Switzerland).
The sample weight was between 5 and 10 mg in all cases. Each of the
blends was tested based on a previous study.[49] Briefly, under a nitrogen atmosphere at a gas flow rate of 20 mL/min,
the blend was heated from room temperature to 200 °C at a heating
rate of 10 °C/min and maintained at this temperature for 5 min
to eliminate the thermal history; subsequently, it was cooled to −100
°C at a cooling rate of 10 °C/min. After maintaining the
samples at −100 °C for 5 min, they were reheated from
−100 to 200 °C at a rate of 20 °C/min. Thermal properties
were measured in the second scan, and the mid-points of the start
and end of the transition in the DSC curves were used as the glass-transition
(Tg) value.
Dynamic
Thermomechanical Analysis
To perform DMA analysis, rectangular
samples measuring approximately
20 mm (length) × 4 mm (width) × 0.5 mm (thickness) were
prepared after hot pressing the blends into films. A DMA 242 instrument
(NETZSCH Co., Germany) was operated in the tensile mode at an oscillation
frequency of 3.333 Hz with a static force of 0.5 N and oscillation
amplitude of 15 μm. The samples were measured over a temperature
range from −120 to 150 °C at a heating rate of 3 °C/min
under nitrogen gas purging.[60] Five identical
specimens (n = 5) of each blend were tested. The
measured length was 10 mm in all experiments except the catching in
the clamps. The Tg values were obtained
from the peaks of tan δ curves.
Rheological
Properties
The dynamic
rheological properties of the blends were determined using a strain-controlled
rheometer (MCR 302, Anton Paar Co., Austria) equipped with parallel
plates of diameter of 10 mm and a gap of approximately 0.15 mm. Frequency
sweep experiments were performed at 185 °C under a nitrogen atmosphere.[41] The frequency ranged from 0.1 to 100 rad/s in
an oscillatory shear at a 5% strain.
Morphology
To observe the morphologies
of the PLCL/PLLA blends, the samples were broken by hand after embrittling
them in liquid nitrogen.[60] The obtained
specimens were coated with gold using a sputter coater (BAL-TEC SCD
005, Leica Co., Germany) for 5 min, and the fractured surfaces of
the broken specimens were observed using a scanning electronic microscope
(SUPRA 55VP Zeiss, Germany) at an acceleration voltage of 10.0 kV.
Tensile Behavior
Tensile tests
were performed at room temperature using an electron universal testing
machine (3345, Instron Co., USA). Rectangular samples were prepared,
as described in the DMA test section, with n = 5.
All the experiments were performed using a measurement length of 100
mm and a test speed of 10 mm/min. The elastic modulus was determined
from the slope of the initial linear portion of the stress–strain
curve.[61] Additionally, morphological changes
of the PLCL/PLLA blends after stretch breaking were observed.[36] Briefly, samples were prepared via the stretching-breaking method using an Instron 3345 testing machine
at a test speed of 10 mm/min. The obtained specimens were coated with
gold and observed, as described above.
Three-Dimensional
Printing of PLCL/PLLA Composite
Scaffolds
A frame-free rectangular parallelepiped computer
aided design (CAD) model measuring 8 mm × 8 mm × 3 mm (length
× width × height) was designed using 123D Design 2.2.14
and saved in STL format. Subsequently, the file was imported into
slicing software Simplify 3D 4.1.0, and the corresponding parameters
were set as follows: layer height: 0.2 mm; filling method: straight
line; filling rate: 40, 50, 60, and 70%; filling angle: 90/180°;
printing temperature: 185 °C; and printing speed: 3 mm/s. The
PLCL/PLLA composite scaffolds were 3D printed using a customized desktop
three-axis stepper motor controlled by a single-head melt-extrusion
3D printer.
Characterization of 3D-Printed
PLCL/PLLA Scaffolds
The
apparent structures
of the 3D-printed scaffolds were first observed under a stereo microscope
(M165 C, Leica Co., Germany). Subsequently, the scaffolds were cut
along the longitudinal axis and sputter-coated with gold using a sputter
coater (BAL-TEC SCD 005, Leica Co., Germany) for 5 min. Finally, the
internal microscopic structures were observed using a scanning electron
microscope (MERLIN Compact, Zeiss Co., Germany) at an acceleration
voltage of 10.0 kV.
Shrinkage
Considering
the shrinkage
of both PLCL and PLLA after melt extrusion,[52] we measured the shrinkages of the 3D-printed PLCL/PLLA scaffolds.
The length, width, and height of the printed composite scaffolds were
measured using a Vernier caliper. Subsequently, the shrinkage ratios
were calculated and compared with the preset parameters (n = 4 for each scaffold type).
Mechanical
Behavior
To examine
the viscoelastic properties of the blends, stress relaxation tests
were performed at room temperature based on a previously reported
procedure.[59] Briefly, the scaffold (n = 4 for each kind of scaffold) was characterized using
an electron universal testing machine (3345, Instron Co., USA). The
tests were performed based on a 20% deformation at a test speed of
1 mm/min and a load capacity of 5 kN. During the test, the same deformation
was maintained up to the stress, which was reduced to half of the
initial value.
In Vitro Chondrocyte Culture
Isolation of Chondrocyte
Japanese
white rabbits were used for chondrocyte isolation. Animal experiments
were performed in compliance with the guidelines made by the Animal
Committee of Tianjin, China. The rabbits were allowed to acclimate
to the experimental environment for at least 1 week before use. Chondrocytes
were isolated using our previously reported method.[57] Briefly, rabbits (4 week old) were euthanized with an overdose
of pentobarbital sodium. The cartilage was collected from the knee
under aseptic conditions, washed with PBS (pH, 7.4), and then minced
into small pieces (∼1 mm3). Subsequently, the cartilage
pieces were digested with 0.2% type II collagenase and 0.25% pancreatin–EDTA
solution for 2 h at 37 °C. The chondrocyte suspension was collected
using a 70 μm nylon mesh and then washed with PBS three times.
Finally, the isolated chondrocytes were cultured in high-glucose Dulbecco’s
modified Eagle’s medium containing 10% fetal bovine serum and
1% penicillin/streptomycin. The culture medium was changed twice a
week.
Preparation of Scaffolds for Chondrocyte
Seeding
3D-printed scaffolds of PLCL, PLCL90PLLA10, and PLCL50PLLA50
with 70% filling rate were 3D-printed and used for cell seeding. Since
chondrocytes preferred the scaffolds with pore size between 250 and
500 μm for better proliferation and ECM production,[55] 3D-printed scaffolds with 70% filling rate were
selected for cell seeding, of which the pore size was about 330 μm.
The scaffolds were immersed into 75% alcohol solution for 4 h and
then rinsed by PBS solution (pH, 7.4) three times. Subsequently, the
scaffolds were placed into 48-well cell culture plates and air-dried
in a clean-bench with UV radiation.
Chondrocyte
Seeding
P2 (passage
two) chondrocytes were collected following treatment with trypsin–EDTA
solution and centrifugation, then were resuspended in cell culture
media. Subsequently, the cells were seeded onto the 3D-printed PLCL,
PLCL90PLLA10, and PLCL50PLLA50 scaffolds in the plates (n = 4). The cell concentration was 3 × 105 cells per
scaffold with 250 μL culture medium. After overnight incubation
for cell attachment, the scaffolds were transferred into new 48-well
cell culture plates, adding with 250 μL/well fresh culture medium.
The medium was replaced with fresh medium every 3–4 days. After
21 days culture, chondrocyte proliferation on the scaffolds was determined
using CCK-8 following the manufacturer’s instructions. Briefly,
the scaffolds were moved into new plates with CCK-8 solution, then
were incubated in the dark for 1 h. Subsequently, the scaffolds were
removed, and the absorbance then was measured using a microplate reader
(Thermo, Varioskan Flash, USA) at a test wavelength of 450 nm and
a reference wavelength of 690 nm.
Gene
Expression Profile of Chondrocytes
After 21 days culture
as mentioned above, the mRNA expressions
of COL2A1, ACAN, and SOX9 (the sequences of the primers are listed
in Table S1) of the chondrocytes seeding
on the scaffolds were determined using the reverse transcription-polymerase
chain reaction (RT-PCR) approach. The scaffolds were moved into new
plates, then total RNA was extracted using an E.Z.N.A. HP total RNA
kit following the manufacturer’s instructions. Complementary
DNA was synthesized using a GoScriptTM Reverse Transcription reagent
kit, as described by the manufacturer. RT-PCR was performed using
a Hot Start fluorescent PCR core reagent kit, according to the manufacturer’s
instructions on an ABI PRISM 7500 real-time PCR system (Applied Biosystems,
Foster, CA, USA). Finally, the mRNA expressions were determined using
the 2–ΔΔ method using
glyceraldehyde-3-phosphate dehydrogenase (GAPDH) as the reference
gene.
Immunofluorescence Staining
Furthermore,
the expression of the type II collagen of chondrocytes seeding on
the scaffolds after 21 days culture as mentioned above was assessed
using immunofluorescence staining. The scaffolds were fixed with 4%
paraformaldehyde and then were sectioned manually at a thickness of
about 500 μm. After washing with PBS three times (5 min each
time), the sections were permeabilized with 0.01% Triton X-100 for
10 min followed by PBS rinsing. Subsequently, the sections were blocked
by 5% bovineserum albumin for 30 min, incubated with anti-type II
collagen primary antibody (1:100) overnight at 4 °C, and followed
by incubation with FITC-labeled secondary antibody (1:100) for 1 h
at 37 °C in the dark. Finally, washing twice with PBS (2 min
each time), the stained sections were mounted onto glass slides with
50% glycerol. The slides were put on a confocal laser scanning microscope
(Nikon Eclipse Ti, Japan). 3D images were scanned along with longitudinal
gel depth from base surface (Z) with Z axial interval of 10 μm.
The signal intensities of fluorescence for the immunofluorescence-stained
type II collagen were obtained by excitation at the wavelengths of
488 nm.
Statistical Analysis
All data were
expressed as mean ± standard deviation (SD). The statistical
significance of differences between groups was analyzed using either
a t-test or a one-way analysis of variance. All statistical
analyses were performed using SPSS (version 19) software based on
statistically independent observations, and differences were considered
to be statistically significant when the P-value
was less than 0.05.
Authors: Jin Yoo; Ji Hun Park; Young Woo Kwon; Justin J Chung; In Cheul Choi; Jae Joon Nam; Hyun Su Lee; Eun Young Jeon; Kangwon Lee; Soo Hyun Kim; Youngmee Jung; Jong Woong Park Journal: Biomater Sci Date: 2020-10-05 Impact factor: 6.843
Authors: Zheng Yang; Yingnan Wu; Chao Li; Tianting Zhang; Yu Zou; James H P Hui; Zigang Ge; Eng Hin Lee Journal: Tissue Eng Part A Date: 2011-12-22 Impact factor: 3.845
Authors: Ovijit Chaudhuri; Luo Gu; Max Darnell; Darinka Klumpers; Sidi A Bencherif; James C Weaver; Nathaniel Huebsch; David J Mooney Journal: Nat Commun Date: 2015-02-19 Impact factor: 14.919
Authors: Ting Guo; Maeesha Noshin; Hannah B Baker; Evin Taskoy; Sean J Meredith; Qinggong Tang; Julia P Ringel; Max J Lerman; Yu Chen; Jonathan D Packer; John P Fisher Journal: Biomaterials Date: 2018-09-14 Impact factor: 12.479
Authors: Ovijit Chaudhuri; Luo Gu; Darinka Klumpers; Max Darnell; Sidi A Bencherif; James C Weaver; Nathaniel Huebsch; Hong-Pyo Lee; Evi Lippens; Georg N Duda; David J Mooney Journal: Nat Mater Date: 2015-11-30 Impact factor: 43.841