| Literature DB >> 34234246 |
Yuan Xin1, Bu Henan2, Niu Jianmin3, Yu Wenjuan3, Zhou Honggen1, Ji Xingyu1, Ye Pengfei1.
Abstract
Coating matching design is one of the important parts of ship coating process design. The selection of coating matching is influenced by various factors such as marine corrosive environment, anti-corrosion period and working conditions. There are also differences in the coating performance requirements for different ship types and different coating parts. At present, the design of coating matching in shipyards depends on the experience of technologist, which is not conducive to the scientific management of ship painting process and the macro control of ship construction cost. Therefore, this paper proposes a hybrid algorithm of fuzzy comprehensive evaluation and collaborative filtering based on user label improvement (IFCE-CF). Based on the analytic hierarchy process (AHP), the evaluation index system of coating matching is constructed, and the weight calculation process of fuzzy comprehensive evaluation is optimized by introducing the user label weight. The collaborative filtering algorithm based on matrix decomposition is used to realize the accurate recommendation of coating matching. Historical coating process data of a shipyard between 2010 and 2020 are selected to verify the recommendation ability of the method in the paper. The results show that using the coating matching intelligent recommendation algorithm proposed in this paper, the root mean square error is < 1.02 and the mean absolute error is < 0.75, the prediction accuracy is significantly better than other research methods, which proves the effectiveness of the method.Entities:
Year: 2021 PMID: 34234246 PMCID: PMC8263793 DOI: 10.1038/s41598-021-93628-4
Source DB: PubMed Journal: Sci Rep ISSN: 2045-2322 Impact factor: 4.379
Figure 1Hierarchical structure model.
Average random consistency index.
| Matrix order | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |
|---|---|---|---|---|---|---|---|---|---|
| 0.00 | 0.00 | 0.58 | 0.90 | 1.12 | 1.24 | 1.32 | 1.41 | 1.45 |
Figure 2Recommended process for coating matching.
Figure 3Algorithm flow chart.
Figure 4Structure of evaluation indexes for coating matching on flat bottom part.
The main index layer judgment matrix.
| G | Weight | Consistency test | |||||
|---|---|---|---|---|---|---|---|
| 1 | 2 | 3 | 1 | 2 | 0.2976 | ||
| 1/2 | 1 | 2 | 1/2 | 1 | 0.1579 | ||
| 1/3 | 1/2 | 1 | 1/3 | 1/2 | 0.089 | ||
| 1 | 2 | 3 | 1 | 2 | 0.2976 | ||
| 1/2 | 1 | 2 | 1/2 | 1 | 0.1579 |
Coating service life judgment matrix.
| Weight | |||
|---|---|---|---|
| 1 | 4 | 0.8 | |
| 1/4 | 1 | 0.2 |
Economical efficiency judgment matrix.
| Weight | Consistency test | |||||
|---|---|---|---|---|---|---|
| 1 | 6 | 5 | 3 | 0.5577 | ||
| 1/6 | 1 | 1/2 | 1/4 | 0.0705 | ||
| 1/5 | 2 | 1 | 1/3 | 0.1124 | ||
| 1/3 | 4 | 3 | 1 | 0.2594 |
Building procedure judgment matrix.
| Weight | Consistency test | |||||
|---|---|---|---|---|---|---|
| 1 | 1 | 1/2 | 1/3 | 0.1411 | ||
| 1 | 1 | 1/2 | 1/3 | 0.1411 | ||
| 2 | 2 | 1 | 1/2 | 0.2631 | ||
| 3 | 3 | 2 | 1 | 0.4547 |
Coating protection performance judgment matrix.
| Weight | Consistency test | |||||
|---|---|---|---|---|---|---|
| 1 | 1/2 | 1/2 | 1 | 0.1667 | ||
| 2 | 1 | 1 | 2 | 0.3333 | ||
| 2 | 1 | 1 | 2 | 0.3333 | ||
| 1 | 1/2 | 1/2 | 1 | 0.1667 |
Greenness of coatings judgment matrix.
| Weight | Consistency test | ||||
|---|---|---|---|---|---|
| 1 | 1/2 | 1 | 0.25 | ||
| 2 | 1 | 2 | 0.5 | ||
| 1 | 1/2 | 1 | 0.25 |
Label weights selected by shipowners.
| Label | |||||
|---|---|---|---|---|---|
| Weight | 0.35 | 0.1 | 0.15 | 0.2 | 0.2 |
Common coating matching for flat bottom parts.
| Coating name | Matching system | Number of spraying | Thickness of dry film/μm | Thickness of wet film/μm | Solid content/% | Painting interval (23℃) |
|---|---|---|---|---|---|---|
| Priming paint | Asphalt-based antirust paint | 3 | 50 | 79 | 56 | 24H/30D |
| Intermediate paint | – | – | – | – | – | – |
| Topcoat | Asphalt-based anti-fouling paint | 2 | 50 | 79 | 60 | 24H/36D |
| Priming paint | Chlorinated rubber antirust paint | 2 | 40 | 87 | 46 | 8H/24D |
| Intermediate paint | – | – | – | – | – | – |
| Topcoat | Anti-fouling paint of chlorinated rubber | 2 | 40 | 120 | 34 | 8H/24D |
| Priming paint | Epoxy asphalt antirust paint | 2 | 50 | 79 | 56 | 24H/30D |
| Intermediate paint | Chloride rubber aluminum powder thick paste type antirust paint | 2 | 35 | 73 | 46 | 8H/24D |
| Topcoat | Acrylic long-lasting anti-fouling paint | 2 | 100 | 133 | 46 | 12H/24D |
Partial coating matching scoring results.
| No. | Ship owner A | Ship owner B | Ship owner C | Ship owner D | Ship owner E | Ship owner F | Ship owner G |
|---|---|---|---|---|---|---|---|
| Coating matching 1 | 0.128 | 0.11 | 0.128 | 0.122 | – | 0.11 | 0.097 |
| Coating matching 2 | 0.156 | 0.133 | – | 0.148 | – | 0.133 | 0.118 |
| Coating matching 3 | 0.228 | – | – | 0.217 | 0.217 | – | – |
| Coating matching 4 | 0.13 | 0.112 | 0.13 | – | 0.124 | 0.112 | – |
| Coating matching 5 | 0.178 | – | – | – | 0.17 | – | 0.136 |
| Coating matching 6 | 0.196 | – | 0.196 | – | – | 0.168 | 0.149 |
| Coating matching 7 | 0.223 | – | 0.223 | 0.223 | – | – | – |
| Coating matching 8 | 0.138 | 0.118 | 0.138 | 0.138 | 0.138 | – | – |
| Coating matching 9 | 0.203 | – | – | – | – | 0.174 | 0.155 |
| Coating matching 10 | 0.206 | – | – | – | 0.196 | 0.176 | – |
| Coating matching 11 | 0.196 | 0.168 | – | – | 0.186 | 0.168 | 0.149 |
Figure 5The influence of learning rate γ on the algorithm of this paper.
Figure 6The influence of L1 regularization factor λ1 on the algorithm of this paper.
Figure 7The influence of L2 regularization factor λ2 on the algorithm of this paper.
Figure 8The influence of the number of latent factors k on the algorithm of this paper.
Model prediction performance comparison.
| Model name | RMSE | MAE |
|---|---|---|
| D-CF | 1.172 | 0.989 |
| FCE-CF | 1.064 | 0.834 |
| IFCE-CF | 1.016 | 0.745 |