Nondestructive Detection of Magnetic Contaminant in Aluminum Casting Using Thin Film Magnetic Sensor.

The thin film magneto-impedance sensor is useful for detecting a magnetic material nondestructively. The sensor made by single layer uniaxial amorphous thin film has a tolerance against surface normal magnetic field because of its demagnetizing force in the thickness direction. Our previous study proposed the sensitive driving circuit using 400 MHz high frequency current running through the sensor to detect the logarithmic amplifier. We also confirmed the sensitivity of the sensor within 0.3 T static normal magnetic field, which resulted in detection of 5 × 10-8 T of 5 Hz signal. This paper proposes a nondestructive inspection system for how detecting a contaminant of small tool steel chipping in aluminum casting specimen would be carried out. Three channel array sensors installed in the 30 mT static field detecting area were fabricated and experimentally showed a detection of low remanence magnetic contaminant in a bulk aluminum casing specimen.