Literature DB >> 34150964

Life cycle inventory data for power production from sugarcane press-mud.

Nestor Sanchez1, Ruth Ruiz2, Anne Rödl3, Martha Cobo1.   

Abstract

This data article is associated with the research article "Technical and environmental analysis on the power production from residual biomass using hydrogen as energy vector". This paper shows the procedure to calculate the Life Cycle Inventory (LCI) of the foreground system to perform the Life Cycle Assessment (LCA) of the power production from sugarcane press-mud. Said process encompasses four main stages: i) bioethanol production; ii) bioethanol purification; iii) syngas production and purification; and iv) power production. Additionally, other processes such as biomethane production and manufacturing of catalyst were included. Foreground data related to bioethanol production was gathered from experimental procedures at lab-scale. While foreground data, concerning the other processes such as bioethanol purification, syngas production and purification, power production, and biomethane production, was built by using material and energy flows obtained from Aspen Plus®. Lastly, LCI of the catalyst manufacturing was built based on literature review and the approach stated by Ecoinvent. All the inventories are meaningful to carry out future environmental assessments involving sustainable energy systems based on bioethanol, biomethane, or hydrogen.
© 2021 The Authors.

Entities:  

Keywords:  Bioethanol; Biomethane; Catalyst; Fuel cells; Hydrogen; Life Cycle Assessment

Year:  2021        PMID: 34150964      PMCID: PMC8193086          DOI: 10.1016/j.dib.2021.107194

Source DB:  PubMed          Journal:  Data Brief        ISSN: 2352-3409


Specifications Table

Value of the Data

The data shown in this contribution allow to strengthen the Life Cycle Assessment depicts in the main article. The data shown in this document could be used by anyone who wants to assess the environmental performance of energy systems based on bioethanol, hydrogen, and power from fuel cells. The data could be employed to model and simulate similar processes.

Data Description

This article shows the life cycle inventory (LCI) of the foreground system needed to perform a life cycle assessment (LCA) of power production from sugarcane press-mud. These data give transparency to the main results shown in the reference article [1]. LCI was gathered from experimental data at lab-scale, simulation from Aspen Plus V9 (Aspentech, Bedford, USA), Ecoinvent database V3.4, scientific and academic reports, and websites. Fig. 1 shows the foreground system for producing power from sugarcane press-mud, while Table 1 shows the data sources employed to build the complete LCI. Mostly of the data information were retrieved from Aspen Plus and the main simulation flowsheets are depicted in the main manuscript [1]. Tables 2 and 3 describe the operating conditions of main processes highlighting that three scenarios were addressed under three different separation processes units: i) flash distillation (scenario 1); ii) mash column (scenario 2); and iii) mash column followed by a rectification unit (scenario 3).
Fig. 1

Foreground system to produce power from sugarcane press-mud.

Table 1

Data source of the processes required to produce power from sugarcane press-mud.

ProcessData sourceReference
Bioethanol productionLab-scale experiments[2,3]
Bioethanol purificationScientific papers, Aspen plus simulation data[4]
H2 productionAspen plus simulation, lab-scale data[2,5]
H2 purificationScientific papers, lab-scale data[6]
Biomethane productionAspen plus simulation data, scientific papers[7]
Colombian power gridColombian Databases, Ecoinvent[8]
Catalyst manufacturingScientific papers, lab-scale data, Ecoinvent assumptions[9], [10], [11], [12], [13], [14]
Table 2

Aspen subroutines description for bioethanol purification processes.

Aspen subroutineScenario 1 (Flash distillation)Scenario 2 (Mash column)Scenario 3 (Mash column + rectification)
P-101Pout = 1 atmEfficiency: 75%Pout = 1 atmEfficiency: 75%Pout = 1 atmEfficiency: 75%
E-100Tout = 93 °C∆P = 0 atm∆P = 0 atm∆Tmin = 10 °C∆P = 0 atm∆Tmin = 10 °C
T-101Duty: 0 MJ/h∆P = 0 atmCondenser: noneReboiler: noneStages: 24Feed tray: 1 (on-stage)Column pressure: 0.81 atm∆P = 0.015 atm/tray
K-100N/AN/AIncreases the pressure to the column pressureEfficiency: 75%
T-RECN/AN/ACondenser: TotalReflux ratio: 4.3Stages: 58Feed tray: 58 (on-stage)Column pressure: 0.81 atm∆P = 0.015 atm/tray
M-100N/AN/AAdjust the steam-to-ethanol ratio to 3
E111N/AEvaporates water to steam
P-102N/AIncreases the pressure of the water to 1.2 atm
Table 3

Description of main subroutines to produce power from raw bioethanol.

Aspen subroutineDescriptionConditionsAssumptions
R-101Steam reforming of bioethanol modelled with a Gibbs reactorT = 700 °CP = 1 atm● The steam reforming reactor was modelled as Gibbs reactor. ● A calculator block was employed to calculate H2 yield (YH2) based on the impurities concentration (xi) and the following equation:YH2=15.269*xi+5.402[2] ● CO, CO2, CH4, C3H6, C4H8, acetaldehyde, acetone, higher alcohols were including within the Gibbs analysis. ● RhPt/CeO2-SiO2 was used as catalyst. ● The amount of catalyst was calculated based on laboratory conditions.
R-102CO removal from the syn-gas streamT = 260 °CP = 1 atm● The CO removal reactor was modelled as Gibbs reactor. ● The temperature was set to 260 °C based on previous works. ● A calculator block was employed to calculate the H2 mole flow rate. ● The O2/CO ratio was adjusted to 0.9 using a Fortran statement. ● Au-CuO/CeO2 was used as catalyst. ● The amount of catalyst was calculated similar to R-101.
Pressure swing adsorption (PSA)H2 purificationT = 35 °CP = 15 barH2 recovery = 80%H2 purity = 99.99 vol.%● A double layer adsorbent formed by activated carbon and zeolite was used to clean the gas from the CO removal reactor. ● The amount of adsorbent employed was assumed to be 0.85 g per kg of fuel based on a conceptual project developed in Germany to produce H2 from biogas [6]. ● A carbon-zeolite ratio of 8:2 was assumed to be used in the PSA stage according to literature.
FurnaceBurn the gases from the PSA unit to produce energy to heat up the reformerAdiabatic● The furnace was modelled with a Gibbs reactor. ● CO2, NO2, NO, N2O, CO, CH4, H2 were considered as output products. ● Biogas, obtained from anaerobic digestion of mud, was employed as additional fuel to heat up some stream processes.
K-systemCompress the clean gas to PSA conditionsPolyprotic efficiency = 83%● Compression system was built according to heuristics rules. ● 4 compressors were included to increase the pressure from 1 to 15 atm. ● Intermediate cooling was used. ● The outlet temperature for the cooling system was selected according to the dew temperature of the gas.
Foreground system to produce power from sugarcane press-mud. Data source of the processes required to produce power from sugarcane press-mud. Aspen subroutines description for bioethanol purification processes. Description of main subroutines to produce power from raw bioethanol. Figs. 2-4 validate the simulation results by comparing them with both experimental (i.e., H2 composition) and commercial (i.e., polarization curves of fuel cell) data. Table 4 shows both the energy consumption and the cooling water demand of main energy blocks, such as pumps, compressors, heat exchangers, reactors, and condensers. Figs. 5 and 6 depict the Aspen flowsheets to produce biomethane and power in a Rankine cycle, respectively. Table 5 describes the operating conditions to produce biomethane from the solid fraction of sugarcane press-mud. Tables 6 and 7 show the power distribution in the 32 departments of Colombia. Fig. 7 portrays the block flow diagram to synthesize RhPt/CeO2-SiO2 and Au-CuO/CeO2 under laboratory conditions. Whilst Fig. 8 illustrates the block flow diagram to manufacture the main precursors to produce the above catalysts at industrial level. Table 8 describes the Ecoinvent assumptions to build the LCI of chemicals that are not included within Ecoinvent databases. Tables 9–26 summarize the LCI of the foreground systems detailed in Fig. 1.
Fig. 2

Effect of the molar reflux ratio in the rectification column on the sugarcane press-mud consumption and ethanol recovery.

Fig. 4

a) Validation of a Ballard Mark V fuel cell. Continuous line: Aspen model; ◊ Experimental data. Fuel cell parameters: T = 343 K, P = 1 atm, ; ; A = 50.6 cm2; and n = 1. b) Fuel cell performance at the operating conditions of the power production plant. T = 348 K, P = 0.81 atm.

Table 4

Heat and water-cooling demand of subroutines required to produce power from sugarcane press-mud under different scenarios of separation processes. Functional unit = 1 kWh of power.

Heat demand (MJ/h)
Water cooling demand (kg/h)
SubroutineStage processScenario 1Scenario 2Scenario 3Scenario 1Scenario 2Scenario 3
P-101Bioethanol purification0.00440.000220.00018NANANA
P-102Bioethanol purificationNA5.85E-54.67E-5NANANA
K-100Bioethanol purificationNANA0.13NANANA
E-100Bioethanol purificationNA1.821.46NANANA
E-111Bioethanol purification41.792.962.36NANANA
CondenserBioethanol purificationNANA1.82NANA87.25
E-101Syngas production3.914.001.82NANANA
E-113Syngas production11.088.112.61NANANA
Q-R101Syngas production2.552.842.15NANANA
E-102Syngas production4.992.822.06239.05135.2998.77
Q-R102Syngas production11.082.822.61NANANA
E-104Syngas purification2.111.250.86101.259.8441.27
E-105Syngas purification5.672.991.49271.4143.571.57
E-106Syngas purification0.490.310.2423.6714.9311.62
E-107Syngas purification0.850.530.4140.5525.5219.79
E-108Syngas purification0.290.180.1414.008.836.85
K-101Syngas purification2.161.290.91NANANA
K-102Syngas purification0.740.470.37NANANA
K-103Syngas purification0.460.290.23NANANA
K-104Syngas purification0.330.210.16NANANA
E-109Power production0.040.040.04NANANA

NA: No applied

Fig. 5

Aspen flowsheet for the simulation of biomethane using sugarcane press-mud. E: Heat exchanger; S: Separator; M: Mixer; X: Component splitter; T: Absorption/Stripping towers; P: pumps; K: Compressor system.

Fig. 6

Aspen flowsheet to produce power and heat from biomethane by using a Rankine cycle.

Table 5

Subroutines employed to simulate the biomethane production from the residual waste and the Rankine Cycle.

SubroutinePurpose
M-101Adjusts the solid content to 10 wt.%
E-101Heats up the mixture to 35 °C which is the anaerobic digestion temperature
S-101Separates the water fraction from the biomass and separate the unreacted biomass fraction
R-101RYIELD converts the non-conventional solid into C, H2, O2, N2, water, and ash
R-102RGIBBS calculates the biogas composition based on the minimization of the Gibbs Free Energy. CO2, NH3, CH4, and water were considered as the main reaction products according to Eq. (1)
S-102Separates the gas and liquid phase at the anaerobic digestion conditions, i.e., T = 35 °C, and atmospheric pressure
X-101Simulates the leakage of the biogas during the anaerobic digestion
M-102Mixes the biogas with the unrecovered gas from the absorption process
K-systemIncreases the pressure to 10 bar which is the operating pressure of the high-pressure scrub system
T-101Simulates the absorption tower (P = 10 bar, T = 20 °C, N = 7, L/V = 137)
T-102Simulates the stripping tower (P=atmospheric, T = 20 °C, N = 10, L/V = 133)
S-103Separates CH4 and CO2 from water
V-101Reliefs the pressure from 10 bar to atmospheric pressure
P-101Increases the water pressure to 10 bar. Efficiency = 85%
K-101Decreases the pressure from 10 to 0.82 bar
BoilerProduces steam in the Rankine cycle
P-103Increases the water pressure to 10 bar in the Rankine cycle. Efficiency = 85%
E-105Condenses the water in the Rankin cycle
K-103Decreases the pressure from 10 to 0.04 bar. Efficiency = 85% isentropic

P = pressure, T = temperature, N = number of equilibrium stages, L/V =liquid-to-vapor molar ratio

Table 6

Electricity generation in Colombia (MW).

Electricity Generation (MW)
DepartmentCogeneration (Bagasse)WindHydropowerSolarACPMBiogasCarbonOilGasJetTotal
Antioquia4733353915096
Arauca55
Atlantico889121000
Bolivar8184434626
Boyacá10203431363
Caldas60644650
Casanare168168
Cauca30353383
Córdoba338437775
Cundinamarca2191422522422
Huila951951
La Guajira18286304
Magdalena610610
Meta2024061
Nariño2323
Norte de Santander333333
Putumayo011
Quindio44
Risaralda172845
Santander8384461284
Tolima2044208
Valle del Cauca7364310454271206

Total139.618.4211933.7117.988073.951660.32722621.894417518.85
Table 7

Power grid distribution by department in Colombia (%).

Power distribution (%)
DepartmentCogeneration (Bagasse)WindHydropowerSolarACPMBiogasCarbonOilGasJetTotal
Antioquia0.00.092.90.06.90.00.20.00.00.0100
Arauca0.00.00.00.00.00.00.00.0100.00.0100
Atlantico0.00.00.00.00.00.00.08.891.20.0100
Bolivar0.00.00.01.30.00.00.029.469.30.0100
Boyacá0.00.074.80.00.00.025.20.00.00.0100
Caldas0.00.093.20.00.00.00.00.00.06.8100
Casanare0.00.00.00.00.00.00.00.0100.00.0100
Cauca7.80.092.20.00.00.00.00.00.00.0100
Córdoba0.00.043.60.00.00.056.40.00.00.0100
Cundinamarca0.00.090.40.00.00.29.30.00.10.0100
Huila0.00.0100.00.00.00.00.00.00.00.0100
La Guajira0.06.10.00.00.00.093.90.00.00.0100
Magdalena0.00.00.00.00.00.00.00.0100.00.0100
Meta32.50.02.60.00.00.00.00.064.90.0100
Nariño0.00.0100.00.00.00.00.00.00.00.0100
Norte de Santander0.00.00.00.00.00.0100.00.00.00.0100
Putumayo0.00.032.00.00.00.00.00.068.00.0100
Quindio0.00.0100.00.00.00.00.00.00.00.0100
Risaralda37.40.062.60.00.00.00.00.00.00.0100
Santander0.00.065.30.00.00.00.00.034.70.0100
Tolima0.00.098.20.00.00.00.00.01.80.0100
Valle del Cauca6.00.053.30.837.60.02.20.00.00.0100

Total general0.7970.10568.1190.1034.6060.0239.4771.55314.9660.251100
Fig. 7

System boundaries to produce a) 1 g of RhPt/CeO2-SiO2 and b) 1 g of Au-CuO/CeO2 catalysts.

Fig. 8

Block flow diagram to produce a) RhCl3.3H2O; b) PtH2Cl6.6H2O; c) Cu(NO3)2.3H2O; d) HAuCl4.3H2O; e) Ce(NO3)3.6H2O. Values in parenthesis are mass allocation factors.

Table 8

Assumptions required to build a dataset for chemicals manufacturing based on Ecoinvent framework [9].

ItemDescription
Mass requirements Input materials were calculated based on stoichiometric reactions.• Reaction equations can be obtained from technical books like the Ullmann's Encyclopedia [11,12]
Energy consumption Energy and heat consumption were based on the information of several chemical companies in Germany.• Heat consumption was assumed to be 1.9840 MJ kg−1 chemical.• Electricity consumption was assumed to be 1.2160 MJ kg−1 chemical.• For exothermic reactions, heat was assumed to be 0 MJ kg−1.
Water consumption Water consumption was based on the information of several chemical companies in Germany. Cooling water was assumed to be 24 kg kg−1 chemical.• Process water was assumed to be 6 kg kg−1 chemical.
Emission to air/to water Emission to air was assumed to be 0.2% of the input material.• Water emission was calculated by mass balance.
Solid waste Solid wastes were excluded from this approach.
Transportation Standard distances were employed.• For most materials, 100 km with lorry and 200 – 600 km by train were assumed.
InfrastructureChemical plant, organics” in Ecoinvent is used as an approximation.• 4 × 10−10 units kg−1 chemical was assumed. This number represents 50,000 ton per year and a plant lifetime of 50 years.
Table 9

Life cycle inventory for producing 1 kg of hydrolysate from sugarcane press-mud.

Stream nameKind of streamUnitValueEcoinvent V3.4
Sugarcane press-mud1Inputkg2.432Created by the user
Electricity2InputMJ1.306Market for electricity, low voltage | electricity, low voltage| APOS, S - CO
Water processInputkg0.1583Water, unspecified natural origin, CO
Cooling waterInputkg11.1214Water, cooling, unspecified natural origin, CO
TransportInputkg*km72.96Transport, freight, lorry 3.5 – 7.5 metric ton, EURO 4 |transport, freight, lorry 3.5 – 7.5 metric ton, EURO 4| APOS, S - RoW
SteamEmission to airkg0.0567Water vapour, Emission to air/unspecified
Mud3Outputkg1.5336Created by the user

Sugarcane press-mud is the product studied for its further conversion to power

Power grid electricity was build based on information retrieved from Colombian data

Agroindustrial by-product obtained experimentally at the defined conditions

Table 26

Life cycle inventory for producing 1 g AuCuO/CeO2.

Inputkind of flowUnitValueEcoinvent V3.4
Ce(NO3)3.6H2OInputg2.4725Table 22
Cu(NO3)2.3H2OInputg0.0303Table 23
HAuCl4.3H2OInputg0.2000Table 24
Sodium hydroxideInputg0.8940Market for sodium hydroxide, without water, in 50% solution state |sodium hydroxide without water, in 50% solution state| APOS, S -GLO
Water tap deionizedInputg595.24Market for water, deionized, from tap water, at user |water deionized, from tap water, at user| APOS, S - RoW
Rail train transportInputkg*km0.0297Market for transport, freight train |Transport freight train| APOS, S - Europe without Switzerland
Rail train transportInputKg*km6.5176Market for transport, freight train | transport freight train| APOS,S-CN
Oceanic transportInputkg*km75.161Market for transport, freight, sea, transoceanic ship |transport, freight, sea, transoceanic ship| APOS, S -GLO
Freight transportInputkg*km1.3022Market for transport, freight, lorry, 3.5-7.5 metric ton, EURO 3 |transport, freight, lorry 3.5 - 7.5 metric ton, EURO 3|APOS, S -GLO
Light commercial transportInputkg*km0.0608Market for transport, freight, light commercial vehicle |transport, freight commercial vehicle| APOS, S -GLO
HydrogenInputg0.0985Market for hydrogen, liquid |hydrogen, liquid| APOS, S - RoW
AirInputm30.0001Market for compressed air, 600 kPa gauge |compressed air, 600 kPa gauge| APOS, S -GLO
ArgonInputkg44.885Market for Argon, liquid |argon, liquid| APOS,S - GLO
ElectricityInputkWh4.1711Market for electricity, low voltage |electricity, low voltage| APOS, S - CO
NOxEmission to airg0.8776Nitrogen oxides, emission to air, unspecified
Nitrogen dioxideEmission to airg0.0116Nitrogen dioxide, emission to air, unspecified
OxygenEmission to airg0.0032Oxygen in air, emission to air, unspecified
SteamEmission to airg2.6171Water vapour, emission to air, unspecified
Sodium ionsEmission to waterg1.3740Sodium, emission to water, unspecified
WaterEmission to waterm30.5932Wastewater, m3, emission to water, unspecified
Chlorine ionsEmission to waterg0.0036Chlorine, emission to water, unspecified
Effect of the molar reflux ratio in the rectification column on the sugarcane press-mud consumption and ethanol recovery. Heat and water-cooling demand of subroutines required to produce power from sugarcane press-mud under different scenarios of separation processes. Functional unit = 1 kWh of power. NA: No applied Subroutines employed to simulate the biomethane production from the residual waste and the Rankine Cycle. P = pressure, T = temperature, N = number of equilibrium stages, L/V =liquid-to-vapor molar ratio Electricity generation in Colombia (MW). Power grid distribution by department in Colombia (%). Assumptions required to build a dataset for chemicals manufacturing based on Ecoinvent framework [9]. Life cycle inventory for producing 1 kg of hydrolysate from sugarcane press-mud. Sugarcane press-mud is the product studied for its further conversion to power Power grid electricity was build based on information retrieved from Colombian data Agroindustrial by-product obtained experimentally at the defined conditions Life cycle inventory for producing 1 kg of raw bioethanol from sugarcane press-mud hydrolysate. Power grid electricity was build based on information retrieved from Colombian data Life cycle inventory for producing 1 kg of yeast inoculum in YPD medium. Power grid electricity was build based on information retrieved from Colombian data Life cycle inventory for producing 1 kg of lyophilized yeast [3]. Life cycle inventory for producing 1 kg of bioethanol (steam-to-ethanol ratio = 3). Life cycle inventory for producing 1 kg of clean syngas. Life cycle inventory for producing 1 kg of H2 (99.99 vol.%). Power from burner for producing 1 MJ of energy. Life cycle inventor for producing 1 kWh in a low-temperature proton exchange membrane fuel cell. Life cycle inventory for producing 1 kg of biomethane from mud. Life cycle inventory for producing 1 kWh of power in a Rankine cycle. Life cycle inventory for producing 1 kg H2PtCl6.H2O. Life cycle inventory for producing 1 kg of RhCl3.3H2O. Life cycle inventory for producing 1 kg of Ce(NO3)3.6H2O. Life cycle inventory for producing 1 kg of HAuCl4.3H2O. Life cycle inventory for producing 1 kg of Cu(NO3)2.3H2O. Life cycle inventory for producing 1 g RhPt/CeO2-SiO2. Life cycle inventory for producing 1 g AuCuO/CeO2. Aside from the data shown in this document, the raw data to calculate the inventory data for both the power production from sugarcane press-mud and the synthesis of catalysts are shown in the repository in Mendeley [15]. On the one hand, the dataset associated with the power production from sugarcane press-mud included: (i) mass and energy balances from Aspen Plus and (ii) life cycle inventory and life cycle impact assessment of power production from sugarcane press-mud. On the other hand, the data associated with the synthesis of catalysts includes: (i) mass and energy balances to synthesize all precursors and catalysts at laboratory scale and (ii) life cycle inventory of the catalysts precursors and catalysts.

Experimental Design, Materials and Methods

The detailed process to produce power from sugarcane press-mud is described in the related research paper [1]. Fig. 1 shows the main foreground systems. Detailed information about data acquisition, for each of the main units, is explained below.

Raw bioethanol production

Raw bioethanol production from sugarcane press-mud encompasses 3 main stages: i) pretreatment; ii) fermentation; and iii) inoculum preparation. Material and energy flows for said processes were calculated based on experimental work. The mass was measured in each stage by using an analytical balance. Moreover, the energy flows were calculated based on the thermodynamic properties and the chemical composition. Chemical composition of liquid samples was quantified by gas chromatography, whereas the sugarcane press-mud composition was quantified by SGS (Société Générale de Surveillance), a certified laboratory [2]. Thermodynamic properties were retrieved from Aspen Plus V9 (Aspentech, Bedford, USA). For the subsequent stages: bioethanol purification, syngas production and purification, and power production in a low temperature proton exchange membrane fuel cell (LT-PEMFC), Aspen plus V9 (Aspentech, Bedford, USA) was used and the non-random two liquid – Redlich-Kwong (NRTL-RK) thermodynamic package was employed.

Bioethanol purification

Bioethanol purification is the second stage, as shown in Fig. 1. Material and energy flows were retrieved from Aspen Plus V9. The design specification tool along with calculator subroutines were used to define the operating conditions that warrant a steam-to-ethanol molar ratio (S/E) of 3. Three main scenarios were assessed, and the Aspen flowsheets are shown in the reference article. Besides, Fig. 2 shows the effect of molar reflux ratio on the sugarcane press-mud consumption and ethanol recovery in the rectification unit.

Syngas production and purification

Syngas production was carried out in a Gibbs reactor system which models the Ethanol Steam Reforming (ESR) by using RhPt/CeO2-SiO2, as catalyst at 700 °C. Table 3 shows the description of main subroutines employed to simulate the syngas production and purification. Since impurities have an important effect on H2 production, a linear model developed experimentally was used to forecast the H2 production. Fig. 3 shows the validation between experimental work and simulation data. Material data of output streams were directly gathered from the simulation to define the water and air emissions to the ecosphere. Table 4 shows the energy demand and cooling requirements of each subroutine employed to produce power from raw bioethanol. These data were used to calculate LCI associated with heat, power, and cooling water requirements.
Fig. 3

Error determination between experimental and simulated results in terms of H2 purity in the syngas stream. Experimental data were retrieved from [2].

Error determination between experimental and simulated results in terms of H2 purity in the syngas stream. Experimental data were retrieved from [2]. Syngas purification was performed in a CO-removal reactor at 260 °C over a Au-CuO/CeO2 catalyst. RGIBBS subroutine was employed to model this operation. Both CO and H2 conversion models, retrieved from experimental data at lab-scale [5], were used to forecast the clean gas composition. To produce pure H2, a pressure swing adsorption (PSA) unit was employed. PSA unit was modelled by using a separator and defining both H2 purity and recovery. Prior PSA, a train compressor system was employed to adjust the operating pressure of PSA (i.e., 15 atm). Moreover, intermediary cooling systems and separators were employed to remove the water present in the syngas stream.

Fuel cell simulation

The electrochemical behavior of LT-PEMFC was modelled in Aspen Plus V9 along with FORTRAN statements based on the model recommended in the literature [16]. Moreover, the anode was modelled using a SEPARTOR (SEP), while the cathode was modelled using an adiabatic RGIBBS. The SEP splits the H2 fraction that is used in the LT-PEMFC and the RGIBBS simulates the chemical reaction between H2 and oxygen to yield water and heat as main products. RGIBBS was considered adiabatic. The design specification tool was used to calculate the cooling air needed to keep the fuel cell temperature at 70 °C. Heat was not considered as by-product. Fig. 4 shows the validation of the simulation according to the polarization curves between a commercial Ballard Mark V LT-PEMFC and Aspen results. a) Validation of a Ballard Mark V fuel cell. Continuous line: Aspen model; ◊ Experimental data. Fuel cell parameters: T = 343 K, P = 1 atm, ; ; A = 50.6 cm2; and n = 1. b) Fuel cell performance at the operating conditions of the power production plant. T = 348 K, P = 0.81 atm.

Aspen simulation to produce biomethane from residual biomass

Fig. 5 shows the simulation to produce biomethane from the solid fraction of sugarcane press-mud. Herein, a theoretical estimation of the biogas production by anaerobic digestion was used according to the Boyle's formula (Eq. 1) and the following assumptions: (i) constant temperature and perfect mixing; (ii) ideal bacterial condition; (iii) biomass is modelled from ultimate analysis; (iv) products reaction include only CH4, CO2, NH3, and H2S; and (v) no accumulation of ashes [7]. The non-random two liquids (NRTL) thermodynamic model was used along with Henry law. Biogas upgrade to biomethane was done by high pressure water scrubbing. Proximate and ultimate analysis were included in the simulation. The solid fraction was created as a non-conventional solid. HCOALGEN and DCOALIGT were used to estimate the enthalpy and density of the biomass, respectively. FORTRAN statements were used along with simulation to adjust input and outputs of the flowsheet according to the requirements. Table 5 shows the description of the subroutines described in Fig. 5. Aspen flowsheet for the simulation of biomethane using sugarcane press-mud. E: Heat exchanger; S: Separator; M: Mixer; X: Component splitter; T: Absorption/Stripping towers; P: pumps; K: Compressor system. Fig. 6 shows the aspen flowsheet diagram to produce combined heat and power in a Rankine cycle. Heat and power were used to supply the energy demand of the biomethane production process described in Fig. 5. Aspen flowsheet to produce power and heat from biomethane by using a Rankine cycle.

Modelling of Colombia power grid in different regions

Colombia power grid was modelled by modifying the process unit “market for high voltage, APOS, U, CO” from Ecoinvent database V3.4 in the software OpenLCA V1.9. Different power grids could be modelled by using the data present in Table 6 to calculate the power share, as shown in Table 7.

Modelling LCI of catalysts

Table 8 shows the assumptions made to calculate LCI of catalysts based on the Ecoinvent guidelines [9]. Besides, the use of scientific reports and lab-scale data were used to build the LCI [2,5]. Fig. 7 shows the block flow diagrams to synthesize RhPt/CeO2-SiO2 and Au-CuO/CeO2 catalysts at lab-scale. Fig. 8 shows the block flow diagrams to synthesize main precursors to yield the aforecited catalysts. All the block flow diagrams were built based on scientific reports. All the precursors were assumed to be manufactured in Germany, except cerium nitrate which was assumed to be synthesized in China. Detailed information of material flow calculation is shown in the up-coming section. System boundaries to produce a) 1 g of RhPt/CeO2-SiO2 and b) 1 g of Au-CuO/CeO2 catalysts. Block flow diagram to produce a) RhCl3.3H2O; b) PtH2Cl6.6H2O; c) Cu(NO3)2.3H2O; d) HAuCl4.3H2O; e) Ce(NO3)3.6H2O. Values in parenthesis are mass allocation factors.

Synthesis of Rhodium chloride trihydrate (RhCl3.3H2O)

Fig. 8a depicts the block flow diagram to synthetize RhCl3.3H2O based on literature review, described by Kleinberg [10]. The manufacturing of RhCl3.3H2O starts with the mining of rhodium (Rh), a noble metal which is found in the platinum group metal (PGM) ore in small quantities (i.e., 0.01%). After mining, synthesis process is carried out. The process involves four reactions (Eqs. (2) – (5)) and the overall yield is 1.64 kg RhCl3.3H2O kg−1 metallic Rh [10]. Stoichiometric relations and assumptions described in Table 8 were used to build the complete LCI to produce RhCl3.3H2O.

Synthesis of acid Hexachloroplatinic hexahydrate (PtH2Cl6.6H2O)

Fig. 8b shows the block flow diagram to synthetize PtH2Cl6.6H2O. Similar as Rh, the process starts from the mining and extraction of platinum (Pt) in the PGMs. Therefore, similar transport distances were assumed. Synthesis process was done according to the Ullman's Encyclopedia where metallic Pt is dissolved in a 7M solution HCl and Cl2, as shown in Eq. (6). Conversion of both HCl and Cl2 was assumed to be 100% [11]. Production of the hydrated salt was done through an evaporation-crystallization system.

Synthesis of copper nitrate trihydrate (Cu(NO3)2.3H2O)

Fig. 8c displays the manufacturing process to produce Cu(NO3)2.3H2O. The process starts from the mining and extraction of metallic copper (Cu). After mining, Cu is mixed with nitric acid (HNO3) according to the Ullman's encyclopedia [12]. The reaction between Cu and HNO3 is shown in Eq. (7). The effluent from the reaction step is evaporated and concentrated to obtain crystals of Cu(NO3)2.3H2O. To determine the amount of crystal, solubility of the hydrated copper salt was considered as 77.4 g Cu(NO3)2.3H2O per 100 g water.

Synthesis of Acid chloroauric trihydrate (HAuCl4.3H2O)

Fig. 8d shows the block flow diagram to produce HAuCl4.3H2O, which starts with the mining and extraction of gold (Au) from the ore. The process to convert Au into HAuCl4.3H2O was described by Gross [14]. Firstly, Au is diluted in aqua regia (75% HCl, 25% HNO3) to produce HAuCl4 according to Eq. (8). However, a side reaction takes place between HCl and HNO3 (Eq. (9)). The reaction between Au and aqua regia is highly exothermic. Therefore, heat was assumed to be 0 and no energy source is required. Besides, water consumption was estimated according to the methodology process showed by Gross [14].

Synthesis of cerium nitrate hexahydrate (Ce(NO3)3.6H2O)

Ce(NO3)3.6H2O is the precursor to produce the catalyst support in both cases. Cerium is a rare earth element and is mainly found on Bastnäsite ores (50%) in China. Hence, energy consumption was based on the Chinese power grid available in Ecoinvent V3.4.

Transport

Transport distances among the locations on the different stages of the life cycle were calculated by using Google maps. Oceanic distances were calculated by using free calculators in web sites, such as sea-distances.org. When transport distances were unknown, 100 km and 200 km by lorry and railway, respectively, were assumed according to the standard distances set by Hischier et al. [9]

Life Cycle Inventories

Tables 9–26 show the LCI for all the stages involved in the production of power from sugarcane press-mud. LCI were used to calculate the environmental impacts, as shown in the main manuscript.

Ethics Statement

Not applicable

CRediT Author Statement

Nestor Sanchez: Conceptualization, Methodology, Validation, Formal analysis, Writing – Original Draft, Visualization; Ruth Ruiz: Writing – Review & Editing, Visualization, Supervision, Formal analysis; Anne Rödl: Writing – Review & Editing, Visualization, Supervision, Forma analysis; Martha Cobo: Resources, Methodology, Writing – Review & Editing, Supervision, Project administration, Funding acquisition.

Declaration of Competing Interest

The authors declare that they have no known competing financial interests or personal relationships which have, or could be perceived to have, influenced the work reported in this article.
SubjectRenewable Energy, Sustainability, and the Environment
Specific subject areaLife Cycle Assessment
Type of dataTableFigure
How data were acquiredData of bioethanol production were acquired by experimental procedure at lab-scale and subsequent material and energy balances.Data of power production from bioethanol and biomethane were taken from Aspen based on material and energy balances.Data of catalyst manufacturing were taken from scientific literature, databases, material, and energy balances.Transportation distances were taken by means of Google-maps.
Data formatRaw and processed
Parameters for data collectionSamples of sugarcane press-mud were processed to produce bioethanol at a lab-scale. Material and energy balances were performed based on that experimental data. Bioethanol composition at lab-scale was used as the main input in an Aspen flowsheet to estimate the Material and energy balances of power production. Key data to gather primary data was retrieved from scientific papers and databases.
Description of data collectionPrimary data concerning bioethanol production were obtained from experimental work at lab-scale conditions. Other data were obtained from Aspen simulations, databases, scientific reports, academic theses, and patents.
Data source locationInstitution: Universidad de La SabanaCity/Town/Region: Chia, CundinamarcaCountry: Colombia
Data accessibilityRaw dataRepository name: Mendeley DataData identification number: doi: 10.17632/5nhfjhh778.2Direct URL to the data: http://dx.doi.org/10.17632/5nhfjhh778.2Processed dataWith the article
Related research articleN. Sanchez, R. Ruiz, A. Rödl, M. Cobo, Technical and environmental analysis on the power production from residual biomass using hydrogen as energy vector, Renewable Energy 175 (2021) 825-839.
Table 10

Life cycle inventory for producing 1 kg of raw bioethanol from sugarcane press-mud hydrolysate.

Stream nameKind of streamUnitValueEcoinvent V3.4
HydrolysateInputkg1.0864Data from Table 9
Energy for fermentation1InputMJ0.7958Market for electricity, low voltage |electricity, low voltage| APOS, S – CO
Cooling waterInputkg11.627Water, cooling, unspecified natural origin, CO
PeptoneInputkg0.0113Chemical production, organic |chemical organic| APOS, S - GLO
Yeast extractInputkg0.0158Market for fodder yeast |fodder yeast| APOS, S – GLO
Ammonium sulfateInputkg0.0011Market for ammonium sulfate, as N |ammonium sulfate, as N| APOS, S - GLO
MgSO4.7H2OInputkg0.0009Market for magnesium sulfate | magnesium sulfate | APOS, S - GLO
Ca3(PO4)2Inputkg0.0004Chemical production, inorganic |Chemical, inorganic| APOS, S -GLO
Freight ship transportInputkg*km218.9246Transport, freight, sea, transoceanic ship | transport, freight, sea, transoceanic ship | APOS, S -GLO
Freight road transportInputkg*km26.55Transport, freight, lorry 7.5 - 16 metric ton, EURO 4 |transport, freight, lorry 7.5 - 16 metric ton, EURO4| APOS, S RoW
Freight road transportInputkg*km1.76172Transport, freight, lorry 7.5 - 16 metric ton, EURO 6 |transport, freight, lorry 7.5 - 16 metric ton, EURO6| APOS, S RER
InoculumInputkg0.105Data from Table 11
SteamEmission to airkg0.0346Water vapour, Emission to air/unspecified
CO2Emission to airkg0.2011Carbon dioxide, non-fossil, Emission to Air/unspecified

Power grid electricity was build based on information retrieved from Colombian data

Table 11

Life cycle inventory for producing 1 kg of yeast inoculum in YPD medium.

StreamKind of streamUnitValueEcoinvent 3.4
PeptoneInputkg0.0191Chemical production, organic | chemical, organic| APOS, S -GLO
Yeast extractInputkg0.00955Market for fodder yeast |fodder yeast| APOS, S - GLO
Lyophilized yeastInputkg0.00061Table 12
GlucoseInputkg0.0191Glucose production | glucose | APOS, S -RoW
Electrical energy1InputMJ0.57321Market for electricity, low voltage |electricity, low voltage| APOS, S - CO
Water coolingInputkg5.64496Water, cooling, unspecified natural origin, CO
Water processInputkg0.95224Water, unspecified natural origin, CO
Freight shipInputkg*km386.95328Transport, freight, sea, transoceanic ship | transport, freight, sea, transoceanic ship | APOS, S -GLO
Freight roadInputkg*km43.524Transport, freight, lorry 7.5 - 16 metric ton, EURO 4 |transport, freight, lorry 7.5 - 16 metric ton, EURO4| APOS, S RoW
Freight roadInputkg*km0.13664Transport, freight, lorry 7.5 - 16 metric ton, EURO 6 |transport, freight, lorry 7.5 - 16 metric ton, EURO6| APOS, S RER
Carbon dioxideEmission to airkg0.00934Carbon dioxide, Emission to air, unspecified

Power grid electricity was build based on information retrieved from Colombian data

Table 12

Life cycle inventory for producing 1 kg of lyophilized yeast [3].

StreamKind of streamUnitValueEcoinvent 3.4
Molasses, from sugar beetInputkg3.90Market for molasses, from sugar beet [molasses, from sugar beet] APOS, S – GLO
AmmoniaInputkg0.08Market for ammonia, liquid [ammonia liquid] APOS, S – RER.
P2O5Inputkg0.03Market for phosphate fertilizer, as P2O5 [phosphate fertilizer, as P2O5] APOS, S – GLO
SteamInputMJ13.0Market for heat, from steam, in chemical industry [heat, from steam, in chemical industry] APOS, S – RER
ElectricityInputMJ3.10Market for electricity, low voltage [electricity, low voltage] APOS, S – FR
Table 13

Life cycle inventory for producing 1 kg of bioethanol (steam-to-ethanol ratio = 3).

Stream nameKind of streamUnitScenario 1Scenario 2Scenario 3Ecoinvent 3.4
Crude bioethanolInputkg61.03475.53996.3524Table 10
Electrical energyInputMJ0.00190.00020.1424Market for electricity, low voltage |electricity, low voltage| APOS, S - CO
Process waterInputkgNA0.85301.4915Water, unspecified natural origin, CO
Cooling waterInputkgNANA94.5747Water, cooling, unspecified natural origin, CO
HeatInputMJ17.54832.23202.5629Table 16
WaterEmission to waterkg55.33355.38666.7667Water, emission to water, unspecified
EthanolEmission to waterkg4.60349.128E-050.0666Ethanol, emission to water, unspecified
Ethyl acetateEmission to waterkg0.00124.608E-352.63E-06Ethyl acetate, emission to water, unspecified
1-propanolEmission to waterkg0.00431.248E-115.16E-041-propanol, emission to water, unspecified
2-methyl-1-propanolEmission to waterkg0.00723.545E-138.74E-042-methyl-1-propanol, emission to water, unspecified
3-methyl-1-butanolEmission to waterkg0.01395.879E-171.78E-033-methyl-1-butanol, emission to water, unspecified
Acetic acidEmission to waterkg0.07140.0061537.47E-03Acetic acid, emission to water, unspecified
Table 14

Life cycle inventory for producing 1 kg of clean syngas.

Stream nameKind of streamUnitScenario 1Scenario 2Scenario 3Ecoinvent 3.4
Bioethanol (S/E=3)Inputkg0.28310.27500.2902Table 13
RhPt/CeO2-SiO2Inputkg4.13E-064.04E-064.27E-06Table 25
AuCuO/CeO2Inputkg4.13E-064.04E-064.27E-06Table 26
Carrier (N2)Inputkg0.630980.61410.6494Market for nitrogen, liquid |nitrogen, liquid| APOS, S - RoW
QuartzInputkg1.03E-51.01E-51.07E-5Market for glass tube, borosilicate |glass tube, borosilicate| APOS, S - GLO
OxygenInputkg0.08590.11090.0634Market for oxygen, liquid |oxygen, liquid| APOS, S - RoW
Cooling waterInputkg28.415428.04031.0694Water, cooling, unspecified natural origin, CO
EnergyInputMJ0.30360.58901.2506Table 16
TransportInputkg*km0.00370.00360.0038Transport, freight, light commercial vehicle |transport, freight, light commercial vehicle| APOS, S - RoW
Table 15

Life cycle inventory for producing 1 kg of H2 (99.99 vol.%).

Stream nameKind of streamUnitScenario 1Scenario 2Scenario 3Ecoinvent 3.4
Clean syngasInputkg116.38966.20843.993Table 14
ZeoliteInputkg1.70E-41.70E-41.70E-4Zeolite production, powder | zeolite, powder | APOS, S - RoW
Activated carbonInputkg6.8E-46.8E-46.8E-4Activated carbon production, granular from hard coal | Activated carbon, granular | APOS, S - RoW
Cooling waterInputkg6236.783466.652090.99Water, cooling, unspecified natural origin, CO
Electrical powerInputMJ51.130831.09923.036Market for electricity, low voltage |electricity, low voltage| APOS, S - CO
Freight ship transportInputkg*km2.5272.5272.527Transport, freight, sea, transoceanic ship | transport, freight, sea, transoceanic ship | APOS, S -GLO
Freight road transportInputkg*km0.76370.7640.764Transport, freight, lorry 7.5 - 16 metric ton, EURO 4 |transport, freight, lorry 7.5 - 16 metric ton, EURO4| APOS, S RoW
Exhaust gasOutputkg97.02956.57040.415Avoided product
WaterEmission to waterkg17.74088.3222.475Water, emission to water, unspecified
Carbon monoxideEmission to waterkg5.78E-40.00045.35E-05Carbon monoxide, emission to water, unspecified
Carbon dioxideEmission to waterkg0.32410.19620.0610Carbon dioxide, emission to water, unspecified
MethaneEmission to waterkg0.0261NRNRMethane, emission to water, unspecified
NitrogenEmission to waterkg0.02370.01150.0032Nitrogen, emission to water, unspecified
WaterEmission to airkg0.00540.00227.30E-4Water vapor, emission to air, unspecified
Carbon monoxideEmission to airkg0.00190.00101.73E-04Carbon monoxide, non-fossil, emission to air, unspecified
Carbon dioxideEmission to airkg0.11720.06050.022Carbon dioxide, non-fossil, emission to air, unspecified
MethaneEmission to airkg0.0150NRNRMethane, emission to air, unspecified
NitrogenEmission to airkg0.10510.04340.014Nitrogen, emission to air, unspecified
Table 16

Power from burner for producing 1 MJ of energy.

Stream nameKind of streamUnitScenario 1Scenario 2Scenario 3Ecoinvent 3.4
Exhaust anodeInputkg0.000330.00250.0023Table 17
Exhaust gasInputkg0.15820.71030.4608Table 15
AirInputkg0.34280.14250.3512Resource/in Air
BiomethaneInputkg0.01900.00790.0195Table 18
SteamEmission to airkg0.05510.06840.0861Water vapour, emission to air, unspecified
Carbon dioxideEmission to airkg0.06120.09970.1109Carbon dioxide, non-fossil, emission to air, unspecified
NitrogenEmission to airkg0.10510.61910.5949Nitrogen, emission to air, unspecified
OxygenEmission to airkg2.51E-74.71E-145.57E-13Oxygen, in air, Emission to air, unspecified
Carbon monoxideEmission to airkg2.15E-27.60E-24.17E-2Carbon monoxide, non-fossil, emission to air, unspecified
AmmoniaEmission to airkg2.10E-89.62E-73.89E-7Ammonia, emission to air, unspecified
Nitrogen dioxideEmission to airkg1.65E-111.32E-181.65E-17Nitrogen dioxide, emission to air, unspecified
Dinitrogen monoxideEmission to airkg2.57E-101.53E-146.03E-14Dinitrogen monoxide, emission to air, unspecified
Nitrogen monoxideEmission to airkg3.93E-62.10E-108.44E-10Nitrogen monoxide, emission to air, unspecified
MethaneEmission to airkg8.88E-146.19E-93.68E-10Methane, emission to air, unspecified
LPGAvoided productkg0.31660.15420.0732Market for liquefied petroleum gas |liquefied petroleum gas| APOS, S, RoW
Table 17

Life cycle inventor for producing 1 kWh in a low-temperature proton exchange membrane fuel cell.

StreamKind of streamUnitValueEcoinvent 3.4
Hydrogen(99.99 vol.%)Inputkg0.073Table 15
Air fuel cellInputkg123.24Resource/in Air
ElectricityInputMJ0.042Market for electricity, low voltage |electricity, low voltage| APOS, S - CO
Fuel cell stackInputunit1.56E-5Market for fuel cell, stack polymer electrolyte, 2 kW electrical, future |fuel cell stack polymer electrolyte membrane, 2 kW electrical, future| APOS, S – GLO
Oceanic transportInputkg*km8.666Transport, freight, sea, transoceanic ship |transport, freight, sea, transoceanic ship| APOS, S - GLO
Freight transportInputkg*km1.202Transport, freight, lorry 3.5 – 7.5 metric ton, EURO4 |transport, freight, lorry 3.5 – 7.5 metric ton, EURO 4|APOS, S - RoW
Exhaust anodeOutputkg0.014Avoided product
WaterEmission to airkg2.234Water vapour, emission to air, unspecified
NitrogenEmission to airkg93.571Nitrogen, emission to air, unspecified
OxygenEmission to airkg28.059Oxygen, in air, Emission to air, unspecified
Table 18

Life cycle inventory for producing 1 kg of biomethane from mud.

StreamKind of streamUnitValueEcoinvent 3.4
MudInputkg13.6863Table 9
WaterInputkg218.938Water, unspecified natural origin, CO
AirInputm30.3668Market for compressed air, 600 kPa gauge |compressed air, 600 kPa gauge| APOS, S – GLO
EnergyInputMJ4.1234Table 12
Cooling waterInputkg234.53Water, cooling, unspecified natural origin, CO
Carbon dioxideEmission to airkg1.7255Carbon dioxide, non-fossil, emission to air, unspecified
MethaneEmission to airkg0.0562Methane, non-fossil, emission to air, unspecified
AmmoniaEmission to airkg0.0047Ammonia, emission to air, unspecified
WaterEmission to airkg0.0849Water vapour, emission to air, unspecified
OxygenEmission to airkg0.7565Oxygen, in air, emission to air, unspecified
NitrogenEmission to airkg2.4948Nitrogen, emission to air, unspecified
Carbon dioxideEmission to waterkg2.03E-13Carbon dioxide, emission to water, fresh water
MethaneEmission to waterkg1.11E-29Methane, emission to water, unspecified
AmmoniaEmission to waterkg0.0024Ammonia, emission to water, unspecified
WaterEmission to waterkg9.6253Water, emission to water, unspecified
NitrogenEmission to waterkg0.0001Nitrogen, emission to water, unspecified
DigestateOutputkg42.2517Avoided product as ammonium nitrate
Table 19

Life cycle inventory for producing 1 kWh of power in a Rankine cycle.

StreamKind of streamUnitValueEcoinvent 3.4
BiomethaneInputkg0.0683Table 18
AirInputm30.0029Market for compressed air, 1000 kPa gauge | compressed air, 1000 kPa gauge | APO,S - GLO
WaterInputkg0.5542Water, unspecified natural origin, CO
SteamEmission to airkg0.1357Water vapour, Emission to air, unspecified
Carbon dioxideEmission to airkg0.1718Carbon dioxide, from soil or biomass stock
MethaneEmission to airkg5.45E-20Methane, from soil or biomass stock
AmmoniaEmission to airkg3.55E-10Ammonia, emission to air, unspecified
OxygenEmission to airkg0.0371Oxygen in air, emission to air, unspecified
NitrogenEmission to airkg0.9199Nitrogen, emission to air, unspecified
Dinitrogen monoxideEmission to airkg1.10E-06Dinitrogen monoxide, emission to air, unspecified
Nitrogen monoxideEmission to airkg0.0050Nitrogen monoxide, emission to air, unspecified
Nitrogen dioxideEmission to airkg1.11E-05Nitrogen dioxide, emission to air, unspecified
Carbon monoxideEmission to airkg6.92E-04Carbon monoxide, emission to air, unspecified
Table 20

Life cycle inventory for producing 1 kg H2PtCl6.H2O.

Inputkind of flowUnitValueEcoinvent V3.4
Pt metallicInputkg0.3764Platinum group metal mine operation, ore with high palladium |platinum| APOS, S -RU
HClInputkg0.1412Market for Hydrochloric acid, without water, in 30% solid state, APOS S-RER
Cl2Inputkg0.2747Market for chlorine, gaseous, APOS S-RER
Water cooling, unspecifiedResourcem30.024Water, cooling, unspecified natural origin, DE
Water process, unspecifiedResourcem30.00023Water, unspecified natural origin, DE
ElectricityInputMJ1.216Market for electricity, medium voltage | electricity, medium voltage| APOS, S, DE
HeatInputMJ1.984Heat and power cogeneration, natural gas, conventional power plant, 100 MW electrical |heat, district or industrial, natural gas| APOS, S - DE
Freight transportInputton*km1.2295Market for transport, freight, lorry > 32 metric ton, EURO 6 |transport, freight, lorry >32 metric ton, EURO 6|APOS,S-GLO
Rail train transportInputton*km0.193Market for transport, freight train |Transport freight train| APOS, S - Europe without Switzerland
InfrastructureInputUnit4.00E-10Market for chemical factory, organics | chemical factory organics | APOS, S, GLO
HClEmission to airkg0.00028Hydrogen chloride, emission to air, unspecified
Water vapourEmission to airkg0.2658Water vapour, emission to air, unspecified
Cl2Emission to airkg0.000549Chlorine, emission to air, unspecified
HeatEmission to airMJ1.216Heat, emission to air, unspecified
Table 21

Life cycle inventory for producing 1 kg of RhCl3.3H2O.

Inputkind of flowUnitValueEcoinvent V3.4
Rh metallicInputkg0.6098Market for rhodium, APOS S- GLO
Cl2Inputkg0.4489Market for chlorine, gaseous |chlorine, gaseous| APOS, S - RER
KClInputkg1.6798Potassium chloride production |potassium chloride as K2O| APOS, S -RER
KOHInputkg0.6726Potassium hydroxide production |potassium hydroxide| APOS, S -RER
HClInputkg0.4199Market for Hydrochloric acid, without water, in 30% solid state, APOS S-RER
Water cooling, unspecifiedResourcem30.0240Water, cooling, unspecified natural origin, DE
Water process, unspecifiedResourcem30.0360Water, unspecified natural origin, DE
Freight transportInputton*km4.2160Market for transport, freight, lorry > 32 metric ton, EURO 6 |transport, freight, lorry >32 metric ton, EURO 6|APOS,S-GLO
Rail train transportInputton*km1.7650Market for transport, freight train |Transport freight train| APOS, S - Europe without Switzerland
ElectricityInputMJ1.2160Market for electricity, medium voltage | electricity, medium voltage| APOS, S, DE
HeatInputMJ1.9840Heat and power cogeneration, natural gas, conventional power plant, 100 MW electrical |heat, district or industrial, natural gas| APOS, S - DE
InfrastructureInputUnit4E-10Market for chemical factory, organics | chemical factory organics | APOS, S, GLO
ChlorineEmission to airkg0.0009Chlorine, emission to air, unspecified
SteamEmission to airkg0.7534Water vapour, emission to air, unspecified
HClEmission to airkg0.0042Hydrogen chloride, emission to air, unspecified
HeatEmission to airMJ1.2160Heat, waste, emission to air, unspecified
Cl ionsEmission to waterkg0.5179Chlorine, emission to water, unspecified
Rh ionsEmission to airkg0.0206Rhodium, emission to air, unspecified
WaterEmission to waterm30.0364Wastewater, m3, emission to water, unspecified
K ionsEmission to waterkg1.1408Potassium, emission to water, unspecified
Table 22

Life cycle inventory for producing 1 kg of Ce(NO3)3.6H2O.

Inputkind of flowUnitValueEcoinvent V3.4
BastnäsiteInputkg0.6120Rare earth production, 70% REO, from bastnäsite | rare earth production, 70% REO from bastnäsite | APOS, S - CN
HNO3Inputkg1.1203Nitric acid production, product in 50% solution state |nitric acid, without water, in 50% solution| APOS, S -RoW
TBPInputkg0.0075Market for chemical, organic |chemical organic| APOS, S - GLO
H2SO4Inputkg0.3164Sulfuric acid production | sulfuric acid | APOS,S
NaClInputkg0.8840Market for sodium chloride, powder |sodium chloride| APOS, S - GLO
NaOHInputkg0.1177Market for sodium hydroxide, without water, in 50% solution state |sodium hydroxide without water, in 50% solution state| APOS, S -GLO
HClInputkg0.0840Market for Hydrochloric acid, without water, in 30% solid state, APOS S-RoW
Process waterInputm30.0004Water, unspecified natural origin, CN
Cooling waterInputm30.0240Water, cooling, unspecified natural origin, CN
HeatInputMJ0.0008heat and power cogeneration, hard coal |heat, district or industrial, other than natural gas| APOS, S - RoW
ElectricityInputMJ0.0078Market group for electricity, medium voltage |electricity, medium voltage| APOS, S- CN
SteamInputMJ0.2106Market for steam, in chemical industry |heat from steam, in chemical industry| APOS, S - RoW
Freight transportInputton*km0.3142Market for transport, freight, lorry > 32 metric ton, EURO 5 |transport, freight, lorry >32 metric ton, EURO 5|APOS,S-GLO
Rail train transportInputton*km0.6284Market for transport, freight train | transport freight train| APOS,S-CN
InfrastructureInputUnit4E-10Market for chemical factory, organics | chemical factory organics | APOS, S, GLO
SodiumEmission to waterkg0.4103Sodium, emission to water, unspecified
SulfateEmission to waterkg0.2152Sulfate, emission to water, unspecified
FluorineEmission to waterkg0.0320Fluorine, emission to water, unspecified
ChlorineEmission to waterkg0.5021Chlorine, emission to water, unspecified
WaterEmission to waterm30.0001Wastewater, m3, emission to water, unspecified
Table 23

Life cycle inventory for producing 1 kg of HAuCl4.3H2O.

Inputkind of flowUnitValueEcoinvent V3.4
GoldInputkg0.540Gold production |gold| APOS, S - RoW
HNO3Inputkg13.57Nitric acid production, product in 50% solution state |nitric acid, without water, in 50% solution| APOS, S -RER
HClInputkg68.07Market for Hydrochloric acid, without water, in 30% solid state, APOS S-RER
Water coolingInputm30.0240Water, cooling, unspecified natural origin, DE
Water processInputm30.0150Water, unspecified natural origin, DE
ElectricityInputMJ1.2160Market for electricity, medium voltage | electricity, medium voltage| APOS, S, DE
Freight transportInputTon*km3.0762Market for transport, freight, lorry > 32 metric ton, EURO 6 |transport, freight, lorry >32 metric ton, EURO 6|APOS,S-GLO
Rail train transportInputTon*km21.755Market for transport, freight train |Transport freight train| APOS, S - Europe without Switzerland
InfrastructureInputUnit4E-10Market for chemical factory, organics | chemical factory organics | APOS, S, GLO
Hydrogen chlorideEmission to airkg0.3660Hydrogen chloride, emission to air, unspecified
Nitrogen dioxideEmission to airkg0.3772Nitrogen dioxide, emission to air, unspecified
Nitrogen monoxideEmission to airkg5.9048Nitrogen monoxide, emission to air, unspecified
ChlorineEmission to airkg17.567Chlorine, emission to air, unspecified
HeatEmission to airMJ1.2160Heat, waste, emission to air, unspecified
Gold ionsEmission to waterkg0.0385Gold, emission to water, unspecified
WaterEmission to waterm30.0105Wastewater, m3, emission to water, unspecified
Chlorine ionsEmission to waterkg0.0139Chlorine, emission to water, unspecified
Table 24

Life cycle inventory for producing 1 kg of Cu(NO3)2.3H2O.

Inputkind of flowUnitValueEcoinvent V3.4
Cu metallicInputkg0.2930Copper production, primary | copper |APOS, S, RER
HNO3Inputkg0.8654Nitric acid production, product in 50% solution state |nitric acid, without water, in 50% solution| APOS, S -RER
ElectricityInputMJ1.2160Market for electricity, medium voltage | electricity, medium voltage| APOS, S, DE
HeatInputMJ1.9840Heat and power cogeneration, natural gas, conventional power plant, 100 MW electrical |heat, district or industrial, natural gas| APOS, S - DE
Freight transportInputTon*km0.5460Market for transport, freight, lorry > 32 metric ton, EURO 6 |transport, freight, lorry >32 metric ton, EURO 6|APOS,S-GLO
Rail train transportInputTon*km0.5192Market for transport, freight train |Transport freight train| APOS, S - Europe without Switzerland
Cooling waterInputm30.0240Water, cooling, unspecified natural origin, DE
Process waterInputm30.0009Water, unspecified natural origin, DE
InfrastructureInputUnit4E-10Market for chemical factory, organics | chemical factory organics | APOS, S, GLO
Nitrogen monoxideEmission to airkg0.0652Nitrogen monoxide, emission to air, unspecified
Nitrogen dioxideEmission to airkg0.1000Nitrogen dioxide, emission to air, unspecified
HeatEmission to airMJ1.2160Heat, waste, emission to air, unspecified
SteamEmission to airkg0.2231Water vapour, emission to air, unspecified
Copper ionsEmission to waterkg0.0286Copper, emission to water, unspecified
NitratesEmission to waterkg0.0561Nitrates, emission to water, unspecified
WaterEmission to waterkg6.80E-5Water, emission to water, unspecified
Table 25

Life cycle inventory for producing 1 g RhPt/CeO2-SiO2.

Inputkind of flowUnitValueEcoinvent V3.4
Ce(NO3)3.6H2OInputg2.3431Table 22
RhCl3.3H2OInputg0.0102Table 20
PtH2Cl6.6H2OInputg0.0106Table 21
SiO2Inputg0.0633Silica sand production |silica sand| APOS, S-DE
Water tap deionizedInputg5.9341Market for water, deionized, from tap water, at user |water deionized, from tap water, at user| APOS, S - RoW
Rail train transportInputkg*km0.0496Market for transport, freight train |Transport freight train| APOS, S - Europe without Switzerland
Rail train transportInputkg*km6.1765Market for transport, freight train | transport freight train| APOS,S-CN
Oceanic transportInputkg*km71.6836Market for transport, freight, sea, transoceanic ship |transport, freight, sea, transoceanic ship| APOS,S -GLO
Freight transportInputkg*km1.2727Market for transport, freight, lorry, 3.5-7.5 metric ton, EURO 3 |transport, freight, lorry 3.5 - 7.5 metric ton, EURO 3|APOS, S -GLO
Light commercial transportInputKg*km0.0585Market for transport, freight, light commercial vehicle |transport, freight commercial vehicle| APOS, S -GLO
HydrogenInputg0.1120Market for hydrogen, liquid |hydrogen, liquid| APOS, S - RoW
ArgonInputg14.108Market for Argon, liquid |argon, liquid| APOS,S - GLO
ElectricityInputg1.3613Market for electricity, low voltage |electricity, low voltage| APOS, S - CO
NOxEmission to airg0.8315Nitrogen oxides, emission to air, unspecified
ChlorineEmission to airg0.0085Chlorine, emission to air, unspecified
  2 in total

1.  Controlling sugarcane press-mud fermentation to increase bioethanol steam reforming for hydrogen production.

Authors:  Nestor Sanchez; Ruth Y Ruiz; Bernay Cifuentes; Martha Cobo
Journal:  Waste Manag       Date:  2019-08-13       Impact factor: 7.145

2.  Energy consumption and greenhouse gas emissions from enzyme and yeast manufacture for corn and cellulosic ethanol production.

Authors:  Jennifer B Dunn; Steffen Mueller; Michael Wang; Jeongwoo Han
Journal:  Biotechnol Lett       Date:  2012-10-20       Impact factor: 2.461

  2 in total

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