Chao Hu1,2, Zhenzhen Chen1, Chao Wei1, Xiaokang Wan1, Wenzhi Li3, Qizhao Lin3. 1. Advanced Technology Research Institute of Green Building of Anhui Province, Anhui Jianzhu University, Hefei 230601, People's Republic of China. 2. Key Laboratory of Indoor Thermal and Humid Environment, Anhui Jianzhu University, Hefei 230601, People's Republic of China. 3. Department of Thermal Science and Energy Engineering, University of Science and Technology of China, Jinzhai Road, Hefei 230026, People's Republic of China.
Abstract
The catalytic performance of Au nanoparticles (NPs) supported on different transition-metal oxides for soot oxidation was studied in this paper. The changes in the morphology, phase structure, and physicochemical properties of Au-supported iron-based oxides before and after the reaction with soot particles were observed by high-resolution transmission electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy, and temperature-programed reduction. It was found that the catalytic activity of Fe3O4, Fe2O3, Co3O4, and NiO for soot oxidation was significantly improved after loading Au NPs. Especially, under the action of Au/Fe2O3 and Au/Fe3O4, the oxidation of soot was close to 20% below 420 °C, and their T 10 values were 73 and 50 °C, respectively. When Au/Fe2O3 and Au/Fe3O4 reacted with soot, the size of the catalysts increased, and the active oxygen and Fe 2p components decreased. Au promoted the reduction of iron ions to a lower temperature, which was beneficial to improving the oxidation performance of iron-based oxides.
The catalytic performance of Au nanoparticles (NPs) supported on different transition-metal oxides for soot oxidation was studied in this paper. The changes in the morphology, phase structure, and physicochemical properties of Au-supported iron-based oxides before and after the reaction with soot particles were observed by high-resolution transmission electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy, and temperature-programed reduction. It was found that the catalytic activity of Fe3O4, Fe2O3, Co3O4, and NiO for soot oxidation was significantly improved after loading Au NPs. Especially, under the action of Au/Fe2O3 and Au/Fe3O4, the oxidation of soot was close to 20% below 420 °C, and their T 10 values were 73 and 50 °C, respectively. When Au/Fe2O3 and Au/Fe3O4 reacted with soot, the size of the catalysts increased, and the active oxygen and Fe 2p components decreased. Au promoted the reduction of iron ions to a lower temperature, which was beneficial to improving the oxidation performance of iron-based oxides.
Soot particles emitted
from diesel engines can cause severe environmental
and health problems.[1] For the elimination
of soot particles, one of the most efficient after-treatment technologies
is the use of a diesel particulate filter (DPF), in which particles
are trapped.[2] However, soot deposition
in DPF gradually increases the exhaust gas back pressure, resulting
in a lower efficiency of the engine.[3] The
loaded DPF needs to be regenerated by the combustion of soot deposits
from the filter. The spontaneous combustion temperature of diesel
soot is above 600 °C, while the temperature of the diesel exhaust
gas is typically at 180–400 °C.[4] Thus, oxidative catalysts combined with the DPF to decrease the
combustion temperature of soot is believed to be a feasible method
in reducing soot emission.The key to reducing the soot oxidation
temperature is to find a
suitable catalytic system. Recently, a series of catalysts such as
noble metals, alkaline-metal oxides, transition-metal oxides, and
perovskite oxides have shown good performances for soot oxidation.[5] Among the noble metals, Au catalysts have gained
increasing attention because of their good catalytic activities in
numerous reactions including the oxidation of volatile organic compounds,
CO, and soot particles. In the catalytic combustion of methane, catalysts
such as Au NPs loaded on La–Mn perovskites with a three-dimensional
structure and Au–Pd loaded on Co3O4 show
high performances, and the light-off temperature of methane can be
achieved at 218 °C.[6,7] As for the catalytic
oxidation of CO, supported Au NPs have been shown to be useful catalysts
from the report of their high low-temperature oxidation activities
by Hutchings’ and Haruta’s groups.[8,9] There
have been a great number of studies on supported gold catalysts for
CO oxidation. Recently, Zhang prepared a series of Au/LaPO4 catalysts with good activity and stability and achieved complete
CO conversion at 25 °C.[10]Moreover,
the gold catalysts have a great preference on the catalytic
combustion of soot particles. Craenenbroeck et al. studied the catalytic
activity of Au–VO/TiO2 and Au–VO/ZrO2 on
diesel soot particles and found that the ignition temperature of soot
was 361 °C and the peak burning temperature was 419 °C.[11] Au supported over ZnO is seen to be better than
Ag/ZnO and CuO on soot particle oxidation, which is attributed to
the stronger Coulombic force between Au3+ and soot.[12] Wei and Zhao’s research group studied
a series of catalysts with gold as the active component, including
Au/Ce0.8Zr0.2O2 and AuPt/Ce0.8Zr0.2O2 alloy nanoparticles (NPs) and Au@Pt/Ce0.8Zr0.2O2, Au@CeO2−δ/ZrO2, and Au@La2O3 core–shell-structured
NPs.[13−17] They observed that Au can significantly increase the active oxygen
species on the surface of the catalyst and improve the catalytic activity.The catalytic activity of Au NPs is related to a variety of factors,
including the particle shape and size, oxide support materials, preparation
procedures, oxygen supply pathways, coordination between Au NPs and
support, and so forth.[18−20] Noble metals supported on oxides are typically deep
oxidation catalysts. Strong metal–support interactions can
exert dramatic influences on the catalytic performance of supported
Au catalysts. The supports often play a key role in the process of
catalytic reactions.[21] There are reducible
oxide and irreducible oxide supports. The difference in the reducibility
of these oxide can affect the properties of catalysts.[22] For example, Widmann observed that the catalytic
activity for the oxidation of CO obeyed the sequence of Au/TiO2 > Au/ZrO2 > Au/ZnO > Au/Al2O3.[23] In the catalytic oxidation
of ethyl
acetate and toluene, Carabineiro concluded that Au/NiO and Au/CuO
performed better than Au/Fe2O3, Au/MgO, and
Au/LaO.[24] In the catalytic oxidation of
toluene or propene, Liotta found that the oxidation activity decreased
in the order of Au/CeO2 >Au/7.5Ce/Al2O3 > Au/TiO2 >Au/Al2O3.[25]The activity of the catalyst
for soot particle oxidation is related
to its activation of oxygen and the contact opportunity between the
catalyst and soot particles.[26] Au can promote
the adsorption activation of oxygen molecules (O2) and
increase the number of active oxygen species (O2– and O22–) on the catalyst surface.[27] Metal oxides are able to modify the catalytic
property. One of the main catalytic functions of metal oxides in soot
oxidation is to transfer the oxygen species from its surface to soot
particles.[28] The spillover of oxygen and
the subsequent chemical adsorption of active oxygen are the two important
steps in the soot oxidation mechanism.[29] The role of the catalyst is to increase the transfer of active oxygen
species to the surface of the soot, but it does not change the rate-determining
step.[30] Their catalytic reactions depend
largely on the electronic state of the metal oxide.[12] Moreover, transition-metal oxides display excellent redox
properties due to the change in their valence state in the oxidation
reactions. Metal ions can promote electrons to accumulate on the surface
of the soot in a higher energy state, thereby enhancing the driving
force to effectively transfer electrons from the soot to O2.[31] The oxygen spillover and the election-transfer
mechanisms complement each other in the oxidation reaction of soot
with the catalyst.High-resolution transmission electron microscopy
(HRTEM), X-ray
diffraction (XRD), and Fourier transform infrared (FTIR) spectroscopy
are often used to investigate the changes in the soot morphology and
reactivity.[32] Ambient-pressure X-ray photoelectron
spectroscopy (AP-XPS) is constantly used to study the chemically bonded
species on the catalyst surfaces and the molecular interaction between
the catalyst and adsorbates under reaction conditions.[33,34] The aim of this work is to study the catalytic performances and
the intrinsic activity of the transition-metal-oxide-supported gold
catalysts for soot oxidation. A series of catalysts of Au/oxide (oxide
= Fe2O3, Fe3O4, Co3O4, NiO, and CeO2) were designed and
successfully synthesized by the deposition–precipitation method.
Especially, the structures, electronic properties, and reduction of
catalysts Au/Fe2O3 and Au/Fe3O4 were investigated before and after the reaction with soot
particles. The catalysts were investigated using HRTEM, XRD, X-ray
photoelectron spectroscopy (XPS), and temperature-programed hydrogen
reduction (H2-TPR). Using these properties of the catalysts,
the nature of the interactions between iron-based oxides and Au NPs
was also investigated.
Results and Discussion
Catalytic Performances of Transition-Metal
Oxides for Soot Oxidation
The catalytic performance of variable
valence transition-metal oxides without Au NPs for soot oxidation
is first studied, and the results are shown in Figure . The pure soot had almost no oxidation below
550 °C, and its initial oxidation temperature T10 was 592 °C. The oxidation rate of the soot reached
the highest at 600–700 °C, and the complete oxidation
was achieved near 700 °C. The five transition-metal oxide catalysts
studied in this paper, Fe2O3, Fe3O4, Co3O4, NiO, and CeO2, can oxidize the soot particles at the temperature of 400–450
°C. 450–600 °C was the main temperature range of
the catalytic oxidation of soot particles, which were almost completely
oxidized before 600 °C. It can be seen that the transition-metaloxide can effectively reduce the oxidation temperature of soot particles,
so that the complete conversion temperature can be reduced by at least
100 °C. Among them, Fe2O3 had the best
ability to catalyze the oxidation of the soot, its initial oxidation
temperature was 450 °C. The temperature corresponding to its
maximum conversion rate was 492 °C, and the burnout temperature
was 535 °C; the complete conversion temperature of the soot decreased
by 150 °C. The order of the catalytic oxidation activity of these
five variable valence transition-metal oxide catalysts to soot particles
is: Fe2O3 > Co3O4 >
Fe3O4 >NiO > CeO2. Fe2O3 and Fe3O4iron-based catalysts
show
good catalytic activity in soot oxidation.
Figure 1
Catalytic performance
of transition-metal oxides (CeO2, Co3O4, Fe2O3, Fe3O4, and NiO)
on soot particles.
Catalytic performance
of transition-metal oxides (CeO2, Co3O4, Fe2O3, Fe3O4, and NiO)
on soot particles.The conversion rate of
Fe2O3 and Fe3O4 for soot
particle oxidation before 420 °C is close
to 20%, but the conversion curve is smooth. For Fe2O3, the curve starts to steepen at 445 °C, then increases
rapidly; for Fe3O4, the conversion rate gradually
increased at 471 °C. The probability of soot particles starting
to oxidize is relatively small before 420 °C; the conversion
curve above zero indicates that the soot particles have a physical
reaction rather than an oxidation reaction with the iron-based catalyst.
The iron-based catalyst begins to oxidize soot particles after 445
°C.In order to characterize the catalytic activity of
these catalysts
on soot particles more directly and accurately, the characteristic
temperatures T10, T50, T90, and Tm of the catalytic reaction are summarized, as shown in Table . By comparing the
relationship between the characteristic temperatures of different
catalysts, the catalytic activity can be easily judged, the lower
the characteristic temperature, the stronger the catalytic activity.
The T10 of Fe2O3 and Fe3O4 are 87 and 100 °C, respectively.
Table 1
Characteristic Temperatures of Different
Transition-Metal Oxides (CeO2, Co3O4, Fe2O3, Fe3O4, and NiO)
for the Catalytic Reaction of Soot Particles
characteristic
temperature (°C)
catalyst
T10
T50
T90
Tm
CeO2
413
520
586
528
Co3O4
420
485
537
487
Fe2O3
87
477
535
492
Fe3O4
99
505
562
522
NiO
402
515
577
541
soot
592
648
674
662
Catalytic
Performances of Au/Oxide for Soot
Oxidation
The transition-metal oxide catalyst supported by
Au NPs was prepared by the DP method. The catalyst and soot particles
were mixed and ground to form a mixture, which was then subjected
to thermogravimetric analysis. According to the soot quality change
and the calculation formula of the soot conversion rate, the conversion
efficiency of soot particles with different catalysts is obtained,
as shown in Figure . According to the temperature value corresponding to the conversion
efficiency, the conversion characteristic temperatures of soot particles
oxidation are summarized in Table .
Figure 2
Catalytic performance of Au/Oxide (oxide = CeO2, Co3O4, Fe2O3, Fe3O4, and NiO) on soot particles.
Table 2
Characteristic Temperature of Catalytic
Oxidation of Au/Oxide with Soot Particles (Oxide = Co3O4, Fe2O3, Fe3O4, NiO, and CeO2)
characteristic
temperature (°C)
catalyst
T10
T50
T90
Tm
Au/CeO2
430
554
616
582
Au/Co3O4
354
416
491
395
Au/Fe2O3
73
463
520
474
Au/Fe3O4
50
491
548
495
Au/NiO
395
514
576
531
Catalytic performance of Au/Oxide (oxide = CeO2, Co3O4, Fe2O3, Fe3O4, and NiO) on soot particles.As can
be seen from Figure , the Au-supported transition-metal oxide catalyst can further
reduce the oxidation temperature of soot particles, but the effects
of catalysts with different supports in reducing the oxidation temperature
of soot particles are different. In general, the initial oxidation
temperature of soot particles on Au/CeO2, Au/Co3O4, Au/Fe2O3, Au/Fe3O4, and Au/NiO was 350–450 °C, and the main reaction
temperature range was 400–600 °C; the soot particles basically
burned out after 600 °C.Comparing Figures and 2, it can be
found that the catalytic
activity of the transition-metal oxide has changed after loading with
Au NPs. For example, after the catalyst Co3O4 was loaded with Au NPs, its initial oxidation temperature of soot
particles decreased from 420 to 354 °C, the burnout temperature
decreased from 537 to 491 °C, and the characteristic temperature
of the maximum combustion rate decreased from 487 to 395 °C.
The catalytic activity of Co3O4 was improved
after loading Au NPs. However, for the catalyst CeO2, its
catalytic activity decreased after Au NPs were supported. The initial
oxidation temperature of soot increased from 413 to 430 °C, the
burnout temperature increased from 586 to 616 °C, and the characteristic
temperature of the maximum combustion rate increased from 528 to 582
°C. For the catalysts Fe2O3, Fe3O4, and NiO after loading with Au NPs, their initial temperature,
burnout temperature and maximum combustion rate characteristic temperature
had all decreased, which means that Au NPs increased their catalytic
oxidative activity of soot particles. The order of the activity capacity
of Au-loaded transition-metal oxides for the catalytic oxidation of
soot particles was: Au/Co3O4 > Au/Fe2O3 > Au/Fe3O4 > Au/NiO
> Au/CeO2. Au/Fe2O3 and Au/Fe3O4 show good catalytic oxidation activity after
loading Au NPs.Interestingly, catalysts Au/Fe2O3 and Au/Fe3O4 had a conversion efficiency
of nearly 20% for
soot particles before 400 °C, but the conversion curves were
always relatively smooth. For Au/Fe2O3, the
conversion curve began to steepen at 425 °C and the soot conversion
rate gradually increased. For catalyst Au/Fe3O4, the conversion rate of soot particles began to increase slowly
at 441 °C. The T10 of Au/Fe2O3 and Au/Fe3O4 are 73 and 50 °C,
respectively. For catalysts Au/Fe2O3 and Au/Fe3O4, the possibility of the catalytic oxidation
of soot particles before 425 °C is very small. Therefore, we
believe that the conversion efficiency of soot particles is nearly
20% mainly due to the physical reaction between the soot particles
and iron-based catalyst, whose mechanism needs further experimental
study.
Characterization of the Catalysts before and
after the Reaction with Soot Particles
Characterizing of
the structure and properties of the catalysts before and after the
reaction with soot particles will help us to understand the physicochemical
properties of the catalyst and the catalytic oxidation mechanism of
soot particles more clearly.Figure shows the TEM images of Au/Fe3O4 before and after the reaction with soot particles.
Before the reaction, Au NPs were small, spherical, and relatively
dispersed, and Fe3O4 was large in size and forms
a block structure. Au NPs were well attached to the surface of Fe3O4. The average diameter of Au NPs was 11.2 nm
before the reaction and was 17.4 nm after the reaction. Their size
distribution is shown in Figure . The increase in the size of Au NPs may be due to
the slight sintering and aggregation after the reaction between the
catalyst and soot particles at 400 °C. These small Au NPs agglomerated
to form a larger particle, but they were not sintered to form a block
structure.
Figure 3
TEM images of Au/Fe3O4 before (a) and after
(b) reaction with soot particles.
Figure 4
Size distribution
of Au NPs of Au/Fe3O4 before
(a) and after (b) reaction with soot particles.
TEM images of Au/Fe3O4 before (a) and after
(b) reaction with soot particles.Size distribution
of Au NPs of Au/Fe3O4 before
(a) and after (b) reaction with soot particles.Figure a,b shows
the high-resolution electron microscopy images of catalyst Au/Fe3O4 before and after the reaction with soot particles,
respectively. It can be calculated from the figure that the lattice
spacing of Fe3O4 is 0.316 nm, which is consistent
with the lattice spacing of Fe3O4 (220) of 0.30
nm.[35] The lattice spacing of Au is 0.273
nm, which is close to 0.24 nm of Au (111).[36] The crystal structure with a lattice spacing of 0.278 nm can be
measured from the high-resolution electron microscope image of the
catalyst after the reaction with soot particles, which is more consistent
with the lattice spacing of Fe2O3 (104) of 0.27
nm.[37]
Figure 5
HRTEM images of Au/Fe3O4 before (a) and after
(b) reaction with soot particles.
HRTEM images of Au/Fe3O4 before (a) and after
(b) reaction with soot particles.The catalyst Au/Fe3O4 after the reaction
with soot particles is studied by EDS analysis, as shown in Figure . It indicates the
existence of Fe and Au in the catalyst. Cu from the TEM grid has the
highest peak. Because the loading content of Au in the catalyst Au/Fe3O4 was low, the peak of Au is relatively small
and the peak of Fe is relatively high. The peak corresponding to oxygen
in the catalyst can also be seen from the figure.
Figure 6
EDS analysis of Au/Fe3O4 after the reaction
with soot particles.
EDS analysis of Au/Fe3O4 after the reaction
with soot particles.Figure shows the
XRD spectra of the catalysts Au/Fe2O3 and Au/Fe3O4 before and after the reaction with soot particles.
Au/Fe2O3 and Au/Fe3O4 showed
characteristic diffraction peaks of α-Fe2O3 at 2θ = 24.1, 33.2, 35, 41, 49, 54, and 62° (PDF 00-033-0664),
and the characteristic diffraction peaks of Au (PDF 00-065-2870) appear
at 2θ = 38, 44, and 77°. In addition, the characteristic
diffraction peaks (PDF 00-019-0629) of γ-Fe2O3 (400) appearing at 2θ = 30 and 43.5° were observed
in the XRD spectra of Au/Fe3O4 before and after
the reaction with soot particles. In the XRD pattern of the Au/Fe3O4 catalyst, the characteristic diffraction peaks
of α-Fe2O3 and γ-Fe2O3 simultaneously appeared, indicating the co-existence of the
two phases because γ-Fe2O3 can be converted
into α-Fe2O3 when heated over 300 °C
in the air.[38]
Figure 7
XRD patterns of Au/Fe2O3 and Au/Fe3O4 before and
after the reaction.
XRD patterns of Au/Fe2O3 and Au/Fe3O4 before and
after the reaction.Before the soot oxidation
reaction, the number of characteristic
diffraction peaks of the catalysts was small and the peak width was
large. This is due to the small nanometer size of the catalysts particles
before the reaction, which leads to a large half-peak width. According
to the Scherrer equation, the larger the average crystallite size
of the catalyst, the smaller the half width of the diffraction peak.
After the soot oxidation reaction, the half width of the characteristic
diffraction peak of the catalyst becomes smaller, indicating that
the size of the catalyst increases. As the temperature increases,
the crystallite size of the catalyst becomes larger, which is consistent
with the increase in the size of Au NPs measured in the TEM image.In order to further analyze the changes in the oxidation–reduction
properties of the catalysts before and after the reaction with soot
particles, XPS tests were carried out on the catalysts Au/Fe2O3 and Au/Fe3O4 before and after
the reaction. Due to the low content of Au NPs in the catalyst, XPS
did not detect it. Fe 2p and O 1s photoelectron spectroscopy of the
catalysts were mainly tested.The Fe 2p energy spectrum of the
catalysts before and after the
reaction is shown in Figure . Au/Fe2O3 and Au/Fe3O4 have an obvious accompanying peak near 719 eV, indicating
the presence of Fe3+ on the catalyst surface.[39] Both Fe 2p3/2 (near 711 eV) and Fe
2p1/2 (near 724 eV) belong to the characteristic peak of
Fe3+,[40] and the position of
the accompanying peak is 8 eV larger than the peak of Fe 2p3/2. The peaks that occur near a binding energy (BE) of 709 eV are generally
attributed to the ferric divalent Fe2+ in the catalyst.[40] As can be seen from the figure, the characteristic
peak intensity of Fe2+ is small, indicating that there
is only a small part of ferric iron in the catalyst, and the iron
mainly exists in the form of trivalent.
Figure 8
Fe 2p photoelectron spectra
of the catalysts before and after the
reaction.
Fe 2p photoelectron spectra
of the catalysts before and after the
reaction.As can be seen from the XPS spectrum
of Fe 2p, the characteristic
peak intensity and area of the catalyst after the reaction were smaller
than that before the reaction, indicating that the content of ferriciron on the surface of the catalyst decreased with the progress of
the reaction, which would lead to the gradual decrease of the catalyst
activity.The O 1s energy spectra of the catalyst Au/Fe2O3 and Au/Fe3O4 before and
after the reaction
are shown in Figure . The BEs of O 1s are mainly located near 529.3, 531.0, and 532.3
eV. The peaks with BEs between 529.0 and 530.4 eV are mainly attributable
to the lattice oxygen (Olatt: O2–) on
the catalyst surface. The peaks at 531.0–531.4 eV are attributed
to the adsorbed oxygen (Oads: O22– and O2–) on the catalyst surface, while
the peaks near 532.2–532.5 eV are the carbonate species or
adsorbed water on the catalyst surface.[41] In general, the molar ratio of Oads to Olatt is used to measure the reactive oxygen content on the catalyst surface.
The larger the ratio, the more active the oxygen components.[42] Compared with the catalyst Au/Fe3O4, Au/Fe2O3 has a larger molar
ratio of adsorbed oxygen to lattice oxygen. In the catalyst activity
experiments, it has been proved that Au/Fe2O3 has a better catalytic effect on soot oxidation. In addition, after
the reaction of Au/Fe2O3, carbonate species
appeared on the surface, which may be due to the reaction of iron
with carbon in the soot particles to form salts.
Figure 9
O 1s photoelectron spectra
of the catalysts before and after the
reaction.
O 1s photoelectron spectra
of the catalysts before and after the
reaction.It can also be seen from the XPS
spectrum of O 1s that the characteristic
peak intensity and area of the catalyst are smaller than before the
reaction, indicating that the active oxygen components on the surface
of the catalyst gradually decreased after the reaction with soot particles.The H2-TPR profiles of the catalysts Au/Fe2O3 and Au/Fe3O4 before and after
the reaction with soot particles are shown in Figure . Au/Fe2O3 and Au/Fe3O4 have obvious reduction peaks at 171 and 220
°C before they react with soot particles. According to the literature,
the peak at low temperatures is mainly due to the reduction of cationic
Au with different valence states.[39] In
addition, the preparation method makes it easier to form Au3+ species instead of Au0.[43] The
reduction peaks of bulk gold oxide have been reported to appear at
about 195 °C.[44] It can be seen from Figure that the first peak
is at 165–198 °C, indicating that the reaction between
Au and iron oxide promoted its reduction. The reduction reaction in
the range of 250–380 °C is related to the a-Fe2O3/Fe3O4/FeO multiple reduction
process.[44] The reduction peaks of the supports
Fe2O3 and Fe3O4 are generally
located near 440 °C. After loading Au NPs, the position of the
reduction peak was advanced, indicating that Au promoted the reduction
of iron ions to a lower temperature, which was beneficial to improve
the oxidation performance of iron-based oxides.
Figure 10
H2-TPR spectra
of the catalysts before and after the
reaction.
H2-TPR spectra
of the catalysts before and after the
reaction.After the catalyst reacted with
soot particles, the low-temperature
reduction peaks become less intense, which suggests that the reaction
between the catalyst and the soot decreased the amount of weakly bounded
oxygen. The position of the second main reduction peak shifts backward
and the area of the peak decreases, indicating that the oxidation
components of iron oxides weakened after reacting with soot particles.
For the catalyst Au/Fe2O3, its main reduction
peak temperature shifts backward from 281 to 309 °C after reacting
with soot. For Au/Fe3O4, the reduction peak
shifts from 344 to 348 °C. Because the stepwise reduction of
iron oxides is as follows: Fe2O3 → Fe3O4 → FeO, in this temperature range, the
shift of the peak position after the reaction was mainly caused by
the reduction of Fe3+, and it was consistent with the XPS
results.
Conclusions
A series
of Au/Oxide catalysts were synthesized by the deposition–precipitation
method, and their catalytic properties in soot oxidation processes
were examined. These transition-metal oxides exhibit excellent soot
oxidation activity, especially after loading Au NPs. The catalytic
behavior of the catalysts Au/Fe2O3 and Au/Fe3O4 before and after the reaction with soot particles
was emphatically studied. TEM and XRD characterization performed over
the Au/Fe3O4 catalyst revealed the presence
of highly dispersed Au NPs with a size increase from 11 nm in the
fresh sample to 17.5 nm in the spent one. Compared with Au/Fe3O4, Au/Fe2O3 had a better
soot catalytic activity mainly due to the larger molar ratio of adsorbed
oxygen to lattice oxygen and iron basically in the trivalent state.
The H2-TPR measurement results showed that the strong metal–support
interaction between Au NPs and the iron-based oxide could promote
the reduction of iron ions and improve its soot oxidation performance.
After Au/Fe2O3 and Au/Fe3O4 reacted with soot particles, the catalysts became more concentrated
and the iron in the catalyst was converted from Fe3+ to
Fe2+. The content of ferric iron and reactive oxygen components
on the surface of the catalyst decreases gradually with the progress
of the catalytic reaction, resulting in a decrease in catalyst activity.
Experimental Section
Catalyst Preparation
The catalysts
of transition-metal oxides supported Au NPs were prepared by the deposition–precipitation
method. This method can attach all active components to the metaloxide, increase the number of active components, and the size distribution
of Au NPs is uniform.In a typical process, gold chloride hydrate
was dissolved in deionized water, and the aqueous solution of HAuCl4 at a concentration of 10 g/L was prepared. Two grams of the
commercial metal oxide powder (Fe2O3, Fe3O4, Co3O4, NiO, and CeO2) was added into 4 mL of the aqueous HAuCl4 solution,
further dispersed into 80 mL of deionized water, followed by ultrasonic
dispersion for 7 min and then standing for 10 min. About 3.8 g of
ureaCO(NH2)2 was added to the mixture to form
a slurry. The pH of the slurry was adjusted to 7 by controlling the
quality of urea. Then, the suspension was stirred at 80 °C using
magnetic force for 3 h and allowed to stand at room temperature for
12 h. The standing solution was centrifuged and filtered, and the
powder was washed to neutral using deionized water, then placed in
a drying oven, and dried at 80 °C for 6 h. Finally, the dried
sample was placed in a tube furnace and heated to 300 °C for
1 h in an atmosphere of 20% oxygen. After natural cooling, the sample
was taken out and ground. Thus, the transition-metal oxide loaded
with gold NPs was obtained.In order to obtain the catalysts
after the reaction with soot particles,
Au/Fe2O3 and Au/Fe3O4 were
mixed and ground with soot particles, respectively, at a mass ratio
of 5:1 to obtain their mixture, then, they were placed in a fixed
bed reactor and subjected to temperature-controlled oxidation. The
mixture was heated at 400 °C for 20 min to obtain the reacted
catalysts.
Catalyst Characterization
In this
paper, the changes of morphology, phase structure, and physicochemical
properties of the catalysts Au/Fe2O3 and Au/Fe3O4 before and after the reaction with soot particles
were further observed by means of HRTEM, XRD, XPS, and TPR.HRTEM was used to observe the changes in the morphology and structure
of the catalyst before and after the reaction with soot particles,
and the average particle size of the gold NPs was calculated. The
instrument model used in the experiment was JEM-2011. Before the sample
was tested using TEM, the catalyst powder was first dispersed in an
acetone solution, followed by ultrasonic treatment for 10 min. Finally,
the dispersed suspension was dropped on the ultra-thin copper network
for test and analysis.A high-power powder X-ray diffractometer
was used to test and analyze
the phase structure of the catalyst and compare the structural changes
of the catalyst before and after the reaction with soot particles.
The diffractometer used in the experiment was TTRAX-III type produced
by Tokyo Rigaku Company. The target source used in the test was the
Cu Kα target, the 2θ scanning angle of the catalyst sample
was 20–80°, and the scanning rate was 4° min–1.XPS was used to test and analyze the surface
element composition
and the main valence state of the catalysts and to compare the change
of the valence state of the catalyst before and after the reaction
with soot particles. The optoelectronic spectrometer used in the experiment
was the model PHI-1600 produced by Elmer Company using Al Ka (hν = 1486.6 eV) as the X-ray source with a voltage
of 13 kV and a power of 400 W. A carbon C 1s peak (BE = 284.6 eV)
was used to calibrate the BE migration, and the test ranges of Fe
2p and O 1s electron BE were 705–735 and 526–536 eV,
respectively.Temperature-programmed reduction with H2 measurement
(H2-TPR) was performed in a conventional flow apparatus.
The sample (100 mg) was pretreated by calcination with N2 at 300 °C for 1 h and then cooled to room temperature. The
gas flow of 10% H2/N2 (30 mL min–1) passed the sample in the range of RT to 600 °C at a heating
rate of 10 °C min–1.
Catalyst
Activity Evaluation
In order
to ensure the consistency of the performance of soot samples, the
carbon black Printex-U was used in these experiments to replace the
soot particles, which is widely used as a model substance. The average
particle size of particles was 25 nm, the volatile content was 5%
at 950 °C, and the ash content was less than 0.02%. The catalysts
(100 mg) were mixed with soot particles (20 mg) in an agate mortar
to the close contact mode by using a spoon. The catalyst activity
experiments were carried out on a thermogravimetric analyzer. The
mixed samples of the catalyst and soot particles were placed on an
aluminum crucible, heating from room temperature to 800 °C at
10 °C/min. The sample carrier gas was air at a flow rate of 75.0
mL/min, and the equilibrium gas was nitrogen at a flow rate of 25.0
mL/min.In this paper, the mass change of soot particles before
and after the reaction was measured, and the conversion rate of soot
particles was calculated, so as to evaluate the catalytic activity
of the catalyst. The calculation formula of the conversion rate of
soot particles is as followsAmong them, [Soot]B represents the quality of soot particles
before reaction and [Soot]F represents the quality of soot
particles after reaction. In this paper, T10, T50, and T90 were used to represent the corresponding temperatures when the conversion
rates of soot particles were 10, 50, and 90%, respectively. In addition, Tm was used to represent the characteristic temperature
corresponding to the maximum conversion rate of soot particles. When
the conversion rate is the same, the smaller the corresponding temperature
value, the better the catalytic activity.
Authors: Andrew A Herzing; Christopher J Kiely; Albert F Carley; Philip Landon; Graham J Hutchings Journal: Science Date: 2008-09-05 Impact factor: 47.728