Linyuan Wang1, Yabing Yang1, Hongbo Deng1, Wenyi Duan1, Jiajie Zhu1, Yue Wei1, Wei Li2. 1. School of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu 610500, China. 2. Fourth Oil Production Plant of Qinghai Oilfield, China National Petroleum Corporation, Jiuquan 736202, China.
Abstract
This work combines guanidine dihydrogen phosphate (GDP) and zinc borate (ZB) to modify wood via microwave-ultrasonic impregnation for realizing favorable flame retardancy and thermal stability, which were investigated by the limiting oxygen index (LOI), thermogravimetric analysis (TGA), and cone calorimetry tests (CONE). The treated samples show better performance in fire retardancy with the LOI value increasing to 47.8%, and the results of TGA indicate the outstanding thermal stability of wood. In addition, the decline of heat release rate, total heat release, smoke production rate, and total smoke production examined by CONE further demonstrates the achievement of excellent flame retardancy and smoke suppression properties of the GDP/ZB-modified wood.
This work combines guanidine dihydrogen phosphate (GDP) and zinc borate (ZB) to modify wood via microwave-ultrasonic impregnation for realizing favorable flame retardancy and thermal stability, which were investigated by the limiting oxygen index (LOI), thermogravimetric analysis (TGA), and cone calorimetry tests (CONE). The treated samples show better performance in fire retardancy with the LOI value increasing to 47.8%, and the results of TGA indicate the outstanding thermal stability of wood. In addition, the decline of heat release rate, total heat release, smoke production rate, and total smoke production examined by CONE further demonstrates the achievement of excellent flame retardancy and smoke suppression properties of the GDP/ZB-modified wood.
As one of the four major
raw materials, wood has been widely used
in modern architecture and interior decoration due to its green environmental
protection.[1−3] Wood is flammable and is mainly composed of three
polymers, namely, cellulose, hemicellulose, and lignin. During combustion,
wood releases considerable heat and produces a large amount of smoke,
posing a threat to people’s lives and properties.[4−8] Therefore, conducting flame retardant treatment on wood is urgent
to reduce its flammability and protect people’s lives. With
the development of science and technology, research on flame retardants
is focused on exploring a multieffect green flame retardant that is
highly effective, nontoxic, harmless, safe, and environmentally friendly.[9−12]The flame retardancy of woodcan be traced back to the ancient
Greeks, who impregnated wood with alum water to achieve the purpose
of flame retardancy, which was also the first time in human history
that a wood flame retardant was applied in the military field.[13] Subsequently, the exploration of wood flame
retardants has become increasingly systematic. In accordance with
the type of compound, flame retardants can be divided into organic
and inorganic flame retardants. At present, the commonly used organic
flame retardants are mainly organiccompounds of elements, such as
nitrogen, phosphorus, and bromine.[14−16] However, out of consideration
for the environment in recent years, halogen flame retardants have
been abandoned due to a large amount of smoke and harmful gases released
during combustion.[17−20] Nitrogen and phosphorus flame retardants have been gradually and
widely used due to their good flame retardant effect and minimal smoke.[21−23] Alumina hydroxide, magnesium hydroxide, and zinc borate (ZB) are
the typical representatives of inorganic flame retardants, which are
frequently used due to their smokeless, nontoxic, high safety, and
low price characteristics.[24,25] Guanidine phosphate
(GP) was first synthesized by a Japanese scholar Kiichiro Sugino in
1938. It has been widely used in flame retardant products, such as
wood and paper, due to its economical applicability and good flame
retardant effect.[26−30] Goldstein[31] reacted dicyandiamide aqueous
solution with equal molar phosphoric acid to generate transparent
amidinourea phosphate. This solution was used to impregnate wood for
improving flame retardancy and moisture absorption. Zhou synthesized
GP by referring to the method of Cummins.[32] This synthesized solution was used as the flame retardant of paper
and fiber materials. ZB is a widely used inorganic flame retardant
additive with nontoxic, nonpolluting, smoke-suppressing features.[33] B. Garba[34] used a
diluted hydrochloric acid solution of ZB as a wood impregnation solution.
The flame retardant characterization test showed that ZBcan effectively
reduce flame propagation speed and ignition time, thereby improving
the limiting oxygen index (LOI) value and carbon formation rate. Hu[35] synthesized ZBthrough solid-phase synthesis
and explored the effect of its combination with ammonium polyphosphate
on the thermal stability of wood flour. The results showed that the
combination of the two compounds increased the char formation rate
of wood flour, showing a good flame retardancy. However, adding a
large proportion of compounds is usually necessary to achieve the
corresponding flame retardant effect.[36] This condition is due to the chemical structure of inorganic flame
retardants. Achieving the expected effect with a single flame retardant
is difficult. Therefore, a mixed flame retardant is selected to prevent
wood burning and smoke generation by using the synergistic effect
between flame retardants.In the present work, we dissolve guanidine
dihydrogen phosphate
(GDP) and ZB using a diluted phosphoric acid. The solution is prepared
into different proportions of composite mixed impregnation solution
to treat wood through microwave-ultrasonic impregnation. This process
is performed to improve the flame retardant performance of wood, protect
the environment, and reduce the generation of toxic and harmful gases.
The performance indicators of untreated wood and GDP/ZB flame retardant
wood are investigated through the muffle furnace test, limiting oxygen
index (LOI), thermogravimetric analysis (TGA), cone calorimetry burning
test (CONE), and scanning electron microscopy (SEM).This work
aims to explore the compound synergistic effect of GDP
and ZB. The synergistic flame retardant mechanism is discussed to
improve the flame retardant performance of wood while reducing the
amount of smoke.
Results and Discussion
Effect of Reaction Temperature and Time on
the Yield of GP
When dicyandiamide and ammonium chloride
are used to synthesize guanidine phosphate (GP) with a molar ratio
of 1:2, the final yield of GP will be affected by the temperature
and time in the reaction process. GDP and diguanidine hydrogen phosphate
(DHP) were synthesized at certain temperatures(170 °C, 190 °C,
210 °C, and 230 °C) for different hours(2 h, 2.5 h, and
3 h). The yields of the synthesized products are shown in Table .
Table 1
Yields of GP at Different Temperatures
and Different Times
sample
reaction
temperature (°C)
reaction
time (h)
GDP yield/%
DHP yield/%
1
170
2
73.06
73.00
2
2.5
74.65
73.97
3
3
75.78
74.78
4
190
2
73.11
73.09
5
2.5
76.20
75.12
6
3
77.93
77.52
7
210
2
80.13
79.97
8
2.5
81.67
81.03
9
3
82.38
82.17
10
230
2
82.33
81.73
11
2.5
83.49
82.77
12
3
83.46
82.38
It can be seen from Table that the yields of GDP and
DHP at different temperatures
and different times are not the same, with some differences. The yields
of synthetic products generally show an increasing trend with the
increase of time and temperature. Compared with time, the temperature
has a greater impact on the synthesis yield of guanidine phosphate.
Under the same reaction conditions, the yield of GDP is slightly higher
than that of DHP. When the reaction temperature is 230 °C and
the reaction time is 2.5 h, the yields of GDP and DHP are both the
highest, reaching 83.49% (GDP) and 82.77% (DHP), respectively.When dicyandiamide and ammonium chloride are used to synthesize
GDP and DHP at a ratio of 1:2, the synthesis yields are the highest
under the reaction conditions of 230 °C for 2.5 h, which is the
optimal synthesis reaction condition.
Fourier
Transform Infrared Spectra Analysis
As observed in Figure a,b, the N–H
association bond in guanidine H2NC(=NH)NH2 has a wide and strong absorption peak
in the range of 3500–3100 cm–1 due to stretching
vibration. Another weak absorption peak caused by the absorption of
the P–OH bond in GP appears at approximately 2402 cm–1. A strong absorption peak caused by the stretching vibration of
the C=N double bond in the guanidine group occurs at approximately
1664.2 cm–1. The flexural vibration peak caused
by the N–H bond of the primary amine in guanidine appears at
approximately 1585.1 cm–1.[26] Comparing Figure a,b with the infrared spectra of standard GP, the absorption peaks
and absorption intensities in the range of 1300–800 cm–1 are the same. These peaks and intensities are caused
by the stretching vibration of the P–O bond in H2PO4–.[28]
Figure 1
(a) Infrared
spectra of GDP and (b) infrared spectra of DHP.
(a) Infrared
spectra of GDP and (b) infrared spectra of DHP.
Muffle Furnace Burning Analysis
The
carbon residue rate of GP is shown in Table and Figure . The results show that the carbon residue rate of
untreated wood flour is 26.76%, and the weight loss rate is 73.24%.
The carbon residue rate of GDP is 47.64%, and the weight loss rate
is 52.36%. The carbon residue rate of DHP is 45.89%, and the weight
loss rate is 54.11%. GDP and DHP have a certain flame retardant effect.
The carbon residual rate of GDP increases by 20.88% and 19.13% compared
with the control group. The carbon residual rate of GDP is 1.75% higher
than that of DHP, indicating that the flame retardant effect of GDP
is better than that of DHP. Thus, choosing GDP as the main agent of
the composite flame retardant system is appropriate.
Table 2
Results of the Carbon
Residue Rate
of Wood Flour
sample
wood (g)
GP (g)
carbon residue rate/%
weight loss rate/%
GDP
0.900
0.100
47.64
52.36
DHP
0.900
0.100
45.89
54.11
UW
1.000
0.000
26.76
73.24
Figure 2
(a) Carbon Residual Rate
of Wood Flour. (b) Weight Loss Rate of
Wood Flour.
(a) Carbon Residual Rate
of Wood Flour. (b) Weight Loss Rate of
Wood Flour.The composition of ultrafineZB has a certain effect
on the flame
retardancy of wood.[35] Accurately weighed
0.100 g of ZB was mixed in accordance with the molar ratio of zinc
oxide to boric acid as 1:1, 1:2, 1:3, 2:1, and 3:1. The five mixtures
were placed in the crucibles containing 0.900 g of wood flour. The
five crucibles were placed into the muffle furnace and marked as A1–A5.
The five crucibles were cooled to room temperature and weighed after
40 min burning at a constant temperature of 400 °C. Their residual
weights were recorded to calculate the carbon residual rate. The results
are reported in Table .
Table 3
Carbon Residue Rates of ZB with Different
Compositions
sample
wood (g)
ZB (g)
ZnO: H3BO3
carbon residue rate/%
A1
0.900
0.100
1:3
37.94
A2
0.900
0.100
1:2
39.91
A3
0.900
0.100
1:1
42.46
A4
0.900
0.100
2:1
41.24
A5
0.900
0.100
3:1
39.77
From Figure , the
higher the carbon residue rate of wood flour, the more effective the
flame retardant effect. When the molar ratio of zinc oxide and boric
acid was 1:1 for solid-phase synthesis of ZB, the wood powder was
burned in the muffle furnace with the maximum residual weight. The
residual carbon rate reaches 42.46%, and the flame retardant effect
is the best. Therefore, ZB has high flame retardant performance when
it is synthesized by the solid phase of zinc oxide and boric acid
with a molar ratio of 1:1.
Figure 3
Carbon Residue Rates of ZB with Different Compositions.
Carbon Residue Rates of ZB with Different Compositions.
SEM–EDS Analysis
Scanning
electron microscopy coupled with energy-dispersive spectroscopy (SEM–EDS)
is used to confirm the dispersion of GDP/ZB in the wood substrate.The corresponding main elemental composition and distribution of
the GDP/ZB flame retardant located on the cell structure of the wood
are shown in Figure From the elemental mapping images, the P, Zn, B, and N elements
are the four main elements of the GDP/ZBcomposite flame retardant
and distributed homogeneously inside the GDP/ZB-modified wood via
impregnation. The uniform distribution of the four main elements proves
that GDP/ZB has entered the wood.
Figure 4
(a) Cross-sectional SEM images of GDP/ZB-modified
wood and (b–e)
corresponding elemental mapping images of P, Zn, B, and N elements.
(a) Cross-sectional SEM images of GDP/ZB-modified
wood and (b–e)
corresponding elemental mapping images of P, Zn, B, and N elements.
Limiting Oxygen Index Analysis
From Table , it
can be seen that
untreated wood is an extremely flammable substance with an LOI value
of only 22.4%. The LOI value of flame retardant wood treated with
GDP significantly increases, and the LOI value increases with the
increase in the mass fraction of the GDP flame retardant. When the
mass fraction of flame retardant is 10%, the LOI value is 43.4%, which
is 93.75% higher than that of untreated wood. Therefore, the GDP flame
retardant has a good flame retardant effect in the wood application.
Table 4
LOI Values of GDP Flame Retardant
Wood
sample
GDP (wt %)
LOI (%)
B0
UW
22.4
B1
2.00
28.2
B2
4.00
31.8
B3
6.00
35.7
B4
8.00
39.6
B5
10.00
43.4
Table shows the
LOI values of flame retardant wood with different formulas when the
mass fraction of the GDP/ZBcomposite flame retardant is 10%. From
the data in Table , the LOI values of wood after flame retardant treatment are significantly
increased. The LOI values of wood after composite treatment of GDP
and ZB are higher than that with a single flame retardant treatment.
The LOI values of composite flame retardant wood increase with the
increase in GDPcontent. When GDP: ZB = 4:1, the LOI value of GDP/ZBflame retardant wood is the highest, reaching 47.8%, which is 113.39%
higher than that of untreated wood. Compared with GDP and ZB flame
retardants, the LOI value of GDP/ZB flame retardant wood is greatly
improved, increasing by 10.14% and 66.55%. Thus, GDP and ZB have good
synergistic effects, and their combination can provide a better flame
retardant effect.
Table 5
LOI Value of GDP/ZB Composite Flame
Retardant Wood
formulation
GDP (wt %)
LOI (%)
untreated wood
UW
22.4
GDP/ZB = 1:0
10.00
43.4
GDP/ZB = 4:1
10.00
47.8
GDP/ZB = 3:2
10.00
47.3
GDP/ZB = 1:1
10.00
46.6
GDP/ZB = 2:3
10.00
46.4
GDP/ZB = 1:4
10.00
46.0
GDP/ZB = 0:1
10.00
28.7
Thermogravimetric
Analysis
The TGA
results of the GDP/ZBcomposite flame retardant wood and untreated
wood in a nitrogen protected atmosphere are shown in Figure . From TGA and DTG curves shown
in Figure a,b, respectively,
it can be seen that the thermal weight loss trends of untreated wood
and GDP/ZBcomposite flame retardant wood are the same.
Figure 5
(a) TGA curves
of untreated wood and composite wood and (b) DTG
curves of untreated wood and composite wood.
(a) TGA curves
of untreated wood and composite wood and (b) DTG
curves of untreated wood and composite wood.The pyrolysis of untreated wood is mainly divided into the following
three stages. The first stage occurs between 100 and 120 °C due
to the evaporation of moisture from the wood, causing 6.37 wt % mass
loss. The second stage occurs within the temperature range from 200
to 360 °C, which is also the main pyrolysis stage of the wood.
The decomposition of the wood constituents (lignin, cellulose, and
hemicelluloses) can release considerable heat and produce CO, CO2, CH4, and other pyrolysis gases,[37] causing 68.14 wt % mass loss. The third stage occurs after
360 °C with the carbonization of lignin, which can form char
layers, causing 9.62 wt % mass loss.From the TGA curves in Figure a, the initial decomposition
temperature of the wood
treated by the GDP/ZBcomposite flame retardant is lower than that
of the untreated wood. When GDP: ZB = 4:1, the initial decomposition
temperature decreases from 213.83 to 162.33 °C, which is probably
due to the catalytic degradation of cellulosecaused by GDP/ZB.[38] For GDP: ZB = 4:1, the char residuals increase
to 37.83%, which is much higher than that of an untreated wood (16.27%),
exhibiting the highest residual weight among the samples. Lower initial
decomposition temperature and the increase of char residuals indicate
that the addition of GDP/ZBcan promote the formation of the charring
layer at lower temperatures,[39] preventing
further decomposition.From the DTG curves in Figure b, the maximum decomposition
rate and the temperature
of maximum weight loss rate of GDP/ZB-modified wood both show downward
trends. When GDP: ZB = 4:1, the prominent peak shifted to the lowest
temperature at 264.17 °C, which is 70.50 °C lower than that
of the untreated wood. The addition of the GDP/ZBcan change the thermal
degradation behavior of wood and reduce the temperature of maximum
weight loss rate, leading to formation of more char residuals.[40]Comparing the GDP/ZBcomposite flame retardant
wood and untreated
wood in TGA and DTG curves, the initial decomposition temperature
and the temperature of maximum weight loss rate of untreated wood
are higher than those of the GDP/ZB-modified wood, which indicates
that the combination of GDP and ZBcan slow down the thermal degradation
of wood and promote the char formation, which can prevent thermal
conduction and further protect the wood from decomposition.
Cone Calorimetric Analysis
The cone
calorimetry test can objectively evaluate the flame performance of
wood when an actual fire occurs. The flame retardancy of wood is evaluated
by measuring the heat release rate (HRR), peak heat release rate (PHRR),
and total heat release (THR). The smoke emission capacity of wood
combustion is evaluated by measuring the smoke production rate (SPR)
and total smoke production (TSP).[41]Figure shows the
HRR of GDP/ZBcomposite flame retardant wood and untreated wood. As
shown in Figure ,
the HRR curves of wood are bimodal, and the second exothermic peak
is sharper, which is the main decomposition stage of wood. The shape
of the HRR curves of GDP/ZBcomposite flame retardant wood shows a
tendency similar to that of untreated wood. The positions of the first
and second exothermic peaks of modified wood are slightly advanced,
and the peak values are obviously reduced. The PHRR of untreated wood
is 396.28 kW/m2. With the increase in GDPcontent, the
PHRR decreases. When GDP: ZB = 4:1, the PHRR drops to the lowest level,
with only 186.19 kW/m2, a decrease of 210.09 kW/m2, which is only 46.98% of untreated wood.
Figure 6
HRR as a function of
time.
HRR as a function of
time.Figure shows the
THR of GDP/ZBcomposite flame retardant wood and untreated wood. As
shown in Figure ,
the THR values of the GDP/ZB-modified wood are significantly lowered
compared with that of untreated wood (27.24 MJ/m2). With
the increase in GDP, the THR decreased continuously. When GDP: ZB
= 4:1, the minimum value of THR is 16.54 MJ/m2, which is
only 60.72% of that of untreated wood.
Figure 7
THR as a function of
time.
THR as a function of
time.As shown in the HRR and THRcurves,
GDP and ZB have certain flame
retardant effects on wood. Compared with untreated wood, the composite
flame retardant wood has a lower value of PHRR and THR. These findings
indicate that the composite flame retardant can provide a better synergistic
flame retardant effect. The increase content of flame retardant GDPcan significantly reduce the PHRR and THR of wood, thereby showing
better flame retardant performance.Figure shows the
SPR of GDP/ZBcomposite flame retardant wood and untreated wood. As
shown in Figure ,
the SPR curves of wood have two obvious peaks, and the second SPR
peak is sharper. The SPR peak of untreated wood is 0.043 m2/s, which is much higher than that of composite flame retardant wood.
With the increase in ZBcontent, the SRR peak decreases. When GDP:ZB
= 1:4, the minimum value of the SRR peak is 0.013 m2/s,
which is 0.03 m2/s lower than that of untreated wood.
Figure 8
Smoke
produce rate (SPR) as a function of time.
Smoke
produce rate (SPR) as a function of time.Figure shows the
TSP of GDP/ZBcomposite flame retardant wood and untreated wood. As
shown in Figure ,
the TSP of wood treated with GDP/ZBcomposite flame retardant reduces
to a different extent. Untreated wood can emit smoke continuously
and rapidly for a long period of time, and the TSP can reach 1.96
m2/m2. The TSP of the GDP/ZBcomposite flame
retardant decreases with the increase in ZBcontent, and the time
for producing smoke is shortened. After 250 s, the smoke production
gradually becomes flat. When GDP: ZB = 1:4, the TSP is at least 0.24
m2/m2, which is 1.72 m2/m2 lower than that of untreated wood and is 12.24% of that of untreated
wood.
Figure 9
TSP as a function of time.
TSP as a function of time.As shown in the SPR and TSP curves, ZB has a better smoke suppression
performance than GDP when the combination of GDP and ZB played a synergistic
flame retardant role. The increase in the content of ZBcan shorten
the smoke generation time and reduce the total smoke generation. In
the initial stage of wood ignition, the ZB flame retardantcan promote
dehydration into charcoal and release crystal water to dilute combustible
components. After melting at high temperature, it covers the wood
surface to form a protective film, thereby inhibiting the generation
of harmful gases and exerting a significant smoke-suppressing effect.[42]The toxic and harmful gases released in
the process of wood combustion
can cause deaths. Therefore, the yield of toxic and harmful gases
is also an important indicator for evaluating the burning behavior
of wood.[43] Carbon monoxide is the main
toxic and harmful gas released during the burning process. People
are prone to be poisoned with the increase of the carbon monoxide
yield (defined as the mass of CO formed from the unit mass of burned
material).[44]Table shows the results of mean-CO yield (kg/kg)
and the peak-CO yield of GDP/ZB-modified wood and untreated wood.
Table 6
Results of CO Yield
formulation
mean-CO yield (kg/kg)
peak-CO yield (kg/kg)
untreated wood
0.0216
0.0831
GDP/ZB = 4:1
0.0103
0.0625
GDP/ZB = 3:2
0.0068
0.0400
GDP/ZB = 1:1
0.0045
0.0222
GDP/ZB = 2:3
0.0024
0.0189
GDP/ZB = 1:4
0.0020
0.0179
It can be seen from Table that the mean-CO
yield and peak-CO yield of GDP/ZB-modified
wood both decrease compared with untreated wood. When GDP/ZB = 1:4,
the minimum value of the mean-CO yield (kg/kg) is 0.0020 (kg/kg),
which is 90.74% lower than untreated wood, while the peak-CO also
drops from 0.0831 (kg/kg) to 0.0179 (kg/kg). The decline of the mean-CO
yield and peak-CO yield represent the reduction in the amount of toxic
and harmful gases during the burning process of the material, indicating
that the introduction of GDP/ZB plays a role in smoke suppression
on the wood.
Scanning Electron Microscopy
The
wood burned by CONE is observed through SEM to better observe the
morphology of carbon residues in the combustion of untreated wood
and GDP/ZBcomposite wood. As shown in Figure , untreated wood becomes wood ash after
burning, and its internal structure is incomplete, presenting a soft
and expanding flocculent structure. The GDP/ZBcomposite wood is burned
to form charcoal. The relatively complete dense carbon layer structure
is still intact, and the fiber skeleton structure of the wood can
also be seen.[45] In the combustion of the
flame retardant wood, GDP and ZB had a synergistic flame retardant
effect, forming a covering layer on the wood surface. This effect
effectively prevented the burning of the wood and achieved the purpose
of flame retardancy.
Figure 10
SEM of the carbon residue of untreated wood and composite
wood,
(a) untreated wood, (b) GDP/ZB = 4:1, (c) GDP/ZB = 3:2, (d) GDP/ZB
= 1:1, (e) GDP/ZB = 2:3, and (f) GDP/ZB = 1:4.
SEM of the carbon residue of untreated wood and composite
wood,
(a) untreated wood, (b) GDP/ZB = 4:1, (c) GDP/ZB = 3:2, (d) GDP/ZB
= 1:1, (e) GDP/ZB = 2:3, and (f) GDP/ZB = 1:4.
Conclusions
In this work, we prepared an
impregnating solution combing GDP
and ZB to modify wood by microwave-ultrasonic treatment. The effect
of the GDP/ZBcomposite flame retardant on flame retardant properties
of wood was evaluated. In detail, the LOI value of the wood increased
from 22.4% to 47.8%, indicating the enhancement of the fire performance
of the GDP/ZB-modified wood. From the TGA test, it can be seen that
the initial decomposition temperature and the temperature of maximum
weight loss rate decreased to 162.33°C and 264.17 °C, respectively,
with the increase of the char residual. Moreover, cone calorimetry
tests show that the increase in GDPconcentration can significantly
reduce HRR and THR. In contrast, the increase in the content of ZBcan effectively suppress the generation of smoke. The above results
proved that the GDP/ZBcomposite flame retardant not only improves
the flame retardancy and thermal stability of the wood but also inhibits
the generation of toxic and harmful smoke.
Experimental
Section
Materials
Dicyandiamide, ammonium
chloride, sodium hydroxide, methanol, and phosphoric acid (≥85%)
were purchased from Kelong Chemical Reagent Co. (Chengdu, China).
Zinc oxide and boric acid were provided by Zhiyuan Chemical Reagent
Co., Ltd. (Tianjin, China). Wood was supplied by Southwest Building
Materials (Chengdu, China).
Guanidine Phosphate Synthesis
At
atmospheric pressure, dicyandiamide and ammonium chloride were melted
at 170–230 °C with a mole ratio of 1:2 for 2–3
h. Methanol and flaky solid sodium hydroxide were sequentially added
after cooling to room temperature. The reacted solution was then filtered
after stirring and refluxing for 2 h. The filtrate was neutralized
with 85% phosphoric acid.[29] When the pH
value was 8, the white precipitate of DHP was obtained. When the pH
value was 4, the white precipitate of GDP was obtained. The white
powder of GDP or DHP was obtained after precipitation aging, suction
filtration, and drying.
Preparation of ZB
On the basis of
solid-phase synthesis, boric acid and zinc oxide with a certain weight
are weighed in accordance with the formula in Table . Zinc oxide and boric acid were triturated
in an agate mortar for 40 min. They were then evenly mixed and ground
in the mortar for at least 40 min until uniform to prepare ultrafineZB with different compositions.[35]
Preparation of the GDP–ZB Complex System
The
total mass fraction of the compound flame retardant was controlled
to 10%. The mixture ratio of GDP and ZB was changed in accordance
with the formula in Table to prepare an impregnation solution with diluted phosphoric
acid for reserve.
Wood Sample Preparation
Naturally
grown poplar wood was cut into the required size and dried at 105
°C for 8 h to reach a moisture content less than 2%. In accordance
with the formula in Tables and 5, the samples were treated at
850 W microwave power for 1.5 min and then immediately put into an
ultrasonic instrument filled with flame retardant solution under 500
W ultrasonic power and 60 °C for 40 min with microwave treatment.
Measurements
Fourier
Transform Infrared Spectra
A WQF-520 Fourier infrared spectrometer
(Beijing Ruili Analytical
Instrument Co., Ltd, China) was used to test the sample functional
groups by using the KBr tableting method. The scanning range was 4000–400
cm–1 in the midinfrared region, and the resolution
was 4 cm–1 with 16 scanning times.
Muffle Furnace Burning
An FP-40
ceramic fiber muffle furnace (Shanghai Chemical Branch, China) was
used to conduct the charcoal burning experiment. In accordance with
the formula in Tables and 3, GP and ZB were mixed evenly with wood
powder in porcelain crucibles and were then placed into a muffle furnace
burning at a constant temperature of 400 °C for 40 min.
Limiting Oxygen Index
In accordance
with the ASTM D2863-97 standard, a DRK304B oxygen index tester (Shandong
Drake Instrument Co., Ltd, China) was used to test the LOI values
and measure the combustion behavior of the samples. The sample size
was 120 mm × 10 mm × 4 mm.
Thermogravimetry
A STA449F3 thermogravimetric
analyzer (Netzsch, Germany) was used to test the thermal stability
properties of the samples. The weights of all samples were kept within
5–8 mg in aluminacrucibles with lids. The test temperature
ranged from 25 to 800 °C with a heating rate of 10 °C/min
under the N2 atmosphere.
Cone
Calorimetry
In accordance
with ISO 5660-1:2002, a CCT cone calorimeter (Kunshan ModiscoCombustion
Technology Instrument Co., Ltd., China) was used to measure the combustion
performance of the samples. The thermal radiation power was 50 kW/m2. The sample sizes were 100 mm × 100 mm × 10 mm.
Scanning Electron Microscopy
A
ZEISS EV0 MA15 scanning electron microscope (Carl Zeiss, Germany)
was used to observe the surface morphology of the samples. The residual
carbon surface of the samples after the cone calorimeter burning test
was sprayed with gold.
Authors: Hongli Zhu; Wei Luo; Peter N Ciesielski; Zhiqiang Fang; J Y Zhu; Gunnar Henriksson; Michael E Himmel; Liangbing Hu Journal: Chem Rev Date: 2016-07-26 Impact factor: 60.622
Authors: Susan D Shaw; Arlene Blum; Roland Weber; Kurunthachalam Kannan; David Rich; Donald Lucas; Catherine P Koshland; Dina Dobraca; Sarah Hanson; Linda S Birnbaum Journal: Rev Environ Health Date: 2010 Oct-Dec Impact factor: 3.458