| Literature DB >> 34041447 |
A Palowski1, Z Yang1, J Jang1, T Dado1, P E Urriola1, G C Shurson1.
Abstract
New processes are being used in some dry-grind ethanol plants in the United States and Brazil to improve ethanol yield and efficiency of production while also providing nutritionally enhanced corn coproducts compared with conventional corn distillers dried grains with solubles (DDGS). The objectives of this study were to determine the chemical composition and in vitro digestibility of 5 conventional corn DDGS sources and 10 emerging novel corn coproducts for swine and ruminants, and compare coproducts produced using similar processes in the United States and Brazil. Chemical composition, on a dry matter (DM) basis, among the 15 coproducts ranged from 18.5% to 54.7% for crude protein (CP), 12.3% to 51.4% for neutral detergent fiber (NDF), 1.6% to 8.6% for acid detergent fiber, 4.7% to 12.3% for ether extract, and 1.6% to 8.6% for ash. For swine, in vitro hydrolysis of DM and CP were greater (P < 0.01) for the three U.S. corn DDGS sources compared with the two Brazilian corn DDGS sources, but in vitro fermentability of DM was comparable (P > 0.05) among all sources except one U.S. DDGS source that had less fermentable DM. High-protein and yeast dried distillers grains (Ultramax, UM; StillPro, SP) coproducts also had comparable (P > 0.05) DM fermentability for swine, but UM coproducts had greater (P < 0.01) DM and CP hydrolysis compared with SP. High-protein distillers dried grains (HP-DDG) from Brazil had greater (P < 0.01) DM and CP hydrolysis, but less (P < 0.01) DM fermentability for swine than HP-DDG produced in the United States, using the same process. For ruminants, total DM digestibility was greater (P < 0.01) in conventional DDGS sources from the United States compared with the two DDGS sources from Brazil. Total protein digestibility for ruminants was comparable and above 81% for all coproducts except for a DDGS source from Brazil, a HP-DDG source from the United States, and a UM sample. Interestingly, the corn fiber + solubles coproduct had not only relatively high digestibility of NDF (67.9%), DM (91.6%), and total CP (81.9%) for ruminants, but it also had relatively high total tract digestibility of DM (86.2%) and CP (69.9%) for swine. These results suggest that nutrient digestibility of conventional DDGS sources produced in the United States appear to be greater than corn Brazilian DDGS sources, but new process technologies being implemented in ethanol and coproduct production in both countries can enhance the nutritional value of corn coproducts for both swine and ruminants.Entities:
Keywords: corn distillers dried grains with solubles; high-protein dried distillers grains; in vitro digestibility; in vitro fermentability; ruminants; swine
Year: 2021 PMID: 34041447 PMCID: PMC8140363 DOI: 10.1093/tas/txab055
Source DB: PubMed Journal: Transl Anim Sci ISSN: 2573-2102
Summary of corn coproduct samples evaluated
| Coproduct abbreviation | Company/Technology | Country of origin | Brand name/Coproduct type |
|---|---|---|---|
| P-DDGS* | POET, POET | United States | Conventional DDGS |
| AE-DDGS† | Absolute Energy, ICM | United States | Conventional DDGS |
| CP-DDGS‡ | Corn Plus, Delta T | United States | Conventional DDGS |
| BRL-DDGS|| | Libra Plant/Flex | Brazil | Conventional DDGS |
| BRP-DDGS$ | Pantanal Plant/Flex | Brazil | Conventional DDGS |
| BRCF+S¶ | FS Bioenergia/ICM FST | Brazil | FS Ouro (Corn fiber + solubles) |
| BR-HP** | FS Bioenergia/ICM FST | Brazil | FS Essential (HP-DDG) |
| US-HP†† | Corn Plus/ICM FST | United States | HP-DDG |
| US-HPpellet‡‡ | ICM | United States | Experimental pelleted HP-DDG |
| US-HPG1.5|||| | ICM | United States | Generation 1.5 HP-DDG |
| US-HP49$$ | ICM | United States | Experimental HP-DDG ICM49 |
| SP¶¶ | UWGP/FluidQuip | United States | StillPro/High-protein and yeast DDG |
| UM*** | ICM | United States | Ultramax/High-protein and yeast DDG |
| UMHF††† | ICM | United States | Experimental high fiber Ultramax |
| UMLF‡‡‡ | ICM | United States | Experimental low fiber Ultramax |
*P-DDGS = conventional corn dried distillers grains with solubles (DDGS) produced by POET (Lake Crystal, MN) using POET (Sioux Falls, SD) engineering and process technology.
†AE-DDGS = conventional corn DDGS produced by Absolute Energy (St. Ansgar, IA) using ICM, Inc. (Colwich, KS) engineering and process technology.
‡CP-DDGS = conventional DDGS produced by Corn Plus (Winnebago, MN) using Delta T engineering technology.
||BRL-DDGS = conventional corn DDGS produced by an old generation flex sugarcane/corn Libra ethanol plant in Brazil.
$BRP-DDGS = conventional corn DDGS produced by an old generation flex sugarcane/corn Pantanal ethanol plant in Brazil.
¶BRCF+S = dried corn fiber plus solubles produced using ICM, Inc. fiber separation technology (FST) by FS Bioenergia (Lucas do Rio Verde, Mato Grosso, Brazil) and marketed under the brand name FS Ouro in Brazil.
**BR-HP = high-protein corn distillers dried grains (HP-DDG) produced using ICM, Inc. FST by FS Bioenergia and marketed under the brand name FS Essential in Brazil.
††US-HP = HP-DDG produced using ICM, Inc. FST by Corn Plus (Winnebago, MN).
‡‡US-HPpellet = experimental pelleted HP-DDG produced by ICM, Inc.
||||US-HPGen1.5 = experimental HP-DDG produced using ICM, Inc. Generation 1.5 technology.
$$US-HP49 = experimental HP-DDG produced using ICM, Inc. technology.
¶¶SP = StillPro which is a brand name for a high-protein and yeast corn coproduct produced by United Wisconsin Grain Processors (UWGP; Friesland, WI) using Fluid Quip (Cedar Rapids, IA) Maximized Stillage Co-product technology.
***UM = Ultramax which is a brand name for a high-protein and yeast corn coproduct produced by ICM, Inc. (St. Joseph, MO) Generation 1.5 technology.
†††UMHF = experimental high fiber UM produced by ICM, Inc. (St. Joseph, MO) Generation 1.5 technology.
‡‡‡UMLF = experimental low fiber UM produced by ICM, Inc. (St. Joseph, MO) Generation 1.5 technology.
Analyzed chemical composition of corn coproducts* (dry matter basis)
| P-DDGS | AE-DDGS | CP-DDGS | BRL-DDGS | BRP-DDGS | BR-CF+S | BR-HP | US-HP | US-HPpellet | US-HP G1.5 | US-HP49 | SP | UM | UMHF | UMLF | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Moisture, % | 7.6 | 8.1 | 8.7 | 10.1 | 12.6 | 9.5 | 6.5 | 3.2 | 9.1 | 3.2 | 1.5 | 5.3 | 7.1 | 4.8 | 6.3 |
| Crude protein, % | 31.2 | 31.0 | 32.5 | 35.7 | 37.5 | 18.5 | 45.1 | 36.8 | 25.9 | 40.8 | 43.6 | 54.7 | 46.7 | 44.1 | 45.1 |
| NDF, % | 27.7 | 29.2 | 35.1 | 50.4 | 51.4 | 42.0 | 30.7 | 49.3 | 30.0 | 48.5 | 49.1 | 32.6 | 15.3 | 35.3 | 12.3 |
| ADF, % | 9.7 | 13.2 | 14.6 | 25.6 | 27.5 | 12.7 | 19.0 | 20.1 | 10.3 | 23.55 | 30.0 | 16.7 | 10.0 | 8.8 | 3.0 |
| Ether extract, % | 4.9 | 9.9 | 9.9 | 5.5 | 4.7 | 8.8 | 12.3 | 8.6 | 12.5 | 7.2 | 7.0 | 6.3 | 9.8 | 5.3 | 8.5 |
| Crude fiber, % | 9.3 | 7.9 | 7.9 | 12.2 | 13.4 | 9.3 | 8.5 | 10.6 | 5.1 | 11.0 | 10.3 | 7.2 | 2.5 | 4.5 | 3.1 |
| Ash, % | 6.0 | 5.1 | 5.4 | 1.6 | 2.3 | 6.0 | 2.6 | 2.4 | 8.6 | 2.6 | 2.7 | 4.5 | 4.7 | 4.1 | 4.4 |
*Conventional corn dried distillers grains with solubles (DDGS) from U.S. POET (P-DDGS), U.S. Absolute Energy (AE-DDGS), U.S. Corn Plus (CP-DDGS); conventional corn DDGS from Brazil Libra (BRL-DDGS), Brazil Pantanal (BR-P); dried corn fiber + solubles produced using fiber separation technology by FS Bioenergia in Brazil (BR-CF+S); high-protein distillers dried grains produced using fiber separation technology by FS Bioenergia in Brazil (BR-HP); high-protein distillers dried grains produced using fiber separation technology by Corn Plus in the U.S. (US-HP); experimental high-protein distillers dried grains produced using ICM technologies and pelleted (US-HPpellet), and ICM Generation 1.5 grain fiber to cellulosic technologies (US-HP G1.5 and US-HP49); a branded high-protein and yeast coproduct called StillPro (SP) produced using FluidQuip Maximized Stillage Co-product technology; a branded high-protein and yeast coproduct called Ultramax (UM) produced using ICM, Inc. processes and two experimental UM coproducts containing high fiber (UMHF) and low fiber (UMLF).
Summary of the number of in vitro batches, replicates per batch, and number of runs of the modified 3-step in vitro fermentation procedure for corn coproducts and blank for swine
| 2-step enzymatic hydrolysis | Fermentation | |||||
|---|---|---|---|---|---|---|
| Batch* | Replicates per batch† | Run‡ | Batch* | Replicates per batch† | Run‡ | |
| Coproduct | 15 | 2 | 10 | 15 | 1 | 4 |
| Blank | 1 | 1 | 4 | |||
*Batch represents the total number of coproducts/samples.
†Replicates per batch represents the number of flasks per coproduct/sample for each run.
‡Run represents the number of times the entire experiment was performed in order to obtain enough residue for evaluation.
Swine in vitro CP, NDF, and ADF digestibility (hydrolysis) and in vitro dry matter digestibility (IVDMD) of corn coproducts
| In vitro digestibility (hydrolysis), % | In vitro DM digestibility (IVDMD), % | |||||
|---|---|---|---|---|---|---|
| Source* | CP† | NDF‡ | ADF|| | Hydrolysis$ | Fermentation¶ | Total tract** |
| P-DDGS | 78.67d | 12.16g | 21.10g | 65.02d | 62.80c | 86.99 |
| AE-DDGS | 68.20e | 22.23f | 29.03ef | 58.92e | 64.40c | 85.38 |
| CP-DDGS | 68.13e | 33.17e | 37.19d | 60.15e | 58.00d | 83.26 |
| BRL-DDGS | 54.39f | 13.86g | 31.65de | 37.23h | 61.00c | 75.52 |
| BRP-DDGS | 43.38h | 13.35g | 28.78ef | 34.98h | 62.80c | 75.81 |
| BRCF+S | 69.89e | 17.79gf | 21.67g | 55.06f | 69.20b | 86.16 |
| BR-HP | 55.98f | 22.68f | 36.49d | 45.02g | 65.40c | 80.98 |
| US-HP | 46.48g | 39.36de | 29.53ef | 34.53hi | 72.80a | 82.19 |
| US-HPpellet | 90.77ab | 43.16d | 67.22b | 78.79b | 63.00c | 92.15 |
| US-HPG1.5 | 38.98i | 17.29fg | 20.98g | 30.94ji | 64.20c | 75.27 |
| US-HP49 | 32.32j | 14.20g | 15.89g | 29.34j | 48.40e | 63.54 |
| SP | 71.07e | 60.51bc | 51.22c | 65.85d | 76.80a | 92.08 |
| UM | 88.13b | 53.71c | 79.30a | 81.68b | 89.00a | 97.98 |
| UMHF | 84.71c | 71.77a | 23.64fg | 73.44c | 80.20a | 94.74 |
| UMLF | 91.18a | 62.49b | 37.78d | 87.13a | 85.60a | 98.14 |
| SEM | 0.8 | 0.9 | 1.5 | 1.4 | 3.9 | - |
| < 0.001 | < 0.001 | < 0.001 | < 0.001 | < 0.001 | - | |
*Conventional corn dried distillers grains with solubles (DDGS) from U.S. POET (P-DDGS), U.S. Absolute Energy (AE-DDGS), U.S. Corn Plus (CP-DDGS); conventional corn DDGS from Brazil Libra (BRL-DDGS), Brazil Pantanal (BR-P); dried corn fiber + solubles produced using fiber separation technology by FS Bioenergia in Brazil (BR-CF+S); high-protein distillers dried grains produced using fiber separation technology by FS Bioenergia in Brazil (BR-HP); high-protein distillers dried grains produced using fiber separation technology by Corn Plus in the U.S. (US-HP); experimental high-protein distillers dried grains produced using ICM technologies and pelleted (US-HPpellet), and ICM Generation 1.5 grain fiber to cellulosic technologies (US-HP G1.5 and US-HP49); a branded high-protein and yeast coproduct called StillPro (SP) produced using FluidQuip Maximized Stillage Co-product technology; a branded high-protein and yeast coproduct called Ultramax (UM) produced using ICM, Inc. processes and two experimental UM coproducts containing high fiber (UMHF) and low fiber (UMLF).
†In vitro digestibility (small intestine) CP = [(CP of sample before hydrolysis − CP of residue)/CP of sample before hydrolysis] × 100.
‡In vitro digestibility (small intestine) NDF = [(NDF of sample before hydrolysis − NDF of residue)/NDF of sample before hydrolysis] × 100.
||In vitro digestibility (small intestine) ADF = [(ADF of sample before hydrolysis − ADF of residue)/ADF of sample before hydrolysis] × 100.
$IVDMD hydrolysis [incubation: pepsin (2h) + pancreatin (4h)] = [(dry weight of sample before hydrolysis − dry weight of residues)/dry weight of the sample before hydrolysis] × 100.
¶IVDMD fermentation [incubation: fecal inoculum (72h)] = [(dry weight of hydrolyzed residues − dry weight of residues after fermentation)/dry weight of hydolyzed residues] × 100.
**IVDMD total tract = [1 − (1 − IVDMD hydrolysis/100) * (1 − IVDMD fermentation/100)] × 100, values are calculated from pooled samples, not actual observed values.
a-kLeast square means with different superscripts within the columns are different (P < 0.01).
Ruminant NDF degradability, in vitro total dry matter degradability, ruminal protein degradation, and intestinal protein degradation of corn coproducts
| Source* | NDFD, %† | dNDF, %‡ | iNDF, %|| | IVTDMD, %$ | RUP, %¶ | IDP, %** | RDP, %†† | IADP, %‡‡ | TDP, %|||| |
|---|---|---|---|---|---|---|---|---|---|
| P-DDGS | 61.98a | 15.79c | 9.68e | 90.32a | 55.36a | 68.28a | 44.64b | 37.80d | 82.44a |
| AE-DDGS | 78.65a | 29.53a | 8.03f | 91.97a | 56.18a | 77.30a | 43.82b | 43.43b | 87.25a |
| CP-DDGS | 58.67a | 17.99c | 12.67d | 87.33c | 60.12a | 71.25a | 39.88d | 42.83c | 82.72a |
| BRL-DDGS | 62.44a | 28.42a | 17.10c | 82.90e | 78.50a | 57.54b | 21.50d | 45.17b | 66.67c |
| BRP-DDGS | 31.10d | 13.87d | 30.74a | 69.26g | 81.38a | 77.72a | 18.62e | 63.25a | 81.87a |
| BRCF+S | 67.90a | 17.81c | 8.41f | 91.59a | 55.60a | 67.41a | 44.40b | 37.48d | 81.88a |
| BR-HP | 56.02a | 16.26c | 12.77d | 87.23c | 66.68a | 72.36a | 33.33d | 48.24b | 81.57a |
| US-HP | 53.34a | 24.33b | 21.28b | 78.72f | 58.63a | 80.07a | 41.37c | 46.94b | 88.31a |
| US-HPpellet | 54.07a | 13.07d | 11.10d | 88.90b | 32.56c | 71.43a | 67.44a | 23.26f | 90.70a |
| US-HPG1.5 | 50.90b | 22.85b | 22.04b | 77.96f | 74.35a | 75.43a | 25.66d | 56.08a | 81.73a |
| US-HP49 | 40.45c | 18.90c | 27.83a | 72.17g | 78.16a | 67.69a | 21.85d | 52.91a | 74.75b |
| SP | 24.33e | 4.46e | 13.86c | 86.14d | 57.38a | 74.14a | 42.62b | 42.54c | 85.16a |
| UM | −8.12f | −0.51f | 6.79g | 93.21a | 52.05b | 51.84c | 47.95a | 26.98e | 74.93b |
| UMHF | −69.83g | −4.25g | 10.33d | 89.67a | 26.49e | 64.67a | 73.51a | 17.14f | 90.64a |
| UMLF | 31.75d | 3.59e | 7.73f | 92.27a | 31.11d | 62.91a | 68.89a | 19.57f | 88.46a |
| SEM | 5.34 | 0.75 | 0.75 | 0.79 | 4.71 | 3.25 | 4.71 | 2.24 | 2.24 |
| < 0.001 | < 0.001 | < 0.001 | < 0.001 | < 0.001 | 0.0009 | < 0.001 | < 0.001 | < 0.001 |
*Conventional corn dried distillers grains with solubles (DDGS) from U.S. POET (P-DDGS), U.S. Absolute Energy (AE-DDGS), U.S. Corn Plus (CP-DDGS); conventional corn DDGS from Brazil Libra (BRL-DDGS), Brazil Pantanal (BR-P); dried corn fiber + solubles produced using fiber separation technology by FS Bioenergia in Brazil (BR-CF+S); high-protein distillers dried grains produced using fiber separation technology by FS Bioenergia in Brazil (BR-HP); high-protein distillers dried grains produced using fiber separation technology by Corn Plus in the U.S. (US-HP); experimental high-protein distillers dried grains produced using ICM technologies and pelleted (US-HPpellet), and ICM Generation 1.5 grain fiber to cellulosic technologies (US-HP G1.5 and US-HP49); a branded high-protein and yeast coproduct called StillPro (SP) produced using FluidQuip Maximized Stillage Co-product technology; a branded high-protein and yeast coproduct called Ultramax (UM) produced using ICM, Inc. processes and two experimental UM coproducts containing high fiber (UMHF) and low fiber (UMLF).
†NDFD (incubation: 48 h) = NDF degradability.
‡dNDF = degradable NDF.
||iNDF = undegradable NDF.
$IVTDMD (incubation: 48 h) = In vitro total DM degradability.
¶RUP = Ruminal undegradable protein.
**IDP = Estimated intestinal degradable protein.
††RDP = Ruminal degradable protein, 100 – RUP.
‡‡IADP = Intestinally absorbable dietary protein, RUP * IDP.
||||TDP = Total digestible dietary protein, RDP + IADP.
a-kLeast square means with different superscripts within the columns are different (P < 0.01).